Lexus IS 250C F 2014 Pds Manual

Type
Pds Manual

This manual is also suitable for

IS 250C/350C/F Pre-Delivery Service Manual
Lexus Technician:
Before you perform a Pre
-
Delivery Service (PDS) on this vehicle, be sure you:
S
Read and understand this PDS Manual
S
Read and understand the PDS Precautions on page 54
S
Read and understand all applicable PDS Technical Service Information Bulletins (TSIBs) for this vehicle
S
Attend the ÿTechnical Introduction to Lexus Course L005" at the Lexus Area Training Center
When performing a PDS on this vehicle:
S
Use the PDS Manual when performing this service
S
Check the Technical Information System (TIS) for PDS Technical Service Information Bulletins (TSIBs)
that apply to the model you are servicing
S
Verify the Vehicle Identification Number (VIN) on repair order and vehicle match
S
Lift vehicle and perform under vehicle safety/damage inspection
S
Road test vehicle long enough to test hot engine and driven over rough road/Bott dots to test for
rattles/squeaks.
S
When completed, sign Vehicle Delivery Certificate, Located in the glovebox
The following TSIBs are available on TIS:
Battery Maintenance for In-Stock Vehicles & Pre-Delivery (Revised)
DCC Fuse Installation During PDS
Floor Mat Installation During PDS
Front Spoiler Installation During PDS
Front Wheel Opening Extension Pad Installation During PDS
Initial Calibration of Compass During PDS (if equipped)
Initialization of Front Set Memory ECU (IS C Only)
Initialization of Power Window During PDS (IS C Only)
License Plate Mounting Bracket & License Plate Installation During PDS
Long-Term Vehicle Storage Guidelines
Tire Positioning Before New Vehicle Delivery (Revised)
Tire Pressure Warning Valve/Sensor Activation
To o b t a i n P D S m at e r i a l :
Manual, above TSIBs included
S
Download from TIS website or Lexus Customer Services website on Dealer daily
S
Note: Manual not available to order from MDC
Check Sheet
S
Sheet is two-sided, back side has procedure tips
S
Order from MDC, 00242-PDSIS-CK14, each packet contains 25 Check Sheets
S
Download from TIS website or Lexus Customer Services website on Dealer Daily
Vehicle Delivery Certificate
S
Order from MDC, 00242-TIQ14
Other PDS TSIBs
S
Download from TIS website
Contact your District Service and P arts Manager if you have any questions.
©2014 Lexus, a Division of Toyota Motor Sales, U.S.A., Inc. 2014MM2012CJE
2014
,6CC)
3'60$18$/
INDEX
Lexus PDS
Technical Service Information Bulletins
TSBs availble on TIS
Battery Maintenance (Revised)
DCC Fuse Installation
Front License Plate & Bracket Installation
Floor Mat Installation
Front Spoiler Installation
Front Wheel Extension Pad Installation
Calibration of Compass (if equipped)
Initialization of Front Seat Memory (IS C only)
Initialization of Power Window (
IS C Only)
Long-Term Vehicle Storge Guidelines
Tire Positioning (Revised)
Tire Pressure Warning System Activation
Bott Dot Road Test Layout
Manual
Air conditioning
42Air Conditioning . . . . . . . . . . . . . . . . . . . . .
Inspection Overview 610. . . . . . . . . . . . .
Ashtray lights 48. . . . . . . . . . . . . . . . . . . . . .
Audio system 43. . . . . . . . . . . . . . . . . . . . . .
Backup camera 46. . . . . . . . . . . . . . . . . . . . .
Battery 55. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body plugs 62. . . . . . . . . . . . . . . . . . . . . . . . .
Brake and Backup lights 18. . . . . . . . . . . . .
Brake fluid level 54. . . . . . . . . . . . . . . . . . . .
Brake pedal adjustments 64. . . . . . . . . . . .
Center armrest 51. . . . . . . . . . . . . . . . . . . . .
Center console light 49. . . . . . . . . . . . . . . .
Chassis inspection 60, 61. . . . . . . . . . . . .
Checksheet 69. . . . . . . . . . . . . . . . . . . . . . . .
Cigarette lighter 46. . . . . . . . . . . . . . . . . . . .
Clock 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compass 68. . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant level 54. . . . . . . . . . . . . . . . . . . . . . .
Cruise control 67. . . . . . . . . . . . . . . . . . . . . .
Cupholders 47. . . . . . . . . . . . . . . . . . . . . . . .
DCC fuse installation 4. . . . . . . . . . . . . . . .
Delivery Certificate 70. . . . . . . . . . . . . . . . .
Door courtesy light 48. . . . . . . . . . . . . . . . .
Door locks 14, 1617, 28. . . . . . . . . . . . . .
