Ferno 082-2012 User manual

Brand: Ferno

Model: 082-2012

Type: User manual

1.1 Description

This kit (Figure 1) includes two 12 Volt DC, sealed lead-acid bat-

teries to replace the batteries in the POWERFlexx

Cot POWER-

Pac. There are also two strips of hook-and-loop fastening material

to replace the strips in the POWERPac case if needed.

The person replacing the batteries should have a working

knowledge of basic electrical connections. If you do not feel

comfortable making the connections, contact Ferno Customer

Relations, EMSAR or your Ferno distributor (page 13).

Parts Kit 082-2012

Replacement Batteries for

POWERFlexx

Cot

WARNING

ELECTRIC SHOCK HAZARD.

This equipment to be serviced

by trained personnel only.

Figure 1 - Kit Components (not shown to scale)

Installation

Instructions

234-3388-01

Hooked

Fastening

Strip (2)

Battery

(2)

1.2 Parts Supplied

2 ea ....................................Batteries (1 ea. labeled #1 and #2)

2 ea ...................................................... Hooked fastening strip

1.3 Tools Required

1 ea ......................................................#1 Phillips screwdriver

1 ea .............. 11/32˝ Wrench, nut driver, or socket and ratchet

4 ea ............................ 1˝ wide x 3˝ long Threaded Tape Strips

Read and follow instructions on safety labels.

SAFETY LABELS

1.6 Safety Information

Notices with the signal word “Important” emphasize important

usage or maintenance information.

Notices with the signal word “WARNING” indicate a poten-

tially hazardous situation which, if not avoided, could result

in injury or death.

SAFETY NOTICES

Important

1.4 Hook-and-Loop Fastener Notes

The hook-and-loop fasteners that secure the batteries in the

POWERPac are composed of two strips.

The hooked (rough textured) strips are afxed to the bottom of

the POWERPac case. They may need to be replaced with the

hooked strips provided in this kit.

The looped (fuzzy textured) strips are on the batteries, applied

at the factory.

1.5 Recycling the Batteries

The batteries inside the POWERPac contain lead, which must

be disposed of properly through recycling.

U.S.A.

Recycling in the United States of America is regulated by the

Environmental Protection Agency (EPA). Contact your state

EPA for recycling information in your area.

WEEE DIRECTIVE (E.U.)

European Union directive 2002/96/EC Waste Electrical and

Electronic Equipment (WEEE) limits the disposal of electrical

and electronic equipment in landlls. Contact the government

in the country in which you reside for recycling information.

WEEE Directive:

Dispose of Properly

(Lead-acid batteries)

The safety label shown below is

afxed to each battery.

Accessory Kit 082-2012

1.7 Identify the POWERPac Version

The procedure for installing replacement batteries in your

POWERPac will differ depending on which version POWER-

Pac you have.

If you have a Version 3 POWERPac (Figure 2), follow instruc-

tions on pages 3 through 8 to replace your batteries. The Version

3 POWERPac is the only POWERPac with the battery charging

light, test light and test button on top (as shown in Figure 2) and

two control cable ports.

If you have a Version 1 or 2 POWERPac (Figure 3), follow in-

structions on pages 9 through 12 to replace your batteries.

Figure 2 - POWERPac Version 3

Figure 3 - POWERPac Versions 1 and 2

Note: V1 POWERPac

does not have Ferno label

Charging light, test

light and test button on

V3 POWERPac ONLY.

Section 2 - Version 3 POWERPac Battery Replacement

2.1 Version 3 POWERPac Guidelines

GENERAL GUIDELINES FOR WORKING INSIDE

THE VERSION 3 POWERPAC

Before working inside the POWERPac, take precautions •

to eliminate static electricity from your body and the work

area. Static electricity can damage electronic parts.

Do not set screws, nuts, tools, etc. inside the POWERPac •

case while you are servicing it. Loose items can cause an

electrical short, damaging the POWERPac or may interfere

with electrical connections and make noise while moving

the cot.

Remove jewelry (rings, watches, bracelets, etc.) before •

working inside the POWERPac. Jewelry can cause an

electrical short, damaging the POWERPac.

