Wacker Neuson RD7-RAW User manual

Type
User manual

This manual is also suitable for

0154645en 016 0110
0154645EN
Operator’s Manual
Roller
RD 7
Copyright
notice
© Copyright 2010 by Wacker Neuson Corporation.
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson Corporation
represents an infringement of valid copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their respective owners.
Manufacturer
Wacker Neuson Corporation
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Translated
instructions
This Operator’s Manual presents a translation of the original instructions. The original
language of this Operator’s Manual is American English.
RD 7 /... Table of Contents
wc_bo0154645en_014TOC.fm 3
Foreword 5
1. Safety Information 7
1.1 Operating Safety .................................................................................. 8
1.2 Operator Safety While Using Internal Combustion Engines ................. 9
1.3 Service Safety .................................................................................... 10
1.4 Label Locations .................................................................................. 11
1.5 Safety and Informational Labels ......................................................... 12
2. Operation 18
2.1 Controls and Service Locations .......................................................... 18
2.2 Before Starting ................................................................................... 20
2.3 Engine Throttle Control ...................................................................... 20
2.4 Starting the Machine (RD 7H, RD 7H-S) ............................................ 21
2.5 Starting the Machine (RD 7H-ES) ...................................................... 22
2.6 Cold Weather Starting (RD 7H, RD 7H-S) ......................................... 23
2.7 Engine Speed ..................................................................................... 24
2.8 Stopping the Machine ......................................................................... 24
2.9 Direction and Speed Control .............................................................. 25
2.10 Exciter ................................................................................................ 25
2.11 Back-Up Stop Pad .............................................................................. 26
2.12 Engine Crank ...................................................................................... 26
2.13 Parking Brake ..................................................................................... 27
2.14 Watering System ................................................................................ 27
2.15 Operation on Slopes ........................................................................... 28
2.16 Rollovers ............................................................................................ 28
Table of Contents RD 7 /...
wc_bo0154645en_014TOC.fm 4
3. Maintenance 29
3.1 Maintenance Schedule ........................................................................29
3.2 Checking Engine Oil ............................................................................30
3.3 Changing Engine Oil and Oil Filter ......................................................31
3.4 Fuel System ........................................................................................32
3.5 Engine Air Filter ...................................................................................34
3.6 Checking and Adjusting Valve Clearances .........................................35
3.7 Engine Cooling System .......................................................................36
3.8 Mechanical Oil Pressure Monitoring ....................................................37
3.9 Scraper Bars .......................................................................................38
3.10 Hydraulic Oil Requirements .................................................................39
3.11 Hydraulic Oil Level ..............................................................................40
3.12 Changing Hydraulic Fluid and Filter ....................................................41
3.13 Direction Lever Adjustment .................................................................42
3.14 Lifting ...................................................................................................44
3.15 Transporting ........................................................................................44
3.16 Pressure Washing the Machine ..........................................................45
3.17 Storing the Machine ............................................................................45
3.18 Hydraulic Schematic ............................................................................46
3.19 Hydraulic Schematic Components ......................................................47
3.20 Hydraulic Diagram ...............................................................................48
3.21 Hydraulic Diagram Components .........................................................49
3.22 RD 7H-ES Electrical Schematic ..........................................................50
3.23 RD 7H-ES Electrical Schematic Components .....................................51
3.24 General Troubleshooting .....................................................................52
4. Technical Data 53
4.1 Engine .................................................................................................53
4.2 Roller....................................................................................................54
4.3 Sound and Vibration Measurements ...................................................54
wc_tx000001gb.fm 5
CALIFORNIA
Proposition 65 Warning:
Engine exhaust, some of its constituents, and certain vehicle
components, contain or emit chemicals known to the State of
California to cause cancer and birth defects or other reproductive
harm.
Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker Neuson model. For your own safety and
protection from injury, carefully read, understand and observe the
safety instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker Neuson
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Neuson
Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Neuson Corporation
reserves the right to change any portion of this information without
notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2009 by Wacker Neuson Corporation.
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express written permission from Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker
Neuson Corporation represents an infringement of valid copyrights
and will be prosecuted. We expressly reserve the right to make
technical modifications, even without due notice, which aim at
improving our machines or their safety standards.
WARNING
wc_tx000001gb.fm 6
RD 7 /... Safety Information
wc_si000115gb.fm 7
1. Safety Information
This manual contains DANGER, WARNING, CAUTION, NOTICE, and
NOTE callouts which must be followed to reduce the possibility of
personal injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE: Used without the safety alert symbol, NOTICE indicates a
situation which, if not avoided, could result in property damage.
Note: Contains additional information important to a procedure.
DANGER
WARNING
CAUTION
Safety Information RD 7 /...
wc_si000115gb.fm 8
1.1 Operating Safety
Familiarity and proper training are required for the safe operation of the
machine. Machines operated improperly or by untrained personnel
can be hazardous. Read the operating instructions contained in this
manual and the engine manual, and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the machine before
being allowed to operate it.
