Maytag MAT14PD User manual

Type
User manual

This manual is also suitable for

Next Generation Top Load
Commercial Washer
Coin and Non-Coin
SERVICE MANUAL
MODELS: MAT14CS MAT14PD MAT14PR MAT15MN
W10251135
TECHNICAL EDUCATION
ii
WHIRLPOOL CORPORATION assumes no responsibility for any repairs made
on our products by anyone other than Authorized Factory Service Technicians.
Copyright © 2008, Whirlpool Corporation, Benton Harbor, MI 49022
FORWARD
This Maytag Service Manual, ”Next Generation Top Load Commercial Washer”
(Part No. W10251135), provides the Commercial Laundry Service Professional with
information on the installation, operation, and service of the Coin and non coin “Next
Generation Top Load Commercial Washer”. For specic information on the model
being serviced, refer to the “Installation Instructions,” or “Tech Sheet” provided with
the washer. The Wiring Diagrams used in this Service Manual are typical and should
be used for training purposes only. Always use the Wiring Diagram supplied with the
product when servicing the unit. Some procedures may differ between models. Any
differences will be specied as MN or CS model specic.
GOALS AND OBJECTIVES
The goal of this Service Manual is to provide information that will enable the
Commercial Laundry Service Professional to properly diagnose malfunctions and
repair the Next Generation Top Load Commercial Washer. The objectives of this
Service Manual are to:
Understand and follow proper safety messages.
Successfully troubleshoot and diagnose malfunctions.
Successfully perform necessary repairs.
Successfully return the washer to its proper operational status.
iii
TABLE OF CONTENTS
GENERAL ................................................................................................................................. 1-1
View entire service video .................................................................................. 1-1
Model number designations .............................................................................................. 1-2
Model and serial number label location ............................................................................ 1-3
Maytag commercial laundry literature list ......................................................................... 1-4
INSTALLATION REQUIREMENTS ...........................................................................................
2-1
Tools and parts ................................................................................................................. 2-1
Location requirements ...................................................................................................... 2-2
Recessed area and closet installation .............................................................................. 2-3
Product dimensions .......................................................................................................... 2-3
Standpipe drain system .................................................................................................... 2-3
Electrical requirements ..................................................................................................... 2-4
Recommended ground method ........................................................................................ 2-4
BASIC OPERATION OF COMMERCIAL WASHER .................................................................
3-1
General user information .................................................................................................. 3-1
Control set-up procedures ................................................................................................ 3-2
How to use the key pads to program the controls ........................................................... 3-2
Start operating set-up ....................................................................................................... 3-2
Set-up codes ..................................................................................................................... 3-3
COMPONENT ACCESS ...........................................................................................................
4-1
Remove the control panel assembly ................................................................................. 4-1
Remove the control panel assembly - MN model ............................................................. 4-1
Power source plug - MN model ........................................................................................ 4-2
Export model rinse level wire harness option - MN and CS models ................................. 4-2
Remove timer knob - MN model ....................................................................................... 4-3
Remove escutcheon - MN model ..................................................................................... 4-3
Remove the timer - MN model .......................................................................................... 4-4
Remove the controls - MN model ..................................................................................... 4-4
Replace control panel - MN model ................................................................................... 4-5
Remove the processor control board ................................................................................ 4-6
Remove escutcheon ......................................................................................................... 4-7
Remove display lens ......................................................................................................... 4-7
Remove the relays ............................................................................................................ 4-8
Remove ground wire ......................................................................................................... 4-8
Remove the user interface ................................................................................................ 4-9
Remove the water level pressure switch .......................................................................... 4-10
Remove low voltage transformer ...................................................................................... 4-11
Remove the power cord .................................................................................................... 4-12
Remove the control cover assembly ................................................................................. 4-13
Remove the metercase ..................................................................................................... 4-14
Remove the cabinet front .................................................................................................. 4-16
Remove entire cabinet ...................................................................................................... 4-17
Splash guard and retainer - MN model ............................................................................. 4-20
Page
iv
Remove the vacuum break - MN model ........................................................................... 4-21
Remove the inlet hose - MN model .................................................................................. 4-22
Remove the agitator ......................................................................................................... 4-23
Remove the tub ring ......................................................................................................... 4-24
Remove the balance ring .................................................................................................. 4-25
Remove the balance ring - MN model .............................................................................. 4-26
Remove the basket ........................................................................................................... 4-27
Remove the tub ................................................................................................................ 4-28
Remove the tub seal ......................................................................................................... 4-30
Remove motor splash guard ............................................................................................. 4-30
Remove the pump ............................................................................................................ 4-31
Remove the basket drive .................................................................................................. 4-32
Remove the tub support ................................................................................................... 4-33
Triangular base assembly ................................................................................................. 4-34
Remove tub support spring and bracket ........................................................................... 4-36
Remove drain hose, bracket and cup ............................................................................... 4-37
Remove feature panel ...................................................................................................... 4-38
Rear support leveling system ........................................................................................... 4-39
ADDITIONAL COMPONENT ACCESS ....................................................................................