When plugging in a wiring connector, always push the •

connector straight onto the terminal. Verify that the

connector/plug is tight.

When working with wires and connectors, NEVER pull on •

the wires. Pull only on the terminal connectors to unplug

the wires.

Instructions in this section are for replacing the batteries inside a Version 3 POWERPac. If you have a Version 1 or 2 POWERPac,

see Section 3, pages 9-12, to replace your batteries.

When performing repairs on the POWERPac that require contact with the PC Board, always use antistatic equipment. The PC

board can be damaged by static electricity.

Important

The PC Board can be damaged by static electric-

ity. Take precautions and use antistatic equipment

when working on the PC Board.

WARNING

ELECTRIC SHOCK HAZARD.

This equipment to be serviced

by trained personnel only.

WARNING

Short-circuiting a battery can cause injury and

battery damage. Do not allow any wire or tool

to connect the positive and negative terminals

on a battery. This could damage the battery or

cause a spark.

Accessory Kit 082-2012

Important

The batteries inside the POWERPac contain lead,

which must be disposed of properly through recy-

cling. See Recycle the Batteries, page 1.

WARNING

Improperly disconnecting

or reconnecting wires can

lead to electric shock injury

or damage to the PC Board.

Disconnect and reconnect

wires only as instructed in this

manual.

Accessory Kit 082-2012

2.2 Open the V3 POWERPac

Turn the cot power switch OFF.1.

Disconnect the Control Cable and Actuator Cable from 2.

the POWERPac. If you have the Integrated Charging

System or Breakaway Charging System (ICS

or BCS),

also disconnect the charging cable from the charging port

on top of the POWERPac.

Raise the cot backrest about halfway and remove the 3.

POWERPac from the cot (Figure 4).

BEFORE OPENING THE POWERPAC: Wires are con-

nected from the upper housing to the PC board in the lower

housing. After completing step 4, CAREFULLY turn the upper

housing over to either side and set it next to the lower housing

without disturbing the wire connections and PC board.

Open the POWERPac using a #1 Phillips screwdriver and 4.

11/32˝ wrench to remove the 12 screws and nuts.

If you wish to separate the upper and lower housings, 5.

remove the wires listed below from the PC board (see

Figure 5 for wire locations). To remove a wire, squeeze

the latch and pull gently.

Disconnect the status wire (4-pin) from the PC board.•

Disconnect the charger wire (2-pin) from the PC board.•

Disconnect the test wire (6-pin) from the PC board.•

Figure 4 - Removing the POWERPac

WARNING

ELECTRIC SHOCK HAZARD.

This equipment to be serviced

by trained personnel only.

Important

Three wires are connected from the upper housing of

the POWERPac to the PC board. When opening the

POWERPac, carefully turn the upper housing over

to avoid damaging those wires or the PC board.

Figure 5 - PC Board Connections (Upper Housing Wires)

(Note: Wires Removed For Clarity)

TEST

WIRE

(6-PIN)

CHARGER WIRE (2-PIN)

STAT US

WIRE

(4-PIN)

2.3 Remove the Batteries

Refer to wiring drawing in Figure 5 (page 4), in Figure

6 at right and in Table 1.

Note: If wires are taped to the batteries, remove and

discard tape while removing the batteries.

Disconnect the black Batt - (negative) wire (run-1.

ning from the PC board) from the battery 2 nega-

tive terminal (black tab).

Disconnect the fuse holder’s negative wire from 2.

the battery 1 negative terminal (black tab).

The batteries are held in place by hook-and-3.

loop fastening strips. Carefully lift battery #2 to

separate it from the hooked fastening strip in the

POWERPac housing.

Disconnect the fuse holder’s positive wire from the 4.

battery 2 positive terminal (red tab). Retain the fuse

holder wire for reassembly.

Disconnect the red Batt + (positive) wire (running 5.

from the PC board) from the battery 1 positive

terminal (red tab).

Remove battery 1 from the POWERPac.6.

Note: Dispose of the old batteries according to local

laws and regulations regarding recycling or disposal

of used batteries. See Recycle the Batteries, page 1.

