Beckhoff KL2889 Documentation

Brand
Beckhoff
Model
KL2889
Type
Documentation

This manual is also suitable for

Documentation
KL28xx
HD Bus Terminals, digital output 24 V DC
1.0.0
2016-12-15
Version:
Date:
Product overview: digital output terminals
KL28xx 3Version: 1.0.0
1 Product overview: digital output terminals
KL2808 [}8] (8 digital outputs; 24 V DC, 0.5A)
KL2828 [}11] (8 digital outputs; 24 V DC, 2A)
KL2809 [}14] (16 digital outputs; 24 V DC, 0.5A)
KL2819 [}20] (16 digital outputs; 24 V DC, 0.5A, with diagnostics)
KL2872 [}17] (16 digital outputs; 24 V DC, 0.5A; ribbon cable connection)
KL2872 - 0010 [}17] (16 digital outputs; 24 V DC, 0.5A; ribbon cable connection, negative switching)
KL2889 [}14] (16 digital outputs; 24 V DC, 0.5A, switching to negative potential)
Table of contents
KL28xx4 Version: 1.0.0
Table of contents
1 Product overview: digital output terminals.............................................................................................3
2 Foreword ....................................................................................................................................................5
2.1 Notes on the documentation........................................................................................................... 5
2.2 Safety instructions .......................................................................................................................... 6
2.3 Documentation Issue Status........................................................................................................... 7
2.4 Non-reactive Bus Terminals ........................................................................................................... 7
3 KL2808 - Introduction and technical data ...............................................................................................8
3.1 Introduction and pin assignment..................................................................................................... 8
3.2 Technical data .............................................................................................................................. 10
4 KL2828 - Introduction and technical data .............................................................................................11
4.1 Introduction and pin assignment................................................................................................... 11
4.2 Technical data .............................................................................................................................. 13
5 KL2809, KL2889 - Introduction and technical data ..............................................................................14
5.1 Introduction and pin assignment................................................................................................... 14
5.2 Technical data .............................................................................................................................. 16
6 KL2872, KL2872-0010 - Introduction and technical data .....................................................................17
6.1 Introduction and pin assignment................................................................................................... 17
6.2 Technical data .............................................................................................................................. 19
7 KL2819 - Introduction and technical data .............................................................................................20
7.1 Introduction and pin assignment................................................................................................... 20
7.2 Technical data .............................................................................................................................. 22
7.3 Continuing documentation ............................................................................................................ 22
8 Mounting and wiring ...............................................................................................................................23
8.1 Installation on mounting rails ........................................................................................................ 23
8.2 Installation instructions for enhanced mechanical load capacity .................................................. 25
8.3 Connection system ....................................................................................................................... 26
8.4 Installation positions ..................................................................................................................... 29
8.5 ATEX - Special conditions ............................................................................................................ 31
8.6 ATEX Documentation ................................................................................................................... 32
9 Appendix ..................................................................................................................................................33
9.1 Support and Service ..................................................................................................................... 33
Foreword
KL28xx 5Version: 1.0.0
2 Foreword
2.1 Notes on the documentation
Intended audience
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning these components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff
®
, TwinCAT
®
, EtherCAT
®
, Safety over EtherCAT
®
, TwinSAFE
®
, XFC
®
and XTS
®
are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications or
registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT
®
is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.
Foreword
KL28xx6 Version: 1.0.0
2.2 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of symbols
In this documentation the following symbols are used with an accompanying safety instruction or note. The
safety instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow the safety instructions associated with this symbol directly endangers the
life and health of persons.
WARNING
Risk of injury!
Failure to follow the safety instructions associated with this symbol endangers the life and
health of persons.
CAUTION
Personal injuries!
Failure to follow the safety instructions associated with this symbol can lead to injuries to
persons.
Attention
Damage to the environment or devices
Failure to follow the instructions associated with this symbol can lead to damage to the en-
vironment or equipment.
Note
Tip or pointer
This symbol indicates information that contributes to better understanding.