ECT 66, 69. . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric cooling fans 56. . . . . . . . . . . . . . . .
Emergency flasher 17. . . . . . . . . . . . . . . . .
Engine compartment 54. . . . . . . . . . . . . . . .
Engine immobilizer 17. . . . . . . . . . . . . . . . .
Engine oil level 54. . . . . . . . . . . . . . . . . . . . .
Engine operation 56, 63. . . . . . . . . . . . . . .
Exhaust system 61. . . . . . . . . . . . . . . . . . . .
Fluid leaks 56. . . . . . . . . . . . . . . . . . . . . . . . .
Fog lights 18. . . . . . . . . . . . . . . . . . . . . . . . . .
Foot lights 48. . . . . . . . . . . . . . . . . . . . . . . . .
Front License Plate Bracket 57. . . . . . . . .
Front seat position memory 27. . . . . . . . . .
Front spoiler 62. . . . . . . . . . . . . . . . . . . . . . .
Front Wheel Opening Ext Pad 62. . . . . . .
Fuel 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel filler door opener 29. . . . . . . . . . . . . . .
Glove box portfolio 71. . . . . . . . . . . . . . . . . .
Headlights 29, 57. . . . . . . . . . . . . . . . . . . . .
Headlight cleaner 31. . . . . . . . . . . . . . . . . . .
Heater 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HomeLink garage door opener 50. . . . . . .
Hood release 54. . . . . . . . . . . . . . . . . . . . . . .
Horn 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illuminated entry 48
. . . . . . . . . . . . . . . . . . . .
Inside rearview mirror 50. . . . . . . . . . . . . . .
Interior lights 48. . . . . . . . . . . . . . . . . . . . . . .
Intuitive park assist 44, 45. . . . . . . . . . . . .
Jack & jack handle 52. . . . . . . . . . . . . . . . . .
Lug nut torque 58. . . . . . . . . . . . . . . . . . . . . .
Manual fuel filler door release 52. . . . . . . .
Moon Roof 49. . . . . . . . . . . . . . . . . . . . . . . . .
Multiinformation display 38. . . . . . . . . . . .
Navigation system . . . . . . . . . . . . . . . . . .
NavWeather
40
. . . . . . . . . . . . . . . . . . . . . . . .
Noise/rattles 68. . . . . . . . . . . . . . . . . . . . . . .
Onboard diagnostic system . . . . . . . . 51
Outside rearview mirrors
. . . . . . . . . . . .
Overview Inspection 610. . . . . . . . . . . . .
Paint Finish 12. . . . . . . . . . . . . . . . . . . . . . . .
Personal lights 48. . . . . . . . . . . . . . . . . . . . .
Power outlet 46. . . . . . . . . . . . . . . . . . . . . . .
Power seat initialization 24. . . . . . . . . . . . .
Power supply 22, 23. . . . . . . . . . . . . . . . . .
Power windows 27, 28. . . . . . . . . . . . . . . . .
Precautions 2. . . . . . . . . . . . . . . . . . . . . . . . .
Rear sunshade 50. . . . . . . . . . . . . . . . . . . . .
SafetyConnect . . . . . . . . . . . . . . . . . . . . . . .
Satellite switches . . . . . . . . . . . . . . . . . . .
. .
50
Seat adjustments 24. . . . . . . . . . . . . . . . . . .
Seat belts 23. . . . . . . . . . . . . . . . . . . . . . . . . .
Seat heater / ventilator 41. . . . . . . . . . . . . .
Shift lock override button 4. . . . . . . . . . . . .
SmartAccess 15. . . . . . . . . . . . . . . . . . . . . . .
Spare tire 52. . . . . . . . . . . . . . . . . . . . . . . . . .
Steering operation 25, 68. . . . . . . . . . . . . .
Storage compartments 47. . . . . . . . . . . . . .
Theft deterrent system 17. . . . . . . . . . . . . .
Tire Pressure Warning System 58. . . . . . .
Tires 59, 60. . . . . . . . . . . . . . . . . . . . . . . . . .
Tools 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRAC 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transaxle Fluid 60. . . . . . . . . . . . . . . . . . . . .
Transmission 64. . . . . . . . . . . . . . . . . . . . . . .
Trunk lid 13, 27. . . . . . . . . . . . . . . . . . . . . . .
Trunk map fit 52. . . . . . . . . . . . . . . . . . . . . . .
Turn signal 18, 29. . . . . . . . . . . . . . . . . . . . .
Warning & Indicator lights 31. . . . . . . . . . .
Warning message 3237. . . . . . . . . . . . . .
Washer fluid level 55. . . . . . . . . . . . . . . . . . .
Wheel center caps 59. . . . . . . . . . . . . . . . . .