Figure 6 - PC Board and Batteries

Batt

WARNING

Short-circuiting a battery can cause injury and

battery damage. Do not allow any wire or tool

to connect the positive and negative terminals

on a battery. This could damage the battery or

cause a spark.

2.4 Replace the Hooked

Fastening Strips (If Needed)

Verify that each new battery has a looped fastening strip at-

tached, and that the case has two hooked strips attached.

1. Inspect the hooked strips in the case. If they are clean,

undamaged, and held the old batteries in place securely,

skip the rest of this section. If the strips appear to be

unsuitable in any way, go to step 2.

Note: Mark the locations of the old strips. It is important to

attach the replacement strips at these locations to ensure good

contact with the looped strips on the batteries.

2. As needed, remove one or both of the old fastening strips

from the case.

3. If needed, dab a small amount of alcohol onto a cloth (or

use a disposable towelette or cleaning wipe) to clean the

area where the old strips were attached. Do not use water

and do not pour any liquid into the POWERPac. Do

NOT get PC Board wet. Dry the area thoroughly before

attaching the new fastening strips.

4. Remove the paper backing from the new hooked strip(s)

and press the strip(s) rmly to the lower housing for three

to ve seconds for good adhesion.

Important

Water or any other liquid in the POWERPac can

damage the electrical components. Only use a

moist cloth or sponge to clean the case. DO NOT

clean electrical components.

TABLE 1 - IDENTIFYING WIRES TO BATTERY TERMINALS

BATTERY AND TERMINAL CONNECTING WIRE

Battery 2 - (Negative) Black Wire (from PC board)

Battery 2 + (Positive) Fuse Holder Positive Wire

Battery 1 + (Positive) Red Wire (from PC board)

Battery 1 - (Negative) Fuse Holder Negative Wire

Accessory Kit 082-2012

Important

The batteries inside the POWERPac contain lead,

which must be disposed of properly through recy-

cling. See Recycle the Batteries, page 1.

Accessory Kit 082-2012

USE 3 TAPE TO

SECURE WIRE

TO BATTERY

USE 3 TAPE TO SECURE WIRE

TO BATTERY 2 (NOT SHOWN)

2.5 Install the Batteries

Figure 7 - Positive Harness to Battery 1

Figure 9 - Negative Harness to Battery 2

Figure 8 - Fuse Holder Assembly to Battery 1

WARNING

Improperly disconnecting or

reconnecting wires can lead to

electric-shock injury or damage

to the PC Board. Disconnect

and reconnect wires only as

instructed in this manual.

Refer to Figure 10, page 7, for battery

positioning and wire orientation inside

POWERPac.

Note: Use tape to secure the wires to the bat-

teries (as shown in Figures 7-9). Place the

tape in a location where the wire can sit at

against the battery.

Also, when taping the fuse holder wire to the

bottom of battery 2 (referenced, but not shown

in Figure 8), do NOT tape over the loop fas-

tener on the bottom of battery 2.

All connectors and ring terminals MUST be

connected to the PC board screw terminals

before the female terminals are connected to

the battery tabs.

Set the new batteries in the lower housing with

tabs facing up. Orient Battery 1 with tabs closer

to PC Board side of housing, and Battery 2 with

tabs closer to Actuator Port side of housing.

Connect the red Batt + (positive) wire 1.

(running from the PC board) to the battery

1 positive terminal (red tab) (Figure 7).

Use 3˝ tape to secure wire to battery 1.

Attach battery 1 securely to the lower 2.

housing with the hook-and-loop fastener.

Orient the battery as shown in Figure 10,

page 7 with the terminals near the PC

board end of the bottom housing.

Connect the fuse holder’s positive wire to 3.

the battery 2 positive terminal (red tab).

Use 3˝ tape to secure wire to battery 2,

careful not to tape over loop fastener on

bottom of battery.

Attach battery 2 securely to the housing 4.

with the hook-and-loop fastener. Orient

the battery as shown in Figure 10, page 7

with the terminals near the actuator port

end of the bottom housing.

Connect the fuse holder negative wire to 5.

the battery 1 negative terminal (black tab)

(Figure 8). Use 3˝ tape to secure wire to

battery 1.