Foreword
KL28xx 7Version: 1.0.0
2.3 Documentation Issue Status
Version Comment
1.0.0 • First published
Hardware versions
The hardware versions (delivery state) can be taken from the serial number printed on the side of the
terminal.
Syntax of the serial number
Structure of the serial number: WW YY FF HH
WW - week of production (calendar week)
YY - year of production
FF - firmware version
HH - hardware version
Example with ser. no.: 40 15 1A 00:
40 - week of production 40
15 - year of production 2015
1A - firmware version 1A
00 - hardware version 00
2.4 Non-reactive Bus Terminals
Note
Use of non-reactive Bus Terminals in safety applications
If a Bus Terminal is described as non-reactive, this means that the downstream terminal
behaves passively in a safety application (e.g. in the case of the all-pole switch-off of a po-
tential group).
In this case the terminals do not represent an active part of the safety controller and do not
affect the Safety Integrity Level (SIL) or Performance Level (PL) attained in the safety appli-
cation.
For details, please refer to chapter 2.17f in the TwinSAFE application manual.
Attention
Pay attention to the hardware version
Please pay attention to the information about the hardware version and non-reactivity of the
respective Bus Terminal in the chapters "Technical Data" or "Firmware Compatibility"!
Only terminals with the appropriate hardware version may be used without the attained SIL/
PL being affected!
KL2808 - Introduction and technical data
KL28xx8 Version: 1.0.0
3 KL2808 - Introduction and technical data
3.1 Introduction and pin assignment
Fig.1: KL2808
HD Bus Terminal, 8-channel digital output 24 V DC, 0.5 A
The KL2808 digital output terminal connects the binary control signals from the automation device on to the
actuators at the process level with electrical isolation. The KL2808 is protected against polarity reversal and
processes load currents with outputs protected against overload and short-circuit. The Bus Terminal contains
eight channels, consisting of a signal output and 0 V DC. The signal states are displayed by LEDs. The
power contacts are looped through.
The outputs are fed via the 24 V power contact in the KL2808. The conductors can be connected without
tools in the case of solid wires using a direct plug-in technique.
The HD Bus Terminals (High Density) with increased packing density feature 16 connection points in the
housing of a 12 mm terminal block.
KL2808 - LEDs
LED Color Meaning
OUTPUT 1- 8 green off No output signal
on 24 V
DC
output signal at the respective output
KL2808 - Introduction and technical data
KL28xx 9Version: 1.0.0
KL2808 – pin assignment
Terminal point Description
Name No.
Output 1 1 Output 1
Output 2 2 Output 2
Output 3 3 Output 3
Output 4 4 Output 4
Output 5 5 Output 5
Output 6 6 Output 6
Output 7 7 Output 7
Output 8 8 Output 8
0V 9 0 V (internally connected to terminal point 10, 11, 12, 13, 14, 15, 16 and
negative power contact)
0V 10 0 V (internally connected to terminal point 9, 11, 12, 13, 14, 15, 16 and
negative power contact)
0V 11 0 V (internally connected to terminal point 9, 10, 12, 13, 14, 15, 16 and
negative power contact)
0V 12 0 V (internally connected to terminal point 9, 10, 11, 13, 14, 15, 16 and
negative power contact)
0V 13 0 V (internally connected to terminal point 9, 10, 11, 12, 14, 15, 16 and
negative power contact)
0V 14 0 V (internally connected to terminal point 9, 10, 11, 12, 13, 15, 16 and
negative power contact)
0V 15 0 V (internally connected to terminal point 9, 10, 11, 12, 13, 14, 16 and
negative power contact)
0V 16 0 V (internally connected to terminal point 9, 10, 11, 12, 13, 14, 15 and
negative power contact)
KL2808 - Introduction and technical data
KL28xx10 Version: 1.0.0
3.2 Technical data
Technical data KL2808
Connection technology 2-wire
Number of Outputs 8
Rated load voltage 24 V DC (-15 %/+20 %)
Current consumpt. K-bus typ. 20 mA
Load type ohmic, inductive, lamp load
Max. output current 0.5 A (short-circuit-proof) per channel
Short circuit current < 2 A
Breaking energy < 150 mJ/channel
Reverse voltage protection yes
Current consumption power contacts typ. 15 mA + load
Electrical isolation 500 V (K-bus/field potential)
Bit width in the process image 8 output bits
Configuration no address or configuration setting
Dimensions (W x H x D) approx. 15 mm x 100 mm x 70 mm (width aligned: 12 mm)
Weight approx. 65 g
Mounting [}23]
on 35mm mounting rail according to EN 60715
Permissible ambient temperature range during
operation
0°C ... +55°C
Permissible ambient temperature range during
storage
-25°C ... +85°C
Permissible relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Installation pos.
