Champion UH-200 Installation guide

Category
Dishwashers
Type
Installation guide
Models:
Undercounter
High Temperature
Dishwasher
Installation Manual with Service Replacement Parts
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
905/562-4195 Fax: 905/562-4618
Toll-free: 800.263.5798
P.O. Box 4183
Winston-Salem, NC 27115
336/661-1556 Fax: 336/661-1979
Toll-free: 800.532.8591
Issue Date: 11.26.07
Manual P/N 0512241 rev.C
Printed in the USA
Dishwasher Serial No.
www.championindustries.com
UH-170B
UH-100B
UH-200B
UH-200
UH-170B
UH-170
For machines beginning with S/N W11948 and above
UH-100B
UH-100
UL-100
UH-200B
National Service Department
In Canada: In the USA:
Toll-free: 800/ 263-5798 Toll-free: 800/ 532-8591
Tel: 905/ 562-4195 Tel: 336/ 661-1556
Fax: 905/ 562-4618 Fax: 336/ 661-1979
For all models:
The data plate is located on
the bottom left-hand side of
the dishwasher.
COPYRIGHT © 2006, 2007 All rights reserved Printed in the USA
For future reference, record your dishwasher information in the box below.
Model Number__________________________ Serial Number_______________________
Voltage________________Hertz_____________ Phase__________________
Champion Service Agent __________________________________ Tel:______________________
Champion Parts Distributor _________________________________ Tel:______________________
ATTENTION:
The dishwasher model no., serial no.,
voltage, Hz and phase are needed to
identify your machine and to answer
questions.
Please have this information on-hand
if you call for service assistance.
We support
ATTENTION:
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Champion Industries, Inc.
10#094149
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$POUBDU/BNF@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
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i
Manual Revisions
This is where we record changes to the manual. A revision might be a part
number change, new instructions, or information that was not available at print
time.
• We reserve the right to make changes to this manual without notice and without
incurring any liability for any changes.
Revision Revised Serial Number Revision
Date Pages Effectivity Description
Manual Revisions
7.16.07 All W11948 Releasedrstedition
8.1.07 All W11948 Formatadjustment
11.26.07 iii, 3-6, 28-29,
30-31, 32-33
71-72 W14326 Installation,schematics,MTB
boosterinterlock,2kWheater
ii
LimitedWarranty
LIMITEDWARRANTY
Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,
and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts,
as set out below.
WarrantyofMachines: Champion warrants all new machines of its manufacture bearing the name
"Champion" and installed within the United States and Canada to be free from defects in material and workman
ship for a period of one (1) year after the date of installation or fteen (15) months after the date of shipment by
Champion, whichever occurs rst. [See below for special provisions relating to glasswashers.] The warranty
registration card must be returned to Champion within ten (10) days after installation. If warranty card is not
returned to Champion within such period, the warranty will expire after one year from the date of shipment.
Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,
will either repair or replace the defective machine or accept return of the machine for full credit; provided;
however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs rst. In the event that Champion
elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular
working hours by a Champion authorized service technician. Defective parts become the property of Champion.
Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection
with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine.
The following are not covered by Champion's warranty:
a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examplesofthedefectsnotcoveredbywarrantyinclude,butarenotlimitedto: (1) Damage to the exterior or
interior nish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage
caused by labor dispute.
WarrantyofParts: Champion warrants all new machine parts produced or authorized by Champion to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.
DISCLAIMER OF WARRANTIESAND LIMITATIONS OFLIABILITY.CHAMPION'S WARRANTYIS ONLY TO THE EX-
TENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,
BUT NOTLIMITED, TOANY WARRANTY OFMERCHANTABILITY,OR FITNESSOF PURPOSE. CHAMPION SHALL
NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE
THEEXCLUSIVEREMEDIESFORANYDEFECTSFOUNDTOEXISTINCHAMPIONDISHWASHINGMACHINESAND
CHAMPIONPARTS,ANDALLOTHERREMEDIESAREEXCLUDED,INCLUDINGANYLIABILITYFORINCIDENTALS
ORCONSEQUENTIALDAMAGES.
