Wacker Neuson RS600 User manual

Brand: Wacker Neuson

Model: RS600

Type: User manual

Wacker Neuson RS600 is a walk-behind roller designed for soil compaction tasks. Powered by a reliable engine, it delivers efficient performance with a high compaction force. The machine is equipped with an exciter (vibration) control that allows for variable compaction intensity, making it suitable for a range of applications. The RS600's compact design and maneuverability enable easy operation in confined spaces.

Operator’s Manual

Walk-Behind Rollers

RS 600

5000406241 01 0113

notice

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the machine. Any

other type of reproduction is prohibited without express written permission from

Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by Wacker Neuson Corporation

represents an infringement of valid copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their respective owners.

Manufacturer

Wacker Neuson Manila Incorporated

Lot 2,Blk 1 Phase 3, PEZA Drive, First Cavite Industrial Estate, Brgy. Langkaan

Dasmariñas, Cavite, Philippines 4126

Tel: +63-(0)2-580-7136 Fax: +63-(0)2-580-7122

www.wackerneuson.com

Translated

instructions

This Operator’s Manual presents a translation of the original instructions. The original

language of this Operator’s Manual is American English.

RS 600 Table of Contents

wpm_bo5000406241_01TOC.fm 1

Foreword 3

1. Safety Information 4

1.1 Operating Safety .................................................................................. 5

1.2 Service Safety ...................................................................................... 7

1.3 Label Locations .................................................................................... 8

1.4 Safety Labels ........................................................................................ 9

2. Technical Data 12

2.1 Engine ................................................................................................ 12

2.2 Roller .................................................................................................. 13

2.3 Lubrication .......................................................................................... 13

2.4 Dimensions ......................................................................................... 14

3. Operation 15

3.1 Operation and Service Locations ....................................................... 15

3.2 Application .......................................................................................... 16

3.3 Recommended Fuel ........................................................................... 16

3.4 Before Starting ................................................................................... 16

3.5 To Start ............................................................................................... 17

3.6 To Stop ............................................................................................... 17

3.7 Direction and Speed Control .............................................................. 18

3.8 Exciter (Vibration) Control .................................................................. 18

3.9 Watering System ................................................................................ 19

3.10 Handle Adjustment ............................................................................. 20

3.11 Operation on Slopes ........................................................................... 21

3.12 Tip Overs ............................................................................................ 21

Table of Contents RS 600

wpm_bo5000406241_01TOC.fm 2

4. Maintenance 22

4.1 Periodic Maintenance Schedule ..........................................................22

4.2 Lubrication ...........................................................................................23

4.3 Storage ................................................................................................24

4.4 Engine Oil ............................................................................................24

4.5 Air Cleaner ..........................................................................................25

4.6 Spark Plug ...........................................................................................26

4.7 Sediment Cup ......................................................................................26

4.8 Carburetor ...........................................................................................27

4.9 Scraper Bars .......................................................................................28

4.10 Cleaning the Machine ..........................................................................28

4.11 Lifting the Machine ..............................................................................29

4.12 Transporting the Machine ....................................................................30

4.13 Troubleshooting ...................................................................................31

wc_tx000001gb.fm 3

CALIFORNIA

Proposition 65 Warning:

Engine exhaust, some of its constituents, and certain vehicle

components, contain or emit chemicals known to the State of

California to cause cancer and birth defects or other reproductive

harm.

Foreword

This manual provides information and procedures to safely operate

and maintain this Wacker Neuson model. For your own safety and

protection from injury, carefully read, understand and observe the

safety instructions described in this manual.

Keep this manual or a copy of it with the machine. If you lose this

manual or need an additional copy, please contact Wacker Neuson

Corporation. This machine is built with user safety in mind;

however, it can present hazards if improperly operated and

serviced. Follow operating instructions carefully! If you have

questions about operating or servicing this equipment, please

contact Wacker Neuson Corporation.

The information contained in this manual was based on machines

in production at the time of publication. Wacker Neuson

Corporation reserves the right to change any portion of this

information without notice.

All rights, especially copying and distribution rights, are reserved.

No part of this publication may be reproduced in any form or by any

means, electronic or mechanical, including photocopying, without

express written permission from Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by Wacker

Neuson Corporation represents an infringement of valid copyrights

and will be prosecuted. We expressly reserve the right to make

technical modifications, even without due notice, which aim at

improving our machines or their safety standards.