1.1.1 Always operate the machine with all safety devices and guards in
place and in working order.
1.1.2 ALWAYS check that all controls are functioning properly immediately
after start-up! DO NOT operate the machine unless all controls operate
correctly.
1.1.3 ALWAYS remain aware of changing surface conditions and use extra
care when operating over uneven ground, on hills, or over soft or
coarse material. The machine could shift or slide unexpectedly.
1.1.4 ALWAYS remain aware of changing positions and the movement of
other equipment and personnel on the job site.
1.1.5 ALWAYS use caution when operating near the edges of pits, trenches
or platforms. Check to be sure that the ground surface is stable enough
to support the weight of the machine with the operator and that there
is no danger of the roller sliding, falling, or tipping.
1.1.6 ALWAYS position yourself safely when operating machine in reverse
or on hills. Leave enough space between yourself and the machine so
you will not be placed in a hazardous position should the machine slide
or tip.
1.1.7 ALWAYS operate the machine with both of your feet on the ground!
DO NOT stand, sit, or ride on machine while in operation.
1.1.8 ALWAYS remain aware of moving parts and keep hands, feet, and
loose clothing away from the moving parts of the machine.
1.1.9 NEVER operate the machine with the fuel cap loose or missing.
WARNING
RD 7 /... Safety Information
wc_si000115gb.fm 9
1.2 Operator Safety While Using Internal Combustion Engines
Internal combustion engines present special hazards during operation
and fueling. Read and follow the warning instructions in the engine
owner’s manual and the safety guidelines below. Failure to follow the
warnings and safety standards could result in severe injury or death.
1.2.1 Do not run the machine indoors or in an enclosed area such as a deep
trench unless adequate ventilation, through such items as exhaust
fans or hoses, is provided. Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell. Exposure to carbon
monoxide can cause loss of consciousness and CAN KILL YOU IN
MINUTES.
1.2.2 Do not smoke while operating the machine.
1.2.3 Do not smoke when refueling the engine.
1.2.4 Do not refuel a hot or running engine.
1.2.5 Do not refuel the engine near an open flame.
1.2.6 Do not spill fuel when refueling the engine.
1.2.7 Do not run the engine near open flames.
1.2.8 Refill the fuel tank in a well-ventilated area.
1.2.9 Replace the fuel tank cap after refueling.
1.2.10 Do not touch or lean against hot exhaust pipes.
1.2.11 DO NOT mix diesel fuel with any other fluids.
WARNING
Safety Information RD 7 /...
wc_si000115gb.fm 10
1.3 Service Safety
A poorly maintained machine can become a safety hazard! In order
for the machine to operate safely and properly over a long period of
time, periodic maintenance and occasional repairs are necessary.
1.3.1 Do not modify the machine without the express written approval of the
manufacturer.
1.3.2 DO NOT open hydraulic lines or loosen hydraulic connections while
the engine is running! Hydraulic fluid under pressure can penetrate the
skin, cause burns, blind, or create other potentially dangerous
hazards. Set all controls in neutral and turn engine off before loosening
the hydraulic lines.
1.3.3 ALWAYS check all external fasteners at regular intervals.
1.3.4 Keep the area around the muffler free of debris such as leaves, paper,
cartons, etc. A hot muffler could ignite the debris and start a fire.
1.3.5 Keep the machine clean and labels legible. Replace all missing and
hard-to-read labels. Labels provide important operating instructions
and warn of dangers and hazards.
1.3.6 ALWAYS replace the safety devices and guards after repairs and
maintenance.
1.3.7 ALWAYS turn the engine off before performing maintenance or making
repairs.
1.3.8 ALWAYS make sure slings, chains, hooks, ramps, jacks, and other
types of lifting devices are attached securely and have enough weight-
bearing capacity to lift or hold the machine safely. Always remain
aware of the location of other people in the area when lifting the
machine.
1.3.9 ALWAYS turn the engine off before servicing the machine. If the
engine has electric start, disconnect the negative terminal on the
battery before servicing the machine.
WARNING
RD 7 /... Safety Information
wc_si000115gb.fm 11
1.4 Label Locations
SR
E
P
O
L
M
H
G
M
B, F, U
A
S
C
T
J
K
D
L
Q
N
Safety Information RD 7 /...
wc_si000115gb.fm 12
1.5 Safety and Informational Labels
Wacker Neuson machines use international pictorial labels where
needed. These labels are described below:
Label Meaning
A DANGER!
Engines emit carbon monoxide; operate
only in well-ventilated area. Read the
Operator’s Manual.
No sparks, flames, or burning objects
near the machine. Shut off the engine
before refueling.
B WARNING!
Hot surface!
C WARNING!