Champion does not authorize any other person, including persons who deal in Champion dishwashing machines
to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.
iii
ManualRevisions __________________________________________________ i
LimitedWarranty ___________________________________________________ii
ModelDescriptions ________________________________________________ iv
Installation
_______________________________________________________ 1
Unpack and Place
Electrical Connections
1 Phase to 3 Phase Field Conversion for UH100B, UH170B,UH200B Only
(BeginningwithS/NW14236andabove)
Water Connections
Drain Connections
Chemical Dispensers
InitialStart-up ___________________________________________________ 17
Operation _______________________________________________________ 21
Operation
Cleaning
Maintenance
Troubleshooting
_________________________________________________ 25
ServiceReplacementParts ________________________________________ 27
ElectricalSchematics _____________________________________________ 67
TimerCharts ____________________________________________________ 73
TableofContents
Table of Contents
iv
ModelDescription
UH200B,UH170B,andUH100B
High temperature sanitizing dishwashers with built-in booster heaters.
1 Phase to 3 Phase eld conversion ready (UH100B, UH170B, UH200B Only)
(BeginningwithS/N14326andabove)
UH200,UH170,andUH100
High temperature sanitizing dishwashers.
UL100
Low temperature chemical sanitizing dishwasher.
OptionalEquipment
70°F/39C° Rise Booster (ForUH200BandUH17BOnly)
Model Descriptions
1
Unpacking of Dishwasher
NOTE:
The installation of your dishwasher must be performed by qualied service
personnel. Problems due to improper installation are not covered by the
Warranty.
1. Inspect the outside of the dishwasher carton for signs of damage.
2. Remove the shipping box and inspect the dishwasher for damage.
3. Immediately contact the freight company and your equipment dealer to
report the damage.
4. Save all packing materials.
CAUTION:
Be careful when lifting and moving the dishwasher to prevent damage to the
machine.
5. Check your packing list and identify the accessories shipped with your
dishwasher. Immediately report missing items to your dealer.
6. Turn to the front of this manual and complete the warranty card. Mail the
card at once.
7. Move the dishwasher near its permanent location.
8. Locate the Quick Check Installation Guide located on the dishwasher. Use
the card and the manual installation guide to properly install the dishwasher.
Placement of Dishwasher
CAUTION:
Be careful when lifting and moving the dishwasher to prevent damage to the
machine.
NOTE:
The installation of the dishwasher must comply with local health codes.
1. Compare the utility connections with the dishwasher's utility connections.
Contact your supervisor if problems are found.
Unpack and Place
Installation Guide
Unpack and Place
2
Unpack and Place
Placement of Dishwasher (continued)
2. Your dishwasher may be installed as a free-standing unit or under a counter-
top.
3. Typical counter-top height is 34". Refer to the illustration.
Countertop
Wall
3" Minimum Wall
Clearance
34"
Minimum
Height
Floor
Chemical Supply
Containers
Typical Undercounter Installation
Installation Guide
Unpack and Place
4. Counter installations must provide storage space for the dishwasher's
chemical supply containers. Container height must not exceed 10" above the
oor.
5. Chemical supply containers must be placed as close as possible to the side of
the dishwasher.
6. Checkthattheoorislevelatthepermanentlocation.
7. The dishwasher has adjustable feet for leveling.
8. Level the dishwasher front to back and side to side with a 24" bubble level to
match the permanent location.
9. Your dishwasher is ready for the utility connections.
3
Electrical Connection
Installation Guide
Electrical Connection
Electrical Connection
NOTE:
The electrical connection must be performed by a qualied electrician in
accordance with local codes and the National Electrical Code.
WARNING:
For models UH100B, UH170B, and UH200B disconnect the main power at
the main disconnect switch. Tag and lockout the switch to indicate that work
is being done on the circuit.
1. Refer to the connection diagrams below for proper dishwasher power
connection at the dishwasher main terminal block (MTB).
2. (a) Electrical supply must be a
single phase 3-wire plus ground which includes a current carrying neutral.