variable, see section "Installation positions" [}29] of
chapter "Mounting and wiring" [}23]
Protect. class IP20
Approvals
CE, ATEX [}31], cULus, GL
KL2828 - Introduction and technical data
KL28xx 11Version: 1.0.0
4 KL2828 - Introduction and technical data
4.1 Introduction and pin assignment
Fig.2: KL2828
HD Bus Terminal, 8-channel digital output 24 V DC, 2 A
The 8-channel KL2828 digital output terminal connects the binary control signals from the electrically isolated
automation device on to the actuators at the process level. The KL2828 is protected against polarity reversal
and processes load currents with outputs protected against overload and short-circuit. The HD Bus Terminal
contains eight 2A channels, consisting of signal output and 0V, whose signal state are indicated by light
emitting diodes. The power contacts are looped through. In the KL2828 the outputs are fed via the 24V
power contact. The conductors can be connected without tools in the case of single-wire conductors using a
direct plug-in technique. The maximum total output current of the terminal is 10A.
KL2828 - LEDs
LED Color Meaning
OUTPUT 1- 8 green off No output signal
on 24 V
DC
output signal at the respective output
KL2828 - Introduction and technical data
KL28xx12 Version: 1.0.0
KL2828 - pin assignment
Terminal point Description
Name No.
Output 1 1 Output 1
Output 2 2 Output 2
Output 3 3 Output 3
Output 4 4 Output 4
Output 5 5 Output 5
Output 6 6 Output 6
Output 7 7 Output 7
Output 8 8 Output 8
0V 9 0 V (internally connected to terminal point 10, 11, 12, 13, 14, 15, 16 and
negative power contact)
0V 10 0 V (internally connected to terminal point 9, 11, 12, 13, 14, 15, 16 and
negative power contact)
0V 11 0 V (internally connected to terminal point 9, 10, 12, 13, 14, 15, 16 and
negative power contact)
0V 12 0 V (internally connected to terminal point 9, 10, 11, 13, 14, 15, 16 and
negative power contact)
0V 13 0 V (internally connected to terminal point 9, 10, 11, 12, 14, 15, 16 and
negative power contact)
0V 14 0 V (internally connected to terminal point 9, 10, 11, 12, 13, 15, 16 and
negative power contact)
0V 15 0 V (internally connected to terminal point 9, 10, 11, 12, 13, 14, 16 and
negative power contact)
0V 16 0 V (internally connected to terminal point 9, 10, 11, 12, 13, 14, 15 and
negative power contact)
KL2828 - Introduction and technical data
KL28xx 13Version: 1.0.0
4.2 Technical data
Technical data KL2828
Connection technology 2 wire
Number of outputs 8
Rated load voltage 24V
DC
(-15%/ +20%)
Current consumption K-bus typ. 18mA
Load type ohmic, inductive, capacitive
Max. output current 2 A per channel ( ∑ 10 A)
Short circuit current < 40 A typ.