4-40
Remove the coin drop ....................................................................................................... 4-40
Remove the coin slide - CS model ................................................................................... 4-41
Remove the timer - CS model .......................................................................................... 4-42
Remove coin funnel - CS model ....................................................................................... 4-43
Remove lid switch ............................................................................................................. 4-44
Remove inlet valve ........................................................................................................... 4-46
Remove the lid .................................................................................................................. 4-47
Remove the pump ............................................................................................................ 4-48
Parts of the motor ............................................................................................................. 4-49
Remove the motor ............................................................................................................ 4-50
Remove the transmission ................................................................................................. 4-52
Replacement transmission ............................................................................................... 4-53
Remove clutch assembly and parts .................................................................................. 4-54
Remove the brake assembly ............................................................................................ 4-56
Remove drive cam ............................................................................................................ 4-57
COMPONENT TESTING ...........................................................................................................
5-1
Motor thermal protector switch ......................................................................................... 5-1
Dual water inlet valve ........................................................................................................ 5-1
Motor ................................................................................................................................. 5-2
Hidden lid switch ............................................................................................................... 5-3
Motor start capacitor ......................................................................................................... 5-3
Basket drive shaft checks ................................................................................................. 5-4
TABLE OF CONTENTS - CONTINUED
Page
v
TABLE OF CONTENTS - CONTINUED
Page
DIAGNOSIS & TROUBLESHOOTING .....................................................................................
6-1
Diagnostic codes .............................................................................................................. 6-1
Top Load washer diagnostic mode ................................................................................... 6-2
Top Load washer help mode ............................................................................................. 6-3
Mechanical coin slide model timer sequence chart .......................................................... 6-4
Mechanical non-pay model timer sequence chart ............................................................ 6-5
WIRING DIAGRAMS .................................................................................................................
7-1
Mechanical coin slide models ........................................................................................... 7-1
Mechanical non-pay models ............................................................................................. 7-2
Electronic control models .................................................................................................. 7-3
INTERACTIVE SERVICE MANUAL INSTRUCTIONS
Click your mouse on any topic in the table of contents to go directly to that section.
Click your mouse on any link that says (See page ?-?) to go directly to the page referenced.
This symbol means a video clip is available. Click your mouse on the camera icon
to view the video. To close the movie, click the X box at the top corner of the video window.
vi
---- NOTES ----
1-1
GENERAL
VIEW ENTIRE SERVICE VIDEO
IMPORTANT
Electrostatic Discharge (ESD)
Sensitive Electronics
ESD problems are present everywhere. ESD may damage or weaken
the electronic control assembly. The new control assembly may appear
to work well after repair is nished, but failure may occur at a later date
due to ESD stress.