Connect the black Batt - (Negative) wire 6.

(running from the PC board) to the battery

2 negative terminal (black tab) (Figure 9).

Use 3˝ tape to secure wire to battery 2.

USE 3 TAPE TO SECURE WIRE TO BATTERY

USE 3 TAPE TO

SECURE WIRE

TO BATTERY

Figure 10 - Installing Batteries

2.6 Close the POWERPac

If disconnected, reconnect test wire (6-pin) to the PC board 1.

(Figure 11).

If disconnected, reconnect charger wire (2-pin) to the PC 2.

board (Figure 11).

If disconnected, reconnect status wire (4-pin) to the PC 3.

board (Figure 11).

Push the Battery Test button on top of the POWERPac. 4.

See Test the Batteries on page 8. If the battery test light is

green or yellow, continue to step 5.

If the battery test light is red or there is no light, inspect

the wire connections from the batteries to the PC board.

If all wire connections appear to be good, the fuse may be

blown (see POWERPac Users Manual for fuse replace-

ment instructions). For assistance, contact Ferno Customer

Service, EMSAR or your Ferno distributor (page 13).

Gather all harnesses from the upper housing and coil to-5.

gether above the PC board as the upper housing is placed

onto the lower housing. Ensure no wire or connector is

trapped between the housings, gasket or batteries.

Align the 12 screw holes in the upper and lower housings 6.

of the POWERPac.

Note: Assemble the housing with the screws at the top of the

upper housing and the nuts under the lower housing.

Close the POWERPac using a #1 Phillips screwdriver 7.

and 11/32˝ wrench to insert the 12 screws and nuts into

the case.

Figure 11 - PC Board Connections

(Upper Housing Wires)

(Note: Wires Removed For Clarity)

TEST

WIRE

(6-PIN)

CHARGER WIRE (2-PIN)

STATUS

WIRE

(4-PIN)

Batt

Accessory Kit 082-2012

TAB END

TERMINALS

BATTERY 1

TAB END

TERMINALS

BATTERY 2

NOTE: ONCE WIRES ARE ATTACHED, BATTERIES ARE ORIENTED

WITH THE TABS FACING THE CENTER OF THE HOUSING

Accessory Kit 082-2012

2.7 Test the Batteries

After installing the batteries, you can verify the installation by

checking the two lights on top of the Version 3 POWERPac.

POWERPAC BATTERY CONDITION LIGHT

The indicator light (Figure 12) is ON only after the Battery

Condition Test button is pressed. The light remains ON for ap-

proximately 5 seconds.

• GREEN: The batteries have a good level of charge.

• YELLOW: The batteries are functioning properly, but

have a mid-to-low charge. Recharge the POWERPac

when possible.

• RED OR NO LIGHT: There is a problem inside the

POWERPac. Service is required. Recheck connections

inside the POWERPac. If connections appear to be good,

the fuse may be blown. See POWERPac Users Manual or

contact Ferno Customer Service, EMSAR or your Ferno

distributor (page 13).

POWERPAC BATTERY CHARGING LIGHT

The charging light (Figure 13) is ON only when the battery is

receiving charge. Connect the charger to a powered outlet and

to the POWERPac.

• FLASHING: The batteries are charging.

• STEADY: The batteries are charged.

• NO LIGHT: Charger is not supplying power to the

POWERPac. Visually inspect inside of POWERPac for

broken or disconnected wires. Make certain charger is

connected to AC power and operating properly.

Figure 12 - Battery Condition Light

Condition Light

2.8 Verify the Installation

1. Make sure power is OFF.

2. Put the POWERPac in place beneath the backrest and at-

tach the Control and Actuator cables to the POWERPac.

Also attach the charging cable if using the ICS

or BCS.

3. Turn the cot power switch ON. Conrm that the green

light in the power switch is lit. Before continuing with

verication:

Make sure the cot is not in sleep mode. If cot is asleep, •

press a touch pad to awaken cot.

4. Press the green RAISE/UNLOAD touch pad and conrm

that the cot moves up when the touch pad is pressed.

5. Press the blue LOWER/LOAD touch pad and conrm that

the cot moves down when the touch pad is pressed.