Breaking energy < 1.2 J/channel
Reverse voltage protection yes
Current consumption of power contacts typ. 15 mA + load
Electrical isolation 500 V (K-bus/field potential)
Bit width in process image 8 output bits
Configuration no address or configuration settings required
Dimensions (W x H x D) approx. 15 mm x 100 mm x 70 mm (connected width: 12
mm)
Weight approx. 70 g
Mounting [}23]
on 35 mm mounting rail according to EN 60715
Permissible ambient temperature range during
operation
0…+55 °C
Permissible ambient temperature range during
storage
-25 °C ... +85 °C
Permissible relative humidity 95%, no condensation
Vibration / shock resistance conforms to EN 60068-2-6 / EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2 / EN 61000-6-4
Installation position
Vertical (also see section "Installation positions" [}29] of
chapter "Mounting and wiring" [}23])
Protection class IP 20
Approvals CE, cULus
KL2809, KL2889 - Introduction and technical data
KL28xx14 Version: 1.0.0
5 KL2809, KL2889 - Introduction and technical data
5.1 Introduction and pin assignment
Fig.3: KL2809
Fig.4: KL2889
KL2809, KL2889 - Introduction and technical data
KL28xx 15Version: 1.0.0
HD Bus Terminals, 16-channel digital output 24 V DC, 0.5 A
The KL2809 digital output terminal connects the binary control signals from the automation device on to the
actuators at the process level with electrical isolation. The KL2809 is protected against polarity reversal and
processes load currents with outputs protected against overload and short-circuit. The Bus Terminal contains
16 channels, whose signal states are displayed by LEDs. The connection technology is particularly suitable
for single-ended inputs. All components have to use the same reference point as the KL2809 or KL2889.
The power contacts are looped through.
The outputs of the KL2809 are fed via the 24V power contact and the outputs of the KL2889 via the 0V
power contact. The conductors can be connected without tools in the case of solid wires using a direct plug-
in technique.
The HD Bus Terminals (High Density) with increased packing density feature 16 connection points in the
housing of a 12mm terminal block. They are particularly suitable for space-saving use in control cabinets.
KL2809, KL2889 – LEDs
LED Color Meaning
OUTPUT 1- 16 green off No output signal
on - Output signal 24V
DC
 (KL2809)
- Output signal 0 V (KL2889)
KL2809, KL2889 – pin assignment
Terminal point Description
Name No.
Output 1 1 Output 1
Output 2 2 Output 2
Output 3 3 Output 3
Output 4 4 Output 4
Output 5 5 Output 5
Output 6 6 Output 6
Output 7 7 Output 7
Output 8 8 Output 8
Output 9 9 Output 9
Output 10 10 Output 10
Output 11 11 Output 11
Output 12 12 Output 12
Output 13 13 Output 13
Output 14 14 Output 14
Output 15 15 Output 15
Output 16 16 Output 16
KL2809, KL2889 - Introduction and technical data
KL28xx16 Version: 1.0.0
5.2 Technical data
Technical data KL2809 KL2889
Connection technology 1-wire
Number of Outputs 16
Rated load voltage 24 V DC (-15 %/+20 %)
Current consumpt. K-bus typ. 35 mA typ. 45 mA
Load type ohmic, inductive, lamp load
Max. output current 0.5 A (short-circuit-proof) per channel
Short circuit current < 2 A < 7 A
Breaking energy < 150 mJ/channel < 100 mJ/channel
Reverse voltage protection yes
Current consumption power contacts typ. 35 mA + load
Electrical isolation 500 V (K-bus/field potential)
Bit width in the process image 16 output bits
Configuration no address or configuration setting
Dimensions (W x H x D) approx. 15 mm x 100 mm x 70 mm (width aligned: 12 mm)
Weight approx. 70 g
Mounting [}23]
on 35mm mounting rail according to EN 60715
Permissible ambient temperature range during
operation
0°C ... +55°C
Permissible ambient temperature range during
storage
-25°C ... +85°C
Permissible relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Installation pos.