• Use an anti-static wrist strap. Connect wrist strap to green ground
connection point or unpainted metal in the appliance
-OR-
Touch your nger repeatedly to a green ground connection point or
unpainted metal in the appliance.
• Before removing the part from its package, touch the anti-static bag
to a green ground connection point or unpainted metal in the
appliance.
Avoid touching electronic parts or terminal contacts; handle
electronic control assembly by edges only.
• When repackaging failed electronic control assembly in anti-static
bag, observe above instructions.
WASHER SAFETY
1-2
MODEL NUMBER M AT 14 PD A W W 0
BRAND
M Maytag
PRODUCT GROUP
AT Automatic Vertical
AH Automatic Horizontal
DE Dryer - Electric
DG Dryer - Gas
LE Laundry Stack - Electric
LG Laundry Stack = Gas
# STATUS DESCRIPTION
12 OLD Top Load Regular
13 OLD Top Load Deep
14 NEW 2.5 VA Washer
15 NEW 3.2 VA Washer
16 OLD 27” square dryer
17 NEW 27” Top Load Match Dryer
22 NEW 27” Front Load Match Dryer
23 OLD Stacked Dryer/Dryer
24 NEW 27” Stack Dryer/Dryer
CONTROL TYPE
CS Mechanical - coin slide ready
MN Mechanical - non-coin
PD Processor - with coin drop
PN Processor - non pay
PR Processor - debit reader ready
Marketing Code
A First in series (like a digit change)
Voltage Code
W 120V-60Hz (US)
X 120V-60Hz (Canada)
Y 240V-60Hz (US)
Z 240V-60Hz (Canada)
G 220-240V-50Hz (Generic Europe)
Color
W White
Digit Change
0 Series change 0-9, A,B, etc
MODEL NUMBER DESIGNATIONS
1-3
MODEL AND SERIAL NUMBER LABEL LOCATION
Model & Serial
Number Label
1-4
MAYTAG COMMERCIAL LAUNDRY LITERATURE LIST
NEXT GENERATION TOP LOAD PRODUCT
PRODUCT
TYPE
MODEL Install Instruct
Tech Sheet or Wiring
Diagram
Service Parts
List
Card Reader
Instructs
Washer
MAT14PDAWW0
W10135312 W10135297 W10135284 N/A
Washer
MAT14PRAWW0
W10135311 W10135297 W10135285 W10135291
Washer
MAT14PDAXW0
W10135312 W10135297 W10135288 N/A
Washer
MAT14CSAWW0
W10135312 W10177489 - WD W10135286 N/A
Washer
MAT15MNAWW0
W10135311
W10177677 - WD
W10135287 N/A
Maytag Commercial Laundry Literature List
Next Generation Dependable Care Product
2-1
INSTALLATION REQUIREMENTS
For complete installation instructions
choose one of the links below.
TOOLS AND PARTS
Parts supplied:
Remove parts bag from washer. Check that all
parts were included.
2 inlet hoses
4 flat water hose washers
2 front-leveling legs with locking nuts
1 drain hose
1 hose clamp
1 service access door locking cam
PR units only: 1 Bezel Kit includes Bezel,
Harness wire.
CS units only: 1 coin slide extension and 2
mounting screws.
NOTE: Coin slide security bolt not supplied.
Gather the required tools and parts before
starting installation. Read and follow the
instructions provided with any tools listed
here.
Tools needed:
Level
Utility knife
Scissors
8” or 10” adjustable wrench
Flat-blade screwdriver
Pliers
Bucket
Installation Instructions
Commercial Non-Coin
Top Load Washer
Installation Instructions
Commercial Coin
Top Load Washer
2-2
LOCATION REQUIREMENTS
IMPORTANT: Do not install or store the wash-
er where it will be exposed to the weather. Do
not store or operate the washer in tempera-
tures at or below 32°F (0°C). Some water can
remain in the washer and can cause damage
in low temperatures.
Proper installation is your responsibility.
