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V-250

JJM V-250, V Series, V-125, V-253 Operating instructions

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VSeries
Acidic Condensate Wastewater and
Air Conditioning Non-Acidic
Wastewater Removal System
Models: V-125
V-250 / V-250 Combi
V-252 / V-253
Revised - June, 2018
Installation Operation & Maintenance
14 Coleman Ave. Westeld, MA 01085
413-527-1893
690 Island Way Unit 206, Clearwater, FL 33767
413-427-3373
jjmboilerworks.com
1
How much reside condensate will my equipment develop?
Hot water heaters / Boilers / Furnaces / Economizers
Multiple Boiler Common Flue drains: 33.3% of total BTU input of connected equipment.
Example: (3) Boilers @ 100,000 BTU Input would need a pH treatment kit rated @ 100,000
BTU for the stack drain and a flow rate of .725 to .798 depending on efficiency.
Consider the following when choosing a neutralizer for less maintenance during operation
of your heating equipment.
1. Your location in relation to weather (Very Cold, Cold, Moderately Cold)
2. System Design (Process, Radiate, Snow Melt, Heating, etc.)
3. Yearly Operating Hours
4. pH level out of heating equipment (3.2 to 4.0 is normal)
5. If pH out of the heating equipment is below 3.2 pH contact the factory for sizing.
6. Abnormally low pH out of the equipment condensate drain can be caused by the following:
A. Improper Combustion
B. Contaminated Combustion Air
C. High Sulfur Content in Gas Supply
D. pH below 2.0 is considered hazardous waste by EPA. Contact JJM Technical
Service at 413-427-3373 or 413-527-1893
JJM highly recommends operating your heating equipment for 24-48
hours prior to connecting a neutralizer so as to flush out dirt, grease, and
oils from connected piping and the heater. This is also the best time to check
the heater condensate pH level for sizing your neutralizer.
!
WARNING
JJM neutralizers are sized by BTU input to establish a ow rating.
Job site conditions will determine neutralizer design. See GPH chart below.
Equipment Efciency GPH Condensate
90% .725 / Per 100,000 BTU Input
91% .733 / Per 100,000 BTU Input
92% .741 / Per 100,000 BTU Input
93% .750 / Per 100,000 BTU Input
94% .758 / Per 100,000 BTU Input
95% .766 / Per 100,000 BTU Input
96% .774 / Per 100,000 BTU Input
97% .782 / Per 100,000 BTU Input
98% .790 / Per 100,000 BTU Input
99% .798 / Per 100,000 BTU Input
ALL JJM NEUTRALIZING PRODUCTS
Inspect frequently
Installer — Instruct the building owner to frequently inspect
the V Series cannister cartridge neutrazlier and all condensate
connections. e owner must notify a qualied technician if any
problems are noticed.
Recharge as required
Follow the requirements on page 2 for recharging or replacing
the V Series cartridge. Follow instructions at right.
Replacement parts
Contact JJM® Boiler Works, your local wholesaler or manufac-
turer’s representative for replacement parts and rell kit.
Maintenance
!
DANGER
Install all electrical wiring in accordance with the National
Electrical Code and local requirements.
Indicates a condition or hazard which will cause severe
personal injury, death or major property damage.
!
WARNING
Indicates a condition or hazard which may cause severe
personal injury, death or major property damage.
!
CAUTION
Indicates a condition or hazard which will or can cause
minor personal injury or property damage.
!
NOTICE
Indicates special attention is needed, but not directly related
to potential injury or property damage.
!
NOTICE
is unit when installed must be electrically grounded in
accordance with the requirements of the authority having
jurisdiction or , in the absence of such requirements, with
the current edition of the National Electrical Code, ANSI/
NFPA 70 and/or the Canadian Electrical Code, Part 1, CSA
C22.1, Electrical Code.
!
CAUTION
Label all wires prior to disconnection when servicing con-
trols. Wiring errors can cause improper and dangerous
operation. Verify proper operation aer servicing.
Model V-250 Combi
Electrical Rating: 115/1/60 Amps: 1.5A/Single Pump
ermally Protected
Indoor use only
Model: VCMA-20UL / Little Giant
Head: 8.6 PSI Max
Application:
e V Series canister neutralizer is best applied to wall mounted
condensing hot water heaters, boilers. e V-250 pump combi
model is best applied when a condensate pump is needed to
transfer the treated acidic condensate wastewater to a remote
drain location. All acidic condensate wastewater is gravity fed
from the appliance condensate outlet port to the V-250 inlet
port. e V-250 pump combi can also be used for non acid air
conditioning condensate removal. Simple pipe to either of the
spare inlet ports on the pump tank.
