Part 1: Installing the Compressorand Oil Cooler
1.1 Preparing for installation
1. Disconnect the battery.
2. Remove the air intake tube, air filter and resonator box.
3. Remove the skid pan.
4. Drain the coolant from the cooling system and remove the OEM radiator hoses.
5. Remove the upper radiator fan shroud.
6. Remove the cooling fan.
7. Remove the lower radiator fan shroud.
8. Remove the OEM fan belt.
9. Disconnect the alternator wiring and remove the alternator.
10. Mark the position of the power steering pump pulley in relation to the pump shaft so that
you can install it back into the original position. Remove the power steering pump pulley
with the recommended puller.
11. Remove the OEM air conditioning belt.
12. Remove the three (3) OEM hex head cap screws retaining the power steering pump to the
bracket and the 10mm hex head cap screw from the cylinder block support bracket.
Discard the bracket.
13. Remove the bracket holding the large, red battery cable splitter box from the alternator and
power steering pump bracket.
14. Remove the OEM aluminum alternator and power steering pump mounting bracket.
15. Remove the OEM back idler from the bracket.
16. Remove the plastic cover from the intake manifold.
17. Remove the OEM crankshaft pulley using the recommended puller.
18. Clean all dirt an debris from the driver’s side of the engine in preparation for mounting the
VR7000 bracket. Figure 1.1 shows the engine prepared for installation, indicating the five
(5) mounting locations on the cylinder head, the single lower block mounting location (1)
and the battery cable splitter box.
DOCUMENT 19340