You will need:
A water heater set to deliver 120°F (49°C)
water to the washer.
A grounded electrical outlet located within
4 ft (1.2 m) of where the power cord is
attached to the back of the washer.
See “Electrical Requirements.”
Hot and cold water faucets located within
4 ft (1.2 m) of the back of the washer,
and provide water pressure of 10-100 psi
(69-690 kPa). A pressure reduction valve
should be used in the supply line where
inlet pressure entering the building exceeds
100 psi (690 kPa) to prevent damage to the
washer mixing valve.
A level floor with a maximum slope of 1”
(2.5 cm) under entire washer.
A sturdy floor to support the washer weight
(washer, water and load) of 315 lbs (143
kgs).
A 12” (30 cm) minimum riser to provide an
air cushion and prevent noise and damage
to valves for a single washer installation.
A floor drain should be provided under the
bulkhead. Prefabricated bulkheads with
electrical outlets, water supply lines and
drain facilities should be used only where
local codes permit.
RECESSED AREA AND
CLOSET INSTALLATION
This washer may be installed in a recessed
area or closet. The installation spacing is
in inches and is the minimum allowable.
Additional spacing should be considered for
ease of installation, servicing, and compliance
with local codes and ordinances. If closet
door is installed, the minimum unobstructed
air openings in the top and bottom are
required. Louvered doors with equivalent air
openings are acceptable.
Electrical Shock Hazard
Plug into a grounded 3 prong outlet.
Do not remove ground prong.
Do not use an adapter.
Do not use an extension cord.
Failure to follow these instructions can
result in death, fire, or electrical shock.
2-3
PRODUCT DIMENSIONS
Openings shown are the minimum for closet
doors.
Louvered doors with equivalent air openings
are acceptable.
Additional spacing should be considered for
the ease of installation and servicing.
Additional clearances may be required for
wall, door and floor moldings.
Additional spacing of 1” (2.5 cm) on all sides
of the washer is recommended to reduce
noise transfer.
Companion spacing should also be
considered.
The standpipe drain requires a minimum
diameter standpipe of 2” (5 cm). The minimum
carry-away capacity can be no less than 17
gal. (64 L) per minute.
The top of the standpipe must be at least 39”
(99 cm) high and no higher than 72” (183 cm)
from the bottom of the washer.
STANDPIPE DRAIN SYSTEM
Recessed front view Closet side view
closet
door
Front view
3" (7.6 cm)
3" (7.6 cm)
24"
2
(155 cm
2
)*
48"
2
(310 cm
2
)*
24"
2
(155 cm
2
)*
48"
2
(310 cm
2
)*
0"
(0 cm)
0"
(0 cm)
closet door
17"
(43.2 cm)
14"
(35.6 cm)
max.
4"
(10.2 cm)
min.
1" (2.5 cm)
min.
A
. 43" (109 cm)
B. 38 " (97 cm)
C. 35" (89 cm)
D. 1 " (3.8 cm)
E. 27 " (70.5 cm)
F. 25 " (65 cm)
G. Water inlets
H. 7" (18 cm)
I. Power supply cord
J. Drain hose connector
K. Label
L. 27" (68.5 cm)
M. 5 " (13.3 cm)
N. 1" (2.5 cm)
O. Water level switch and shaft
P. 5" (12.7 cm)
⁄
1
⁄
1
8
⁄
⁄
N
froid
chaud
A
B
C
E
D
F
G
I
J
O
H
P
K
L
M
H
Door opening cutouts
2-4
IMPORTANT: The washer must be electrically
grounded in accordance with local codes and
ordinances or, in the absence of local codes,
with the National Electrical Code, ANSI/NFPA
70, latest edition.
If codes permit and a separate ground wire
is used, it is recommended that a qualified
electrical installer determine that the ground
path is adequate.
Do not ground to a gas pipe.