Wipers & washers 30. . . . . . . . . . . . . . . . . .
Wiring 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
40
26
Page 1 of 1
Bott Dot Road Test Layout
As part of the PDS road test, the vehicle must be driven over a rough road surface or over Bott Dots in order
to check for squeeks and rattles. If a rough surface is not available for this road test, Bott Dots should be installed
on the dealership property where vehicles can be safely driven 5 to 10 mph. (See Bott Dots installation
instructions below, as recommended and provided by TMC Quality Division.) Bott Dots are commonly available
at industrial supply outlets.
4ft.
Staggered
DOT Instructions
1) 4” dia. dots are preferred
2) Dots are spaced 6” oncenter.
3) Row centerlines are 60”
Every 2 ft.
5 ft. on center
100 ft.
50 ft.
TABLE OF CONTENTS
1
Lexus PDS
I. Before Starting Pre-Delivery Service 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
II. Inspection Overview 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
III. Inspection Details 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A. Vehicle Exterior 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Vehicle Interior 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C. Luggage Compartment 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D. Under the Hood 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E. Under Vehicle (On Hoist) 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F. Road Test 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G. Final Inspection 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H. Two Hours Before Delivery 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Lexus PDS
I.
BEFORE
STARTING
PREDELIVERY
SERVICE
BEFORE STARTING PREDELIVERY SERVICE
3
Lexus PDS
1. WASHING VEHICLE
After thoroughly washing vehicle, check it to
make sure all adhesive wrapping film has
been removed.
Note: Hand washing of the vehicle is recom-
mended.
2. WATER LEAK TEST
Visually and by hand check for water leaks
in the vehicle interior from each of the fol-
lowing areas (make sure that the trim and
floor carpet are not damp):
a) Door glass weather strips
b) Front cowl sides
c) Around the front windshield
d) Around the sliding roof
area
e) Around the rear window
Optional equipment
BEFORE STARTING PREDELIVERY SERVICE
4
Lexus PDS
3. DCC FUSE INSTALLATION
Refer to the provided Technical Service
Information Bulletin.
4. SHIFT LOCK OVERRIDE BUTTON (ORB)
COVER INSTALLATION
Install the cover into the shift lock override
button hole.
Note: The cover is in a plastic envelope
attached to the transmission shift lever.
4
IS10005
ORB Cover
5
Lexus PDS
II.
INSPECTION
OVERVIEW
6
Lexus PDS
Note: Pages throughout represent an overview
of the pre-delivery ser-
vice only.
For details of each inspection procedure
, please refer to Section
III - Inspection Details starting on page 11.
A. VEHICLE EXTERIOR
A01. Inspect paint finish for blemishes, imper-
fections, scratches, etc.
A02. Inspect exterior body parts for installation
damege, rust, alignment, etc.
A03. Check trunk lid operation.
A04. Check door lock system and illuminated
entry system operation.
A05. Check smart access system operation.
A06. Check wireless door lock remote control
system.
A07. Check theft deterrent system.
A08. Check engine immobilizer system.
A09. Check illumination of exterior lights.
Detail starts on page 12.
B. VEHICLE INTERIOR
B01. Inspect interior parts for dirt, damage and
proper fit and alignment.
B02. Check power supply changeover and en-
gine start/stop.
B03. Check seat belts and operation.
B04. Check child protector lock operation.
B05. Check power and manual seat operation.
B06. Check tilt and telescopic steering wheel
operation.
B07. Check outside rearview mirrors operation.
B08. Check driving and front seat position
memory system
.
B09. Initialize power window.
B10. Check power windows and door lock
operation.
B11. Check trunk and fuel lid opener operation.
B12. Check turn signal, headlight, high beam
and emergency flasher indicator lights, and
horn operation.
B13. Check wipers and washers operation.
A
IS20001
B
IS20009
Optional equipment
B. VEHICLE INTERIOR (Continued)
7
Lexus PDS
B14. Check headlight cleaner
operation.
B15. Check warning and indicator lights.
B16. Check Multi-Information Display.
B17. Check satellite switches operation.
B18. Check Lexus Navigation System
opera-
tion.
B19. Check seat heater
and ventilator/heater
operation.
B20. Check air conditioning and heater opera-
tion.
B21. Check audio system.
B22. Check intuitive parking assist
operation.
B23. Check rear view monitor system
.
B24. Check and set clock.
B25. Check cigarette lighters, ashtrays (front and
rear) and power outlet operation.
B26. Check console box, glove compartment
and door pocket operation.
B27. Check cup holder operation (front and
rear).
B28. Check interior, personal, overhead courte-
sy, shift lever, foot well, vanity, door cour-
tesy, scuff
, glove compartment, ashtray
and console box light.