Vseries Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance
2
Read before proceeding
Failure to comply with these guidelines could
result in severe personal injury, death or
substantial property damage.
Canister and lines must be wet
Before operating a V-series neutralizer with a hot
water heater, boiler, furnace, or ue stack drain
ll the V-series canister and all “P” traps with
fresh tap water. NEVER operate with the canister
or “P”traps dry
Application restrictions
• Flue stack drains, condensing boilers, furnaces and hot
water heaters
• Flue pipe condensate drains
• DO NOT exhaust ue gases through the V Series canister,
is not rated for boiler or furnace ue gases. Operating
the V Series canister as exhaust vents can cause injury
or death from carbon monoxide.
• Gas traps must be installed between the boiler, vent drains,
hot water heaters and furnace condensate outlet and the
inlet of all V Series canisters.
• e V Series canister must be installed below sysem P-
traps, boiler, furnace, and breeching condensate drains.
Combined piping options
Flue pipe condensate drains
• Boiler/furnace condensate drain/hot water hearter and
ue condensate drain can be commonly piped to a V
Series canister. Also, the ue pipe must be terminated
so rain water cannot enter the ue pipe.
Recharge canisters regularly
• Canisters should be recharged when pH level moves
below 5.0. e pH should be checked regularly (at least
twice during the rst year of operation) to determine the
required recharging schedule.
!
DANGER
What is pH?
e pH measurement of a uid is an indicator of the acidity or
alkalinity. Neutral uids have pH of 7.0. Acid uids have pH below
7. And alkaline uids have pH above 7 (up to 14). e pH can be
easily measured using digital pocket pH probe
Condensate pH from condensing boilers and furnaces is typically
around 4. e condensate pH needs to be increased (made more
neutral) to prevent possible damage to cast iron soil pipe, ABS
pipe, septic tanks, plants, wastewater treatment plants and other
materials handling waste water.
V-series condensate neutralizing canisters
increase pH (reduce acidity).
V-series commercial re-side condensate treatment canisters are
designed to raise the pH level of the condensate discharged by
high-eciency boilers and warm air furnaces.
Each change of 1.0 in pH is a 10-times reduction (or increase) in
concentration. e pH of condensate is increased by approxi-
mately 1.0 to 4.0 higher aer passing through NB neutralizing
tanks.
Applying V-series neutralizing canisters
Condensate can be collected from ueways and boiler/furnace/
hot water heater condensate trap outlets. See WARNING section
at le for guidelines on application.
See the JJM sizing chart located on our website,
www.jjmboilerworks.com.
Discharge lines may be mounted overhead with the V-250 pump
combi model.
Follow the guidelines in this manual, the boiler/furnace manual
and all applicable local codes when installing, using and main-
taining V-series Condensate pH treatment canisters.
Installation sequence
1. e V Series must be wall mounted a minimum of 1.75” above
the oor level to be able to remove the canister when replacing the
inner cartridge.
2. e V-250 pump combi can be oor or wall mounted since it is a
factory packaged unit already maintaining the 1.75” for canister
removal.
3. All V-series units must be installed below the appliance condensate
outlet drain. is will allow for gravity ow into the neutralizer inlet
port, through the V-series canister and out the V-series outlet port.
Never use any pumps BEFORE the V-series inlet port. Use only PP
tubing, PVC Pipe, CPVC Pipe, or stainless steel pipe when connect-
ing any JJM neutralizing product.
4. Use PP tubing from the V-250 pump combi units pump outlet port
to the nearest house waste drain.
5. Always use a water trap between the appliance condensate outlet
port and the V Series inlet port.
6. NOTE: Always consult the local authority regarding any require-
ments concerning ue gas condensate handling codes.
7. Connect piping using today’s modern piping practices. See Figures
1,2,3, & 4 for JJM® piping.