variable, see section "Installation positions" [}29] of
chapter "Mounting and wiring" [}23]
Protect. class IP20
Approvals
CE, ATEX [}31], cULus, GL
KL2872, KL2872-0010 - Introduction and technical data
KL28xx 17Version: 1.0.0
6 KL2872, KL2872-0010 - Introduction and
technical data
6.1 Introduction and pin assignment
Fig.5: KL2872
KL2872, KL2872-0010 - Introduction and technical data
KL28xx18 Version: 1.0.0
Fig.6: KL2872-0010
Bus Terminals, 16-channel digital output 24 V DC, 0.5 A, flat-ribbon cable
connection
The KL2872-00x0 digital output terminals offers a very compact design with its 16 channels. It is thus ideally
suited for multi-pin connector valve terminals. A 20-pin connector enables the secure connection of plug
connectors using insulation displacement contact, as is usual for ribbon cables and special round cables.
This significantly simplifies the wiring of many channels. State-of-the-art output drivers guarantee minimum
power dissipation. 16 LEDs display the logical signal states of the outputs.
KL2872, KL2872-0010 – LEDs
LED Color Meaning
OUTPUT 1- 16 green off No output signal
on - 24V
DC
output signal at the respective output (KL2872-0000)
- 0 V output signal at the respective output (KL2872-0010)
KL2872, KL2872-0010 – pin assignment
Terminal point Description
Name No.
+24 V 1 + 24 V DC
0V 2 0 V
KL2872, KL2872-0010 - Introduction and technical data
KL28xx 19Version: 1.0.0
Contact pin strip
Fig.7: Dimensions of the 20-pin contact strip of the terminal and the matching spring contact strip; for
connections see Contact assignment
6.2 Technical data
Technical data KL2872 KL2872-0010
Connection technology flat-ribbon cable
Number of Outputs 16
Rated load voltage 24 V DC (-15 %/+20 %)
Current consumpt. K-bus typ. 5 mA
Load type ohmic, inductive, lamp load
Max. output current 0.5 A (short-circuit-proof) per channel
Short circuit current < 2 A
Breaking energy < 150 mJ/channel
Reverse voltage protection yes
Current consumption power contacts typ. 60 mA from the supply (no power contacts)
Electrical isolation 500 V (K-bus/field potential)
Reference potential Ground (switching to +24 V
potential)
+24 V (switching to ground
potential)
Bit width in the process image 16 output bits
Configuration no address or configuration setting
Special features ideal for multi-pin connector valve terminals
Conductor connection
20-pin contact strip [}19]
Dimensions (W x H x D) approx. 15 mm x 100 mm x 70 mm (width aligned: 12 mm)
Weight approx. 55 g
Mounting [}23]
on 35mm mounting rail according to EN 60715
Permissible ambient temperature range during
operation
0°C ... +55°C
Permissible ambient temperature range during
storage
-25°C ... +85°C
Permissible relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Installation pos. variable
Protect. class IP20
Approvals
CE, ATEX [}31], cULus
KL2819 - Introduction and technical data
KL28xx20 Version: 1.0.0
7 KL2819 - Introduction and technical data
7.1 Introduction and pin assignment
Fig.8: KL2819
HD Bus Terminal, 16-channel digital output 24 V DC, 0.5 A, with diagnostics
The KL2819 Bus Terminal has 16 digital output channels for the switching of 24 V loads up to 0.5 A. The
integrated diagnostics can be evaluated by the controller and indicated by the LEDs. Overtemperature and
the lack of a voltage supply to the terminal are supplied as diagnostic information. Moreover, each of the
channels can signal e.g. a short circuit. The switching state and any error of the output are indicated by the
LED. Maintenance of the application is simplified by the diagnostic function. The power contacts are
connected through; reference ground of the outputs is the 0 V power contact. The outputs are electrically
isolated from the fieldbus side.
KL2819 – LEDs
LED Color Meaning
OUTPUT 1- 16 green off No output signal
on Output signal 24V
DIAGNOSE 1- 16 red on ERROR: Overcurrent / Overtemperature
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Beckhoff KL2889 Documentation

Brand
Beckhoff
Model
KL2889
Type
Documentation
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