Read and understand the supplied
Operator’s Manual before operating the
machine. Failure to do so increases the
risk of injury to yourself or others.
D WARNING!
To prevent hearing loss, wear hearing
protection when operating the machine.
E Guaranteed sound power level in dB(A).
F CAUTION!
Use only clean, filtered diesel fuel.
RD 7 /... Safety Information
wc_si000115gb.fm 13
G Operator’s Manual must be stored on
machine. A replacement Operator’s
Manual can be ordered through your
local Wacker Neuson distributor.
H Water control valve.
J Vibration control ON/OFF.
K No lift point.
(one of two)
L CAUTION
Lifting point.
M Tie-down point.
Label Meaning
E L M A N U A L D E O P E R A C I O N D E B E
S E R R E T E N I D O E N L A M A Q U I N A .
C O N T A C T E A S U D I S T R I B U I D O R
W A C K E R M A S C E R C A N O P
A R A
P E D I R U N E J E M P L A R
A D I C I O N A L .
L A N O T I C E D ' E M P L O I D O I T
E T R E M U N I E S U R L A M A C H I N E .
C O N T A C T E R L E D I S T R I
B U T E U R
W A C K E R L E P L U S P R O C H E
P O U R C O M M A N D E R U N
E X E M P L A I R E S U P P L E M E N T A I R E .
1 1 5 0 9 6
O P E R A T O R ' S M A N U A L M U S T B E
S T O R E D O N M A C H I N E .
R E P L A C E M E N T O P E R A T O R ' S
M A N U A L C A N B E O R D E R E D
T H R O U G H Y O U R
L O C A L W A C K E R
D I S T R I B U T O R .
D I E B E T R I E B S V O R S C H R I F T M U S S
A N D E R M A S C H I N E A U F B E W A H R T
W E R D E N . Z U R B E S T E L L U
N G V O N
E R S A T Z B Ü C H E R N W E N D E N S I E
S I C H B I T T E A N I H R E N
Ö R T L I C H E N W A C K E R H Ä N D L E R .
Safety Information RD 7 /...
wc_si000115gb.fm 14
N Engine oil drain.
O Hydraulic oil reservoir fill tube.
P Hydraulic oil drain.
Q Key switch, engine start:
Off
On
Start
R This machine may be covered by one or
more patents.
S A nameplate listing the model number,
item number, revision number, and
serial number is attached to each unit.
Please record the information found on
this plate so it will be available should
the nameplate become lost or dam-
aged. When ordering parts or request-
ing service information, you will always
be asked to specify the model number,
item number, revision number, and
serial number of the unit.
Label Meaning
RD 7 /... Safety Information
wc_si000115gb.fm 15
T
Check engine oil level.
Use SAE10W30.
Check the fuel level.
Engage parking brake.
Turn vibration off.
Pull engine throttle out.
Pull decompression lever up.
Insert crank handle.
Label Meaning
Safety Information RD 7 /...
wc_si000115gb.fm 16
Rotate crank handle counterclockwise
5X.
Remove crank handle.
Disengage parking brake.
U Low sulfur fuel or ultra low sulfur fuel
only.
Label Meaning
RD 7 /... Safety Information
wc_si000115gb.fm 17
Notes:
Operation RD 7 /...
wc_tx000294gb.fm 18
2. Operation
2.1 Controls and Service Locations
Ref. Description Ref. Description
1 Handle locking pin 15 Crank guide sleeve
2 Tie-down location 16 Fuel tank fill cap
3 Scraper bar (4 total) 17 Top cover
4 Water control valve 18 Hydraulic tank (under front cover)
5 Shock mount (4 total) 19 Hydraulic tank fill port (under top cover)
6 Parking brake 20 Hydraulic tank sightglass (through slots)
7 Back-up stop pad 21 Fuel tank
8 Forward/reverse control lever 22 Front cover
9 Exciter control lever 23 Lifting eye
10 Water tank fill cap 24 Operator’s Manual holder
11 Crank storage location 25 Water tank
12 Throttle control 26 Battery
13 Air cleaner indicator 27 Ignition switch
14 Oil dipstick 28 Alarm
RD 7 /... Operation
wc_tx000294gb.fm 19
Operation RD 7 /...
wc_tx000294gb.fm 20
2.2 Before Starting
Before starting the machine, check the following:
• Engine oil level
• Air cleaner maintenance indicator
• Fuel level
• Hydraulic fluid level
• Water tank level
2.3 Engine Throttle Control
See Graphic: wc_gr001338
The engine throttle control (c) is pulled out to start the engine. Press
in on the rubber button (c1) with your thumb while pulling the control
out. The control will stay at any position, and can be fine-tuned by
twisting the control in or out.
To stop the engine, push the throttle control all the way in by pressing
on the rubber button with the heel of your hand.
c
c1
a
b
d
wc_gr001338
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Wacker Neuson RD7-RAW User manual

Type
User manual
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