Vseries Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance
Overview
3
Recharging procedure
To recharge any V-250 series product order part number 4003 for each neutralizer. Shut o all electrical power to all heating units. Remove the
outer canister by turning it counter-clockwise. Remove the inner pellet cartridge and clean out any debris le in the canister. Replace the inner
pellet cartridge with a new cartridge. Return the outer canister to the V-250 cap by twisting it on clock-wise. Return system to full operation
and check for any leaks.
Never pipe the outlet of a neutralizer directly to a pipe, outlet should be piped to an open drain or open
wastewater trap.
LEGEND
1. Flue Pipe
2. Trap
3. V-250 Inlet
4. V-250 Outlet
5. Drain Line
6. Drain
7. V-250 / V-125
8. Tee Vent Open To Atmosphere
BOILER
OR
HOT WATER
HEATER
Installation
Vseries Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance
4
Figure 1 Piping diagram for wall hung heater/V Series vertical
pH treatment canister to drain.
LEGEND
1. Flue Pipe
2. Trap
3. V-250 Inlet
4. V-250 Outlet
5. Drain Line
6. Drain
7. V-250 Combi
8. Tee Vent Open To Atmosphere
BOILER
OR
HOT WATER
HEATER
MODEL MBH GPH
V-250 250 1.90
V-125 125 .90
Figure 2 Piping diagram for wall hung heater/V-Series vertical pH treatment canister with receiver pump.
Figure 4 Piping diagram for wall hung heater / V-253 vertical pH treatment canisters.
Figure 3 Piping diagram for wall hung heater / V-252 vertical pH treatment canisters.
Vseries Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance
Installation
5
LEGEND
1. Flue Pipe
2. Trap
3. V-252 Inlet
4. V-252 Outlet
5. Drain Line
6. Drain
7. V-252
8. Tee Vent Open To Atmosphere
BOILER
OR
HOT WATER
HEATER
B2
B1
MODEL MBH GPH
V-252 500 3.80
MODEL MBH GPH
V-253 750 5.70
LEGEND
1. Flue Pipe
2. Flue Drain
3. V-253 Inlet
4. V-253 Outlet
5. Drain Line
6. Drain
7. Traps
8. V-253
9. Common Drain
10. Tee Vent Open To Atmosphere
B2
B1
B3
Vseries Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance
Installation
6
Figure 5 Exploded View of V-125
RATING: 125 MBH
V-125 CANISTER
rev. 12/19/17
4.5”
9.375”
6.75”
INLET/OUTLET PORT 1/2” NPT
RATING: 125 MBH
7
Bracket
4.5" x 2.5" x 3"deep
1
3
5
2
Sump Pump
7
8
9
1011
12
13
Wiring Harness
115vac / 6ft.
Bracket Screws
4x, 8-18 x 1"
4
6
SGNA
06/21/16----
V-250 Pump Combination Unit Parts
JJM BOILER WORKS INC.
Figure 7 Exploded view of V-250 pump combi
Figure 6 Exploded View of V-250
4
1
2
"
2
1
2
"
Bracket
4.5" x 2.5" x 3"deep
1
3
4
5
2
Bracket Screws
4x, 8-18 x 1"
4
Bracket Screws
4x, 8-18 x 1"
D:\6_praca\firmy\YourSpreadsheets\_ icons and history\YS logo.jpg
SGNA
06/13/16----V250 part numbers
V-250 Part Numbers
JJM BOILER WORKS INC.
DETAIL PART PART NUMBER
1 Bracket 4001
2 10” Outer Canister with gasket 4002
3 Inner Cartridge with pH Power Pellets® 4003
4 4x; 8-18 x 1” bracket screws 4004
5 Canister Cover with inlet and outlet ports 4005
JJM Boiler Works, Inc.
V-250 Part Numbers
Vseries Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance
Installation
V250 Pump Combination
Unit Dimensions
4
1
2
"
1
1
4
"
3
4
"
3
4
"
3
5
8
"
9
1
4
"
1'-6"
1'-4
1
2
"
1
2
"
3
1
2
"
4
3
4
"
1
1
2
"
3
1
2
"
2"
Sump Pump
9
5
8
"
6
1
2
"
FRONT VIEW
SIDE VIEW
Sump Pump
V250
V250
D:\6_praca\firmy\YourSpreadsheets\_ icons and history\YS logo.jpg
SGNA
06/21/16----
V-250 Pump Combination Unit Dimensions
JJM BOILER WORKS INC.