6. Turn the cot power switch OFF. Again press each touch

pad and conrm that the cot does not move when the

power is off.

7. If the cot operates properly, return it to service.

If the cot does not operate properly, open the POWERPac

and check all wiring connections from the batteries to the PC

board. Then, re-test the cot, following Steps 1-6 above.

If the cot still does not function properly, contact Ferno

Customer Relations, EMSAR or your Ferno distributor

for service (page 13).

Figure 13 - Battery Charging Light

Charging Light

2.9 POWERPac Maintenance Record

After replacing the batteries, note the service performed on the

label provided for that purpose located inside the POWERPac

upper housing. Record the service as shown below.

5/1/08

ABC

M000123

9/1/08 DEF

RMA 0000000

Section 3 - Version 1 or 2 POWERPac Battery Replacement

Instructions in this section are for replacing the batteries inside a Version 1 or 2 POWERPac. If you have a Version 3 POWERPac,

see Section 2, pages 3-8, to replace your batteries.

3.2 Assembly Notes

• [24 +] attaches to the positive terminal of Battery #1

• [24 -] attaches to the negative terminal of Battery #2

• [Jumper] attaches to the negative terminal of Battery #1

and the positive terminal of Battery #2

3.1 General Guidelines

GENERAL GUIDELINES FOR WORKING INSIDE

THE VERSION 1 OR 2 POWERPAC

Before working inside the POWERPac, take precautions •

to eliminate static electricity from your body and the work

area. Static electricity can damage electronic parts.

Do not set screws, nuts, tools, etc. inside the POWERPac •

case while you are servicing it. Loose items can cause an

electrical short, damaging the POWERPac or may interfere

with electrical connections and make noise while moving

the cot.

Remove jewelry (rings, watches, bracelets, etc.) before •

working inside the POWERPac. Jewelry can cause an

electrical short, damaging the POWERPac.

When plugging in a wiring connector, always push the •

connector straight onto the terminal. Verify that the

connector/plug is tight.

When working with wires and connectors, NEVER pull on •

the wires. Pull only on the terminal connectors to unplug

the wires.

Important

Electronic components inside the POWERPac can

be damaged by static electricity. Take precautions

and use antistatic equipment when working inside

the POWERPac.

WARNING

ELECTRIC SHOCK HAZARD.

This equipment to be serviced

by trained personnel only.

WARNING

Short-circuiting a battery can cause injury and

battery damage. Do not allow any wire or tool

to connect both positive and negative terminals

on a battery. This could damage the battery or

cause a spark.

Accessory Kit 082-2012

Important

The batteries inside the POWERPac contain lead,

which must be disposed of properly through recy-

cling. See Recycle the Batteries, page 1.

WARNING

Improperly disconnecting

or reconnecting wires can

lead to electric shock injury

or damage to the PC Board.

Disconnect and reconnect

wires only as instructed in this

manual.

Accessory Kit 082-2012

3.4 Remove the Old Batteries

1. Orient the POWERPac with the relays nearest you, as

shown in Figure 15.

In this orientation, battery #2 will be in the upper left-

hand corner of the case.

2. Remove the black wire [24 -] from the negative (black)

terminal on battery #2.

3. Remove the black wire [jumper] from the negative (black)

terminal on battery #1.

4. The batteries are held in place by hook-and-loop fasten-

ing strips. Carefully lift battery #2 to separate it from

the hooked fastening strip in the POWERPac housing.

Then, rotate the battery upright and remove the black

wire [jumper] from the positive (red) terminal. Do not

allow the black wire [jumper] to touch the negative

(black) terminal on battery #2.

5. Set battery #2 aside for disposal.

6. Remove the black or red wire [24 +] from battery #1 (Red

Tab).

7. Remove battery #1 from the POWERPac and set it aside

for disposal.

Note: Dispose of the old batteries according to local laws and

regulations regarding recycling or disposal of used batteries.

See Recycle the Batteries, page 1 for details.

Figure 15 - Battery Alignment

WARNING

Short-circuiting a battery can cause injury and

battery damage. Do not allow any wire or tool

to connect both positive and negative terminals

on a battery. This could damage the battery or

cause a spark.