(b) For a three phase the electrical supply must be a 4-wire plus ground which
includes a current carrying neutral.
3. The dishwasher MTB is located at the front right-side of dishwasher.
4. Remove the dishwasher's lower front access panel by removing the two truss head
screws.
5. Carefully bump the lower front access panel up as you pull forward. Be careful not
to damage the pressure gauge mounted on the left side of the panel (not supplied
on models UL100, UH-100, or UH100B).
6. Remove the main terminal block cover. The machine's electrical schematic is
located on the inside of the front panel. Check the min/max data on the schematic.
7. Loosen the two screws securing the MTB. Then, pull the MTB up and forward.
L1 L3L2 N
208-230
VAC
208-230
VAC
208-230
VAC
115 VAC
L1 L2 N
208-230
VAC
115VAC
For machines prior
to S/N 14326
4
Electrical Connection
Installation Guide
Electrical Connection
Main Terminal Block (MTB)
(shown pulled out of dishwasher front
to wire main incoming power)
ATTENTION ELECTRICIAN
READ THE INSTRUCTIONS BELOW
BEFORE WIRING THE DISHWASHER
Note:
Model UL100 comes with a 4 ft.
cord and plug rated for a115VAC 15A
incoming power supply
8. Connectaexiblepowercordconduittothe
MTB. The power cord must extend a minimum
of 3ft out the back of the dishwasher so the
machine can be pulled out for servicing.
9. Re-install the MTB and the lower front access
panel.
L1 L2 L3 N
208-230
VAC
208-230
VAC
208-230 VAC
115VAC
GRD
(For machines
beginning with S/N 14326 and above)
THREE PHASE POWER CONNECTION
Model UH100B, UH200B and UH170B
HOW TO CONNECT 3 PHASE POWER
1. Check the data plate on the front of the
dishwasher for the phase of the machine.
.
2. Remove the lower access panel.
3. Pull power connection box forward and out.
4. The Main Te rminal Block has terminals for
L1, L2, L3, Neutral and Ground.
5. Connect ground, then connect
L1, L2, L3 to 208-230VAC.
6. Connect a current carrying neutral to N.
7. Main power connections are complete.
If the data plate says the machine is 3 Phase,
then connect a 3 PH power supply.
L1 L2 L3 N
208-230
VAC
0 VAC
0 VAC
115VAC
GRD
(For machines
beginning with S/N 14326 and above)
SINGLE PHASE POWER CONNECTION
Model UH200B and UH170B
Do not connect power to L3
HOW TO CONNECT 1 PHASE POWER
1. Check the data plate on the front of the
dishwasher for the phase of the machine.
.
2. Remove the lower access panel.
3. Pull power connection box forward and out.
4. The Main Te rminal Block has connections
for L1, L2, L3, Neutral and Ground.
5. Connect ground, then connect
L1, L2 to 208-230VAC.
6. Connect a current carrying neutral to N.
7. Main Power connections are complete.
If the data plate says the machine is 1 Phase,
then connect a 1 PH power supply.
DO NOT CONNECT POWER TO L3.
5
Electrical Connections
Installation Guide
Electrical Connections (continued)
(For Machines Beginning with S/N 14326 and Above)
T o wash
tank heater
11 5VAC
From
main
terminal block
11 5 VA C
From
main
terminal block
1 PH
208-230VAC
No power
when booster
heater is
connected for
1 PH
No power when booster
heater is connected for 1 PH
L1
L3
L1
N
L2
T o booster heater
1 PH 208-230VAC
1H2
1H3
1H1
Auxiliary
Contactor
Booster Heater
Contactor
To booster
heater contactor
1PH
208-230VAC
To
Auxiliary
Contactor
11 5VAC
No power when booster
heater is connected for 1 PH
No power when booster
heater is connected for 1 PH
Model UH100B, UH170B, and UH200B
Booster Heater/Wash Tank Heater Interlock Components
(Beginning with S/N 14326 and above)
L1 L2 L3 N
Main T erminal Block (MTB)
1H1
1H2
1H3
Booster Heater
Connected for 1PH
1H1
Booster Heater
Connected for 3PH
1H2
1H3
Wire not
connected
Attention Authorized Service Technician
Booter heater and Wash tank heater Interlock Circuit
Models UH100B, UH170B, UH200B
See the illustration below. Models beginning with S/N 14326 and above have a Booster Heater/
Wash Tank Heater Interlock that removes power from the wash tank heater when the booster heater
contactor operates (See the schematic on the back of the lower access panel).