Figure 9 V-250 pump combi dimensions
Figure 8 V-250 dimensions
V-250 CANISTER
rev. 07/13/2017
8
Vseries Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance
Figure 11 V-253 dimensions
Installation
Vseries Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance
+
+
+
+
+
+
+
+
+
+
+
+
17.375”
6.5”
17.375”
14.5”
14.5”
6.5”
+
+
+
+
+
+
+
+
+
+
+
+
17.375”
6.5”
17.375”
14.5”
14.5”
6.5”
Figure 10 V-252 dimensions
+
+
+
+
+
+
+
+
10.75”
6.5”
10.75”
14.5”
14.5”
6.5”
9
Install all electrical wiring in accordance with the National Electrical Code and local requirements.
!
NOTICE
is unit when installed must be electrically grounded in accordance with the requirements of the authority having juris-
diction or , in the absence of such requirements, with the current edition of the National Electrical Code, ANSI/NFPA 70
and/or the Canadian Electrical Code, Part 1, CSA C22.1, Electrical Code.
Figure 12 V-125, V-250, V-252 & V-253 / Wall Mounting
1/2” x 4” Single Stud Wall Mount 1/2” x 4” Double Stud Wall Mount
Mount at least 1 3/4” above oor
STUD STUD STUD
FLOOR
Installation
Vseries Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance
10
Revised - June, 2018
14 Coleman Ave. Westeld, MA 01085
413-527-1893
690 Island Way Unit 206, Clearwater, FL 33767
413-427-3373
jjmboilerworks.com
Installation
Vseries Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance
Maintenance Procedures
Getting the most out of your JJM
®
Neutralizer
Acidic wastewater neutralizers like all ltering devices need both maintenance and replacing. e average pH level of acidic waste-
water produced by today’s condensing boilers, hot water heaters, furnaces, ue stack drains, and stack economizers is 3.2pH. When
using a passive Inline Tube, Tank, or Canister the range of pH modication will fall in between 5.0 and 9.5 pH.
When the pH falls below 5.0 at the outlet port of any neutralizer the active ingredient must be replaced. Media replacement schedule
will depend on several factors including Operating Hours, Eciency, System Design, and Neutralizer Piping Scheme. e active
ingredient in the case of JJM® products is Magnesium Hydroxide Pellets. e trade name is pH Power Pellets®.
Before changing the pellets when the pH level falls below 5.0 you can get the most out of your neutralizer by rst agitating the pellets.
In the case of an inline tube products try lightly tapping the outer sides of the tube with a rubber mallet several times and then check
the pH level once again at the outlet port. You may nd that your pH level has risen back into the 5.0 to 9.5pH range.
When your neutralizer is a tank product with loose pellets you can simply use a wooded dowel to stir the pellets and again use
fresh tap water to ush out the tank.
If your neutralizer pellets are incased in a porous pellet bag there are three methods to agitating the pellets:
1. Remove the pellet bag or bags from the tank and using your hands move the pellets around inside the bags.
2. Using a ve gallon bucket lled with fresh tap water, use step one with the bag under water.
3. Using a fresh water hose slowly pour fresh water over both sides of the pellet bag and also use method one.
If the pH level is has not risen back into the safe range of 5.0 to 9.5 pH the pellets must be replaced.
If you have our Model V-250 or V-250 Combi vertical canisters try the following method:
1. Twist o the outer canister to get access to the inner pellet cartridge and over a ve gallon pail shake the Cartridge several times
to agitate the pellets.
2. Again using a ve gallon pail lled with fresh tap water let the cartridge soak for ve minutes under water and then drain and hand
shake the cartridge to agitate the pellets. Also clean out any sediment which may be held within the outer canister.
DURING ALL OF THE ABOVE PROCEDURES THE FOLLOWING SAFETY ITEMS MUST BE USED:
1. WEAR SAFETY GLASSES
2. WEAR RUBBER OR LATEX PROTECTIVE GLOVES
3. SHUT OFF ALL ELECTRICAL POWER TO THE HEATING UNIT OR UNITS BEFORE SERVICING YOUR
NEUTRALIZERS.
e pellets are Non-Hazardous and can be disposed of in your normal refuge.
MSDS sheets can be found online at www.jjmboilerworks.com.
Any questions can be directed to JJM Boiler Works, Inc. at
413-527-1893 or at www.jjmboilerworks.com
George Carney, President, JJM Boiler Works, Inc.
/