Do not have a fuse in the neutral or ground
circuit. A copy of the above code standards
can be obtained from: National Fire
Protection Association, One Batterymarch
Park, Quincy, MA 02269
A 120 volt, 60 Hz, AC only, 15- or 20-
amp, fused electrical circuit is required.
A time-delay fuse or circuit breaker is
recommended. It is recommended that a
separate circuit serving only this washer be
provided.
The washer is equipped with a power
supply cord having a 3 prong grounding
plug.
To minimize possible shock hazard, the
cord must be plugged into a mating, 3
ELECTRICAL
REQUIREMENTS
prong, grounded-type outlet, grounded
in accordance with local codes and
ordinances. If a mating outlet is not
available, it is the personal responsibility
and obligation of the customer to have the
properly grounded outlet installed by a
qualified electrician.
The washer, when installed, must be
electrically grounded in accordance with local
codes, or in the absence of local codes, with
the National Electrical Code, ANSI/NFPA
70, latest edition, and all local codes and
ordinances.
RECOMMENDED
GROUND METHOD
GROUNDING INSTRUCTIONS
For a grounded, cord-connected washer:
This washer must be grounded. In the event
of a malfunction or breakdown, grounding
will reduce the risk of electrical shock by
providing a path of least resistance for
electric current This washer is equipped
with a cord having and equipment-grounding
conductor and a grounding plug. The plug
must be plugged into an appropriate outlet
that is properly installed and grounded
in accordance with all local codes and
ordinances.
WARNING: Improper connection of the
equipment grounding conductor can result
in a risk of electric shock. Check with a
qualied electrician or serviceman if you
are in doubt as to whether the appliance is
properly grounded. Do not modify the plug
provided with the appliance – if it will not t
the outlet, have a proper outlet installed by a
qualied electrician.
For a permanently connected washer:
This washer must be connected to a
grounded metal, permanent wiring system,
or and equipment grounding conductor
must be run with the circuit conductors and
connected to the equipment-grounding
terminal or lead on the appliance.
Electrical Shock Hazard
Plug into a grounded 3 prong outlet.
Do not remove ground prong.
Do not use an adapter.
Do not use an extension cord.
Failure to follow these instructions can
result in death, fire, or electrical shock.
3-1
BASIC OPERATION OF COMMERCIAL WASHER
GENERAL USER
INFORMATION
For additional information, see www.MaytagCommercialLaundry.com
This tech sheet is not valid for models prior to series MAT14.
Blank display: This condition indicates the
appliance is inoperative. Enter set-up mode
to view diagnostic code. Ensure there is
power to the unit and the control.
‘0 Minutes’ showing in display: This
condition indicates the appliance cannot
be operated. Coins dropped or debit
inputs during this condition will be stored
in escrow, but cannot be used until normal
operation is restored by opening and closing
the lid. If the lid switch fails, it must be
replaced before normal operation can be
restored.
Cold start (initial first use): Appliance is
programmed at the factory as follows:
11 minute wash period
1 rinse with 2 minutes of rinse agitation
$1.75 wash price (PD models)
$0.00 wash price (PR models)
1.
2.
3.
4. Warm Start (after power failure): After a
delay of up to 8 seconds, the appliance is
restored to the state that existed at time of
the power failure.
5. Pricing: After the lid is opened following
the completion of a cycle, the display
indicates the cycle price (unless set for free
operation). As coins are dropped or debit
inputs arrive, the display will change to lead
the user through the initiation of a cycle.
6. Free Cycles: This is established by setting
the cycle price to zero. When this happens
‘SELECT CYCLE’ will appear rather than a
cycle price.
7. Debit Card Ready: This appliance is debit
card ‘cable’ ready. It will accept a variety of
debit card systems; but does NOT come
with a debit card reader. Refer to the debit
card reader manufacturer for proper washer
set-up. In models converted to a Generation
1 debit card system, debit pulses represent
the equivalent of one Coin (coin 1).