WARNING

RS 600 Safety Information

wpm_si000715gb.fm 4

1. Safety Information

This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which

must be followed to reduce the possibility of personal injury, damage to the equipment, or improper

service.

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

NOTICE: Used without the safety alert symbol, NOTICE indicates a

situation which, if not avoided, could result in property damage.

Note: Contains additional information important to a procedure.

DANGER

WARNING

CAUTION

Safety Information RS 600

wpm_si000715gb.fm 5

1.1 Operating Safety

Familiarity and proper training are required for the safe operation of the

machine. Machines operated improperly or by untrained personnel

can be hazardous. Read the operating instructions contained in this

manual and the engine manual, and familiarize yourself with the

location and proper use of all controls. Inexperienced operators should

receive instruction from someone familiar with the machine before

being allowed to operate it.

1.1.1 Never operate this machine in applications for which it is not intended.

1.1.2 Do not touch the engine or muffler while the engine is on or

immediately after it has been turned off. These areas get hot and may

cause burns.

1.1.3 Do not use accessories or attachments that are not recommended by

Wacker Neuson. Damage to equipment and injury to the user may

result.

1.1.4 Always wear protective clothing appropriate to the job site when

operating the machine.

1.1.5 ALWAYS remain aware of moving parts and keep hands, feet, and

loose clothing away from the moving parts of the machine.

1.1.6 Read, understand, and follow procedures in the Operator’s Manual

before attempting to operate the machine.

1.1.7 ALWAYS check that all controls are functioning properly immediately

after start-up! DO NOT operate machine unless all controls operate

correctly.

1.1.8 ALWAYS remain aware of changing positions and movement of other

equipment and personnel on the job site.

1.1.9 ALWAYS remain aware of changing surface conditions and use extra

care when operating over uneven ground, on hills, or over soft or

coarse material. The machine could shift or slide unexpectedly.

1.1.10 ALWAYS use caution when operating near the edges of pits, trenches

or platforms. Check to be sure ground surface is stable enough to

support the weight of the machine and operator and there is no danger

of the machine sliding, falling or tipping.

1.1.11 Always operate machine with all safety devices and guards in place

and in working order. Do not modify or defeat safety devices. Do not

operate machine if any safety devices or guards are missing or

inoperative.

1.1.12 Position yourself safely when operating machine in reverse or on hills.

Leave enough space between yourself and the machine so you will not

be placed in a hazardous position should the machine slide or tip.

WARNING

RS 600 Safety Information

wpm_si000715gb.fm 6

1.1.13 Operate the machine with both of your feet on the ground! Do not

stand, sit, or ride on machine while in operation.Operator Safety While

Using Internal Combustion Engines

Internal combustion engines present special hazards during operation

and fueling. Read and follow the warning instructions in the engine

owner’s manual and the safety guidelines below. Failure to follow the

warnings and safety standards could result in severe injury or death.

1.1.14 Do not smoke while operating the machine.

1.1.15 Do not smoke when refueling the engine.

1.1.16 Do not refuel a hot or running engine.

1.1.17 Do not refuel the engine near an open flame.

1.1.18 Do not run the engine near open flames.

1.1.19 Do not run the machine indoors or in an enclosed area such as a deep

trench unless adequate ventilation, through such items as exhaust

fans or hoses, is provided. Engine exhaust contains carbon monoxide.

This is a poison you cannot see or smell. Exposure to carbon

monoxide can cause loss of consciousness and CAN KILL YOU IN

MINUTES.

1.1.20 Refill the fuel tank in a well-ventilated area.

1.1.21 Replace the fuel tank cap after refueling.

1.1.22 ALWAYS check the fuel lines and the fuel tank for leaks and cracks

before starting the engine. Do not run the machine if fuel leaks are

present or the fuel lines are loose.

1.1.23 ALWAYS keep the area around a hot exhaust pipe free of debris to

reduce the chance of an accidental fire.

WARNING

Safety Information RS 600

wpm_si000715gb.fm 7

1.2 Service Safety

A poorly maintained machine can become a safety hazard! In order

for the machine to operate safely and properly over a long period of

time, periodic maintenance and occasional repairs are necessary.