1 Phase to 3 Phase Field Conversion
Models UH100B, UH170B, UH200B
Models beginning with S/N 14326 are wired for 1 PH operation. The Phase of the dishwasher may be
changed by changing the element jumpers for 3 Ph operation and connecting the wire marked 1H3 as
shown below. The 1H3 wire is located on the right-side of the booster heater wiring harness next to the
booster heater. To convert the booster heater:
1. Make sure power is turned off.
2. Remove the black booster heater cover.
3. Change the jumpers.
4. Replace the booster heater cover.
5.Requesttheaqualiedelectricianconnecta3PHpowersupplytothemachine.
Note:
1. The Main Terminal Block
(MTB) is a 4-pole connection
block.
2. The main incoming can be
1 PH or 3 PH depending on
the needs of the customer.
3. Instructions for the conversion
of the booster heater element
from 1 PH to 3 PH are located
on the back of the lower
access panel.
4. A new machine data plate is
located on the back of the
panel too.
5. THE OLD DATA PLATE ON
THE LOWER LEFT CONER
OF THE DISHWASHER
MUST BE REMOVED AND
REPLACED WITH THE NEW
DATA PLATE.
6. ONLY a qualified electrician
is allowed to change the
incoming power to the
machine.
6
Water Connections
Installation Guide
Water Connections
UH170, UH170B, UH200, UH200B
NOTE:
Plumbing connections must comply with national, local plumbing and
sanitary codes.
NOTE:
Make sure the water supply and the drain hose are not kinked.
1. Allmodelshavea6ft.exiblehotwaterllhosewitha3/4"femalegarden
hose connector.
2. A 1/2" or larger main incoming supply valve should be installed before the
dishwasher.
3. For UH200B/UH170B Only, a pressure regulating valve, PRV, (supplied by
others) must be installed after the main incoming supply valve if incoming
water pressure exceeds 20-22 PSI/135 kPa
4. The hot water supply must provide a minimum of 140°F, measured at the
dishwasher for the 40°F/ 22°C rise booster. For the 70°F/39°C rise booster
the hot water supply must provide a minimum of 110°F measured at the
dishwasher.
5. Theincominghotwatersupplylinemustbea1/2"linewithaowing
minimumowingpressureof20-22PSI/135kPameasuredatthedishwasher.
UL100, UH-100, UH100B
1. Allmodelshavea6ftexiblehotwaterllhosewitha3/4"femalegarden
hose connector.
2. A 1/2" or larger shut-off valve should be installed in the main water supply
before the dishwasher.
3. Allmodelshaveabuilt-inowcontrol.Theincominghotwatersupplymustbe
aminimumof25PSIandamaximumof95PSIowingpressuremeasuredat
the dishwasher.
4. The hot water supply must provide a minimum of 140°F, measured at the
dishwasher for the 40°F/22°C rise booster. For the 70°F/ 39°C rise booster
the hot water supply must provide a minimum of 110°F measured at the
dishwasher.
5. The incoming hot water supply line must be a 1/2" or larger.
7
1. All models have a 6ft. 5/8" I.D. drain hose. Maximum drain connection is
3ft.Loopthedrainhosetomaintainaheightof17"obovetheoor.
The drain hose is located at the rear of the dishwasher. A 5/8" hose-barb
ttingttingisstrappedtothedrainhose.
2. Installthedrainhosetoa"WYE"draintting.Connectiontoa"TEE"tting
will prevent the dishwasher from draining completely.