8. Display: After the unit has been installed
and plugged in, the display will show ‘0
MINUTES’. Once the unit has been plugged
in and the washer lid opened the display
will show the price. In washers set for
free cycles the display will flash ‘SELECT
CYCLE’.
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
3-2
CONTROL SET-UP
PROCEDURES
IMPORTANT: Read all instructions before
operating.
The lower fabric setting key pads and
the digital display are used to set up the
controls. The display can contain 4 numbers
and/or letters and a decimal point. These
are used to indicate the set-up codes and
related code values available for use in
programming the appliance.
1.
2.
HOW TO USE THE KEY
PADS TO PROGRAM
THE CONTROLS
The LOWER LEFT key pad is used to
adjust the values associated with set-up
codes. Pressing the key pad will increment
the value. Rapid adjustment is possible by
holding the key pad down.
The LOWER MIDDLE key pad will advance
you through the set-up codes. Pressing
the key pad will advance you to the next
available set-up code. Holding the key pad
down will automatically advance through
the set-up codes at a rate of one (1) per
second.
The LOWER RIGHT key pad is used to
1.
2.
3.
PD models: Insert access door key, turn,
and lift to remove access door.
PR models: Once the debit card reader
is installed (according to the reader
manufacturer’s instructions), the set-
up mode can be entered by inserting a
manual set-up card (supplied by the reader
manufacturer) into the card slot. If a manual
set-up card is not available, manual set-
up mode can be entered by removing
connector AA1 on the circuit board.
1.
2.
START OPERATING SET-UP
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
Installation Instructions for
Card Reader Conversion
3-3
SET-UP CODES
The LOWER MIDDLE key pad will advance
you from code to code.
The LOWER LEFT key pad will change the
code value.
The LOWER RIGHT key pad will select or
deselect options.
FOR PR MODELS: The set-up codes are
the same as for the ‘PD’ models except
where noted. The set-up code is indicated
by the one or two left hand characters. The
set-up code value is indicated by the two or
three right hand characters.
1.
2.
3.
4.
Refer to the tech sheet for a list of the set-up
codes by clicking on the link below.
IMPORTANT: The console must not be
opened unless power is first removed from
the washer. To access connector AA1:
Unplug washer or disconnect power.
Open console.
Disconnect plug on AA1,
Close console.
Plug in washer or reconnect power.
The washer is now in the set-up mode.
Before proceeding, it is worth noting that,
despite all of the options available, an
owner can simply choose to uncrate a
new commercial washer, hook it up, plug
it in and have a unit which operates.
3.
MAT14PD-PR-PN Tech Sheet
3-4
---- NOTES ----
4-1
Remove the two top T-20 security screws
on the control panel.
To avoid damage, lay a towel on the washer
top and place the control panel on the towel.
1.
2.
Remove the two top T-20 security screws
on the control panel.
1.
COMPONENT ACCESS
REMOVE THE CONTROL
PANEL ASSEMBLY
T-20
Screws
To avoid damage, lay a towel on the washer
top and place the control panel on the towel.
2.
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
T-20
Screws
REMOVE THE CONTROL
PANEL ASSEMBLY
- MN MODEL
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
4-2
Remove the control panel (see page 4-1)
The violet wire with a white tracer has a
blank plug with no wire connected to it. This
wire is used for export models only.
To raise the water level in the rinse cycle
remove the blank plug from the connector.
Disconnect the violet wire with the yel-
low stripe that connects to the pink wire.
Attach the violet wire with the
white stripe to the pink wire.
Place the blank plug onto the vio-
let wire with the yellow stripe.
1.
2.
3.
Remove the control panel (see page 4-1)
The two-wire connector in the console that
has a blank locking plug on it can be used
as a power source for a controlling device or
a monitoring device.
1.
2.
POWER SOURCE
PLUG - MN MODEL
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
EXPORT MODEL
RINSE LEVEL WIRE
HARNESS OPTION -
MN AND CS MODELS
Power
Source
Plug
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
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