1.2.1 Do not attempt to clean or service the machine while it is running.

Rotating parts can cause severe injury.

1.2.2 DO NOT remove air cleaner cover, paper element, or precleaner while

engine is running.

1.2.3 Do not use gasoline or other types of fuels or flammable solvents to

clean parts, especially in enclosed areas. Fumes from fuels and

solvents can become explosive.

1.2.4 Reinstall the safety devices and guards after repairs and maintenance.

1.2.5 Replace worn or damaged components with spare parts designed and

approved by Wacker Neuson.

1.2.6 Keep the machine clean and labels legible. Replace all missing and

hard-to-read labels. Labels provide important operating instructions

and warn of dangers and hazards.

1.2.7 Check all external fasteners at regular intervals.

1.2.8 ALWAYS make sure slings, chains, hooks, ramps, jacks, and other

types of lifting devices are attached securely and have enough weight-

bearing capacity to lift or hold the machine safely. Always remain

aware of the location of other people in the area when lifting the

machine.

1.2.9 Do not crank a flooded engine with the spark plug removed on

gasoline-powered engines. Fuel trapped in the cylinder will squirt out

the spark plug opening.

1.2.10 Do not test for spark on gasoline-powered engines if the engine is

flooded or the smell of gasoline is present. A stray spark could ignite

the fumes.

1.2.11 Keep the area around the muffler free of debris such as leaves, paper,

cartons, etc. A hot muffler could ignite the debris and start a fire.

1.2.12 Disconnect the spark plug on machines equipped with gasoline

engines, before servicing, to avoid accidental start-up.

WARNING

RS 600 Safety Information

wpm_si000715gb.fm 8

1.3 Label Locations

wpm_gr007604

Safety Information RS 600

wpm_si000715gb.fm 9

1.4 Safety Labels

Wacker Neuson machines use international pictorial labels where needed. These labels are

described below.

Label Meaning

Engines emit carbon monoxide; operate only in

well-ventilated area. Read the operator’s Man-

ual

No sparks, flames, or burning objects near the

machine. Shut off the engine before refueling.

WARNING!

Hot surface

CAUTION!

Read and understand the supplied Operator’s

Manual before operating this machine. Failure

to do so increases the risk of injury to yourself

and others.

NOTICE

Lifting point.

WARNING!

To prevent hearing loss, wear hearing protec-

tion when operating this machine.

RS 600 Safety Information

wpm_si000715gb.fm 10

Tie-down point

Water Tank

Vibration control ON/OFF.

Control Lever:

Forward and reverse motion controlled by red

levers.

Company label

Label-machine model

Label Meaning

Safety Information RS 600

wpm_si000715gb.fm 11

Company logo

A nameplate listing the model number, item number,

revision number, and serial number is attached to each

unit. Please record the information found on this

nameplate so it will be available should the nameplate

become lost or damaged. When ordering parts or

requesting service information, you will always be asked

to specify the model number, item number, revision

number, and serial number of the unit.

Throttle control lever:

Turtle = Idle or Slow

Rabbit = Full or Fast

Label Meaning

RS 600 Technical Data

wpm_td000545gb.fm 12

2. Technical Data

2.1 Engine

Engine Power Rating

Net power rating per SAE J1349. Actual power output may vary due to conditions of specific use.

RS 600

(0630136)

Engine

Engine Make Honda

Engine Model GX 160 UT1 SWX2

Max. rated power @ rated

speed

kW (Hp)

3.7 (5) @ 3600 rpm

Spark Plug NGK BPR 6ES

Electrode Gap

mm (in.)

0.7-0.8 (0.028–0.031)

Operating speed

rpm

3600

Air Cleaner

type

Dual element

Engine Lubrication

oil grade

SAE 10W30

SG or SF

Engine Oil Capacity

ml (oz.)

580 (20)

Fuel

type

Regular unleaded gasoline

Fuel Tank Capacity

l (qts.)

3.1 (3.3)

Valve Clearance (cold)

Inlet:

Outlet:

mm (in.)