3. Themaximumdrainowis15gpm.
NOTE:
The dishwasher drains in 8 seconds and drain water exits the hose with considerable
force.
CAUTION:
Do not connect the drain hose to a disposer. The dishwasher will not drain correctly.
4. Make sure the drain hose does not kink. Kinks will prevent the dishwasher
fromdrainingcompletely,andthedishwasherwilloverowoutthefrontdoor.
Drain Connection
Drain Connections
UL100, UH-100, UH100B,UH170, UH170B, UH200, UH200B
Installation Guide
8
This Page Intentionally
Left Blank
Blank Page
9
Initial Start-Up All Models
1. Removeanyprotectivelmfrom
dishwasher. Check the interior for
foreign material.
2. Conrmthatallutilityconnections
are complete and that the
dishwasher is in it's permanent
location.
3. Inspecttheexibledrainhoseand
hotwaterllhosetoensurethey
are not kinked.
4. Check the chemical supply
containers to ensure they are full.
5. Check that the scrap screen and
theoverowguard(Models
UH170, UH170B, UH200, and
UH200B only) are in place.
6. Check the spray arms are in place
and that they spin freely.
7. Fully close the dishwasher door.
8. Turn hot water supply on and
check for leaks.
Initial Start-Up
Installation Guide
Initial Start-Up
Scrap Screen
10
Initial Start-Up
Installation Guide
Initial Start-Up
Models: UH100B, UH170B, and UH200B only
ATTENTION:
The Dishwasher's built-in booster heater was drained prior to
shipment. The booster must be lled before operating the
dishwasher. Not following this procedure will void warranty.
Booster Service Switch
Theboosterislledwiththeboosterservice
switch. It is located behind the lower front
access panel on the left center of the
machine.
To Fill the Booster:
1. Remove the lower front access panel.
2. Locate the booster service switch and
note the 2 switch positions indicated
on the switch label.
3. Turn the main power supply on. Verify
correct voltage at MTB.
4. Press and hold the booster service
switchdowntollthebooster.
5. Continue to hold the switch down until
you hear the water spraying inside
the dishwasher.
6. Releasetheswitch,thenipthe
switch up to the ON position. The
dishwasher is now powered up.
Booster Service Switch Fill Position
Booster Service Switch Location
11
Initial Start-Up
Installation Guide
Initial Start-Up
Power Switch
Booster Service Switch (continued)
7. Flip the dishwasher POWER switch
up to the " I " position. The POWER
switch illuminates and the machine
llswithwater.SeeProperWaterFill
Line illustration.
8. Press and release the START switch.
The green in-cycle light illuminates.
9. Checkwashandnalrinsegauges
to ensure they have reacted to the
incoming hot water.
10. Checkthatthenalrinsepressure
gaugereactsduringthenalrinse.
(Models UH170, UH170B, UH200,
and UH200B only)
11. Flip the POWER switch down to the
"O" position. The green in-cycle light
stays on and begins the drain cycle.
12. The green in-cycle light goes out
when the machine has drained
completely.
13. The Initial start-up is complete.
Proper Water Fill Line
Wash and Rinse Temperature Gauge
Final Rinse Pressure Gauge
12
Chemical Dispensers
1. All models come equipped with a built-
in detergent dispensing pump and a
rinse-aid dispensing pump. The pumps
are located behind the lower front
access panel.
2. Eachpumpisttedwith6ftofpick-
up supply tubing, a stand-pipe, and a
strainer.
3. Pick-up tubes are marked detergent
and rinse-aid. Make sure the pick-
up tubes are placed in the correct
chemical supply container (chemicals
supplied by others).
4. The chemical dispensers require non-
chlorinated liquid detergent and rinse-
aid. Your chemical supplier must adjust
the dispensers for the supplied product.
5. Chemical containers must be placed
as close to the dishwasher as possible
andnohigherthan10"abovetheoor.
Dispenser Pump Location
Pick-Up Tubes
Chemical Dispensers
Installation Guide
Chemical Dispensers
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Champion UH-200 Installation guide

Category
Dishwashers
Type
Installation guide

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