Batt

3.3 Open the POWERPac

1. Turn the cot power switch OFF.

2. Disconnect the Control Unit cable and Actuator Unit

cable from the POWERPac. If you have the Integrated

Charging System or Breakaway Charging System (ICS

or BCS), also disconnect the charging cable from the

charging port on top of the POWERPac.

3. Raise the cot backrest about halfway and remove the

POWERPac from the cot (Figure 14).

BEFORE OPENING THE POWERPAC: Wires run between

the upper and lower housings of the POWERPac. Do NOT

disconnect those wires while replacing the batteries. After

completing step 4, carefully turn the upper housing over to

either side to avoid damaging those wires.

4. Open the POWERPac housing using a #1 Phillips screw-

driver and 11/32˝ wrench to remove the 12 screws and

nuts.

5. Without disconnecting wires running between the upper

and lower housings of the POWERPac, carefully lift the

upper housing from the POWERPac, turn it over to the

left or right, and set it aside.

Figure 14 - Removing the POWERPac

Important

Wires run between the upper and lower housings of

the POWERPac. Do NOT disconnect those wires

while replacing the batteries. When opening the

POWERPac, carefully turn the upper housing over

to avoid damaging those wires.

Tab End

Terminals

Battery 1

Tab End

Terminals

Battery 2

Important

The batteries inside the POWERPac contain lead,

which must be disposed of properly through recy-

cling. See Recycle the Batteries, page 1.

3.6 Install the New Batteries

Note: Use tape to secure the wires to the batteries. Place the

tape in a location where the wire can sit at against the battery.

Also, when taping the wires to the batteries, take care not to

tape over the loop fastener on the bottom of the batteries.

1. Set the new battery #1 in the case with its terminals fac-

ing up and with the terminal-end of the battery toward

the relays (Figure 17).

2. Attach the black or red [24 +] wire connector to the posi-

tive (red) terminal on battery #1. Use 3˝ tape to secure

wire to battery #1.

3. Hold battery #1 with the looped fastening strip facing

down and the terminals facing the center of the case.

Press the battery onto the hooked fastening strip in the

bottom of the case.

° Verify that no wires are kinked, bent, or trapped under

the battery, and that there is no interference between the

battery terminals and any other wires or objects.

4. Set the new battery #2 in the case with its terminals fac-

ing up and with the terminal-end of the battery toward

the Actuator Unit Port (Figure 17).

(Continued on the next page)

Figure 17 - Positioning the New Batteries

WARNING

Short-circuiting a battery can cause injury and

battery damage. Do not allow any wire or tool

to connect both positive and negative terminals

on a battery. This could damage the battery or

cause a spark.

3.5 Replace the Hooked

Fastening Strips (If Needed)

Verify that each new battery has a looped fastening strip at-

tached, and that the case has two hooked strips attached.

1. Inspect the hooked strips in the case. If they are clean,

undamaged, and held the old batteries in place securely,

skip the rest of this section. If the strips appear to be

unsuitable in any way, go to step 2.

Note: Mark the locations of the old strips (Figure 16). It is

important to attach the replacement strips at these locations to

ensure good contact with the looped strips on the batteries.

2. As needed, remove one or both of the old fastening strips

from the case.

3. If needed, dab a small amount of alcohol onto a cloth

(or use a disposable towelette or cleaning wipe) to clean

the area where the old strips were attached. Do not use

water and do not pour any liquid into the POWERPac.

Do NOT get electrical connections and components

wet. Dry the area thoroughly before attaching the new

fastening strips.

4. Remove the paper backing from the new hooked strip(s)

and press the strip(s) rmly to the lower housing for three

to ve seconds for good adhesion.

Figure 16 - Placement of Hooked Fastening Strips

Hooked Strips

Important

Water or any other liquid in the POWERPac can

damage the electrical components. Only use a

moist cloth or sponge to clean the case.