0.15 (0.006)

0.20 (0.008)

Technical Data RS 600

wpm_td000545gb.fm 13

2.2 Roller

2.3 Lubrication

Item No. RS 600

(0630136)

Roller

Weight

kg (lbs.) 260 (573)

Forward speed (max.)

m (ft) / min. 42.67 (140)

Reverse speed (max.)

m (ft) / min. 42.67 (140)

Vibration frequency

Hz (vpm) 90 (5400)

Gradeability

% 20

Water tank capacity

l (gal) 18 (4.8)

Part No. RS 600

(0630136)

Lubrication

Hydrostatic transmission

SAE 10W30 Class SE

RS 600 Technical Data

wpm_td000545gb.fm 14

2.4 Dimensions

wpmgr007594

1364 mm (54 in)

656 mm (26 in)

1040 mm (41 in)

Operation RS 600

wpm_tx003116gb.fm 15

3. Operation

3.1 Operation and Service Locations

See Graphic: wpmgr007595

RS 600

Ref. Description Ref. Description

1 Handle locking pin 6 Forward/reverse control lever

2 Sprinkler tube 7 Exciter control

3 Water control valve 8 Water fill cap

4 Scraper bar 9 Fuel tank

5 Tie-down 10 Lifting eye

wpmgr007595

RS 600 Operation

wpm_tx003116gb.fm 16

3.2 Application

This machine is designed for compaction of sand, gravel, soil and

asphalt. The RS 600 has tight clearances, making it ideally suited for

small repairs and maintenance of roads, walks, bridges, and parking

lots. The high exciter forces ensure excellent compaction of cohesive-

type soils, as well as loose soils and gravel. The sprinkler system and

water control valve allow the roller to be used wet or dry.

3.3 Recommended Fuel

The engine requires regular grade unleaded gasoline. Use only fresh,

clean gasoline. Gasoline containing water or dirt will damage the fuel

system. Consult the engine owner’s manual for complete fuel

specifications.

3.4 Before Starting

3.4.1 Read and understand the safety and operating instructions at the

beginning of this manual.

3.4.2 Check:

• Oil level in the engine

• Fuel level

• Condition of the air cleaner

• Tightness of the external fasteners

• Condition of the fuel lines

Operation RS 600

wpm_tx003116gb.fm 17

3.5 To Start

See Graphic: wc_gr000014

3.5.1 Open fuel valve by moving lever to the right (a1).

Note: If engine is cold, move choke lever to close position (b1). If

engine is hot, set choke to open position (b2).

3.5.2 Turn engine switch to “ON” (e1).

3.5.3 Open throttle by moving it slightly to left (d1).

3.5.4 Pull starter rope (c).

Note: If the oil level in the engine is low, the engine will not start. If this

happens, add oil to engine. Some engines are equipped with an oil

alert light (f) that will come on while pulling the starter rope.

3.5.5 Open choke as engine warms (b2).

3.5.6 Open throttle fully to operate.

3.6 To Stop

See Graphic: wc_gr000014

3.6.1 Reduce engine RPM to idle by moving throttle completely to right (d2).

3.6.2 Turn engine switch to “OFF” (e2).

3.6.3 Close fuel valve by moving lever to the left (a2).

RS 600 Operation

wpm_tx003116gb.fm 18

3.7 Direction and Speed Control

See Graphic: wpmgr007596

Travel direction and speed is controlled by the travel lever. To move in

the forward direction, pull (toward the operator) on the right side (a) of

the travel lever. To move in the reverse direction, pull (toward the

operator) the left side (b) of the travel lever. The further toward the

operator the lever is pulled, the faster the machine will travel. When

neither side of the travel lever is pulled, the travel lever is spring-

centered to the stopped position.

Keep both hands on the guide handle while operating the machine.

The guide handle may pivot rapidly when the machine changes travel

direction. This sudden movement of the guide handle can cause injury

if the guide handle is not under control.

3.8 Exciter (Vibration) Control

See Graphic: wpmgr007596

The exciter provides the vibration and can be used in most applications

involving cohesive-type soils with heavy clay content, as well as loose

soils and gravel.

The vibration is controlled by the lever (c) on the guide handle. Moving

the lever forward turns the vibration ON and reverse to turn the

vibration OFF.

DO NOT run machine with the vibration on over hard surfaces like

concrete or compacted asphalt. The drum bearings can be damaged.

CAUTION

wpmgr007596

CAUTION

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Wacker Neuson RS600 User manual

Wacker Neuson RS600 User manual

Wacker Neuson RS600 User manual

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