C.E. Niehoff & Co A9-4041, A9-4083, A9-461 Regulator Harness Installation guide

  • Hello! I've reviewed the installation instructions for the Regulator Harness with Heavy-Duty Connector. This document details the steps for installing the harness, including how to connect the wires and secure the connector. I'm ready to answer your questions about this installation process.
  • What is included in the regulator harness?
    What should I do if the existing shell side field coil connector is smaller?
    How should the wires be connected?
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C. E. Niehoff & Co. • 2021 Lee Street • Evanston, IL 60202 Tech Services Hotline 800-643-4633
Figure 2: Crilmp Splices and Seal with Heat Gun
Regulator Harness with
Heavy-Duty Connector
Installation Instructions
This regulator harness includes a heavy-duty eld coil connector assembly with wire pigtails and
heat shrink wire splices. Follow the instructions below to install regulator harness.
1. Remove control unit top cover and side cover
plates to gain access to control unit.
2. If existing shell side field coil connector is
smaller than harness side field coil connector,
replace shell side connector as follows:
a. Remove old regulator harness from
control unit. Identify wire connections to
ensure proper installation of new harness.
b. Install new harness and connect wiring as
identified in step a.
d. Label and cut wires from shell side of
existing connector. Strip 1/4 inch of insula-
tion off each wire. See Figure 1.
e. Follow wire locations identified in step
d and insert each stripped wire end into
splice and crimp. See Figure 2.
f. Using a heat gun, heat shrink both splices.
See Figure 2.
3. Mate shell side of connector to harness side
of connector. See Figure 3.
4. Place connector and wires into control unit. If
control unit has a mounting clip, slide connec-
tor onto the clip. If a mounting clip is not used,
use cable ties and support wiring as neces-
sary. See Figure 4.
5. Reinstall control unit top cover and side cover
plate. Torque hardware to 2.3 Nm/20 lb in.
12
12
Existing Shell Side Connector (male)
A. Label wires B. Cut wires
Figure 1: Cut Field Coil Wires from Existing Connector
Figure 3: Mate Male and Female Sides of Connector
Figure 4: Secure Assembled Connector Inside of Control Unit
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