Batt

Tab End

Terminals

Battery 1

Tab End

Terminals

Battery 2

Accessory Kit 082-2012

Figure 18 - Reconnecting Battery #2

Figure 19 - Pressing Battery #2 to Hooked Fastener

Strip After Routing Wires Between Batteries

3.8 Verify the Installation

1. Make sure cot is in OFF position.

2. Put the POWERPac in place beneath the backrest and

attach the Control Unit and Actuator Unit cables to the

POWERPac. Also attach the charging cable if using the

ICS

or BCS.

3. Turn the cot power switch ON. Conrm that the green

light in the power switch is lit.

4. Press the green RAISE/UNLOAD touch pad and conrm

that the cot moves up when the touch pad is pressed.

5. Press the blue LOWER/LOAD touch pad and conrm that

the cot moves down when the touch pad is pressed.

6. Turn the cot power switch OFF. Press each touch pad and

conrm that the cot does not move when the power is off.

7. If the cot operates properly, return it to service. If the

cot does not operate properly:

° Open the POWERPac.

° Follow Steps 1-9 in Install the New Batteries, (page

11-12) as a guide for checking that the batteries are

properly installed.

° Re-test the cot, following Steps 1-6 above.

If the cot still does not function properly, contact Ferno

Customer Relations, EMSAR or your Ferno distributor

for service (page 13).

3.7 Close the POWERPac Housing

Note: Make sure both circuit breakers are not tripped before

closing the POWERPac.

1. Gather two wires from the upper housing and coil together

above the lower housing as the upper housing is placed

onto the lower housing. Ensure no wire or connector is

trapped between the housings, gasket or batteries.

2. Use the #1 Phillips screwdriver and 11/32˝ wrench to

secure the upper housing to the lower housing with the

12 screws and nuts removed while preparing to install

the kit.

Note: Assemble the housing with the screws at the top of the

upper housing and the nuts under the lower housing.

5. Attach the black [jumper] wire connector to the positive

(red) battery terminal on battery #2 (Figure 18). Use 3˝

tape to secure wire to battery #2.

7. Attach the black wire [24 -] connector to the negative

(black) battery terminal on battery #2. Use 3˝ tape to

secure wire to battery #2.

8. Hold battery #2 with the looped fastener strip facing

down and the terminals facing the center of the housing.

Press the battery onto the hooked fastener strip in the

bottom of the case. The wires should be routed between

the batteries (Figure 19).

9. Attach the black wire [jumper] to negative tab of battery

#1. Use 3˝ tape to secure wire to battery #1.

Limited Warranty Statement

The products sold by Ferno are covered by a limited warranty.

The actual terms and conditions of the limited warranty, and

the limitations of liability and disclaimers, are available upon

request by calling 1.800.733.3766 or 1.937.382.1451.

EMSAR

is the only organization authorized by Ferno to

manage, service, and repair Ferno products.

Telephone (Toll-free) .......................... 1.800.73.EMSAR

Telephone (Worldwide) .......................... 1.937.383.1052

Fax (Worldwide) ..................................... 1.937.383.1051

Internet.............................................. www.EMSAR.com

REPAIRS OR PARTS

Ferno Customer Relations

Customer service and product support are important

aspects of each Ferno product. For assistance or infor-

mation:

Canada and the U.S.A.

Telephone (Toll-free) .............................. 1.877.733.0911

Telephone .............................................. 1.937.382.1451

Fax (Toll-free) ........................................ 1.888.388.1349

Fax ......................................................... 1.937.382.1191

Internet................................................... www.ferno.com

All Other Locations

For assistance or information, please contact your Ferno

distributor. If you do not have a Ferno distributor, please

contact Ferno Customer Relations:

Telephone ............................................+1.937.382.1451

Fax .......................................................+1.937.382.6569

Internet................................................... www.ferno.com

Ferno-Washington, Inc.

70 Weil Way

Wilmington, Ohio 45177-9371

European Representative:

Ferno (UK) Limited

Stubs Beck Lane, Cleckheaton

West Yorkshire BD19-4TZ, United Kingdom

Telephone ........................+44 (1274) 851999

Fax................................... +44 (1274) 851111

Internet ...............................www.ferno.co.uk

Accessory Kit 082-2012

Ferno 082-2012 User manual

Ferno 082-2012 User manual

Ferno 082-2012 User manual

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