B29. Check sliding roof
operation (slide and
tilt).
B30. Check inside rear view mirror operation.
B31. Check Home Link
R
garage door opener
operation.
B32. Check rear sun shade
operation.
B33. Check center armrest operation.
B34. Check on-board diagnostic system
operation.
Detail starts on page 19.
Optional equipment
C. LUGGAGE COMPARTMENT
8
Lexus PDS
C01. Check spare tire pressure.
C02. Check spare tire and cover, tools, jack,
jack handle and tool bag.
C03. Check operation of the manual fuel-lid
release lever operation.
C04. Inspect trim appearance and trunk mat fit.
Detail starts on page 51.
D. UNDER THE HOOD
D01. Check engine hood release lever
operation.
D02. Check engine oil level (engine not
running).
D03. Check brake fluid level.
D04. Check engine coolant level.
D05. Check washer fluid level.
D06. Check battery terminal tightness and
charge level.
D07. Inspect wiring and hose condition.
D08. Check engine operation (cold).
D09. Check engine operation (during/after
warm-up).
D10. Check electric cooling fans.
D11. Inspect for fluid leaks.
D12. Check headlight aim (if not correct).
D13. Install front license plate bracket and
license plate.
Detail starts on page 52.
C
IS20007
D
IS20004
E. UNDER VEHICLE (On Hoist)
9
Lexus PDS
BEFORE LIFTING VEHICLE
E01. Check wheel lug nut torque, if wheels
have been taken off.
E02. Activate tire pressure monitor.
E03. Inspect tires for defects or damage.
E04. Install wheel center caps.
AFTER LIFTING VEHICLE
E05. Remove the wheel film.
E06. Inspect transaxle fluid.
E07. Inspect chassis for leakage or damage.
E08. Check and tighten all chassis bolts of
components that are replaced due to repairs.
E09. Inspect exhaust system.
E10. Install rubber body plugs.
E11. Install front wheel opening extension pads.
E12. Install front spoiler.
Detail starts on page 58.
E
IS20005
F. ROAD TEST
10
Lexus PDS
F01. Check engine idle speed.
F02. Check engine operation while driving.
F03. Check brake and parking brake functions.
F04. Check brake pedal height, free play and
reserve distance, if pedal does not
operate properly.
F05. Check transmission operation.
F06. Check Traction Control System (TRAC)
(2WD vehicles only), ECT control (auto-
matic transmission), ETCS control (manu-
al transmission) functions and indicator
lights.
F07. Check cruise control operation.
F08. Check steering operation and offcenter.
F09. Inspect for any abnormal noise or vibra-
tion.
F10. Inspect for squeaks and rattles.
F11. Perform initial calibration of compass
.
Detail starts on page 63.
G. FINAL INSPECTION
G01.Set ECT switch for customer comfort.
G02.Remove interior protective covers, etc.
G03.Complete and sign the PDS check sheet.
G04.Sign the Teamwork in Quality Vehicle
Delivery Certificate.
Detail starts on page 69.
H. TWO HOURS BEFORE DELIVERY
H01. Place the Quick Guide booklets in the
glove box. Check that the Owners
Manual Portfolio contains the Owners
Manuals and place in trunk.
H02. Fill up the fuel tank.
H03. Wash and clean the vehicle.
Detail starts on page 71.
Optional equipment
G
IS20006
11
Lexus PDS
III.
INSPECTION
DETAILS
A. VEHICLE EXTERIOR
12
Lexus PDS
A01. PAINT FINISH
a) Wash the vehicle. (Hand washing is
recommended.)
b) Visually and by hand inspect all body
panels (doors, trunk lid, fenders, roof
panel) for surface damage from ship-
ment or any abnormalities (surface
rust, paint flaking, chips, dents or
scratches).
Note: Use a well-illuminated area to
clearly inspect all painted surfaces.
800-lux illumination is recommended.
A02. EXTERIOR COMPONENT
ALIGNMENT
Visually and by hand check the following
parts for proper installation, rust, fit, mis-
alignment and loose items:
a) Front and rear bumpers
b) Window moldings (front, side and
rear)
c) Lexus emblems (front and rear)
d) Outside rear view mirrors
e) Headlights, turn signal lights, side
marker lights, fog lights and tail light
lenses
f) Doors, engine hood, trunk lid and fuel
door
g) Sliding roof
h) Front/Rear door panel protector
i) Door outside handle
j) Radiator grille
k) Vehicle name mark
A01/02
IS20001
A01/02
IS20006
Optional equipment
A. VEHICLE EXTERIOR (Continued)
13
Lexus PDS
A03. TRUNK LID
a) Check opening, closing, locking and
unlocking of the trunk lid. Each opera-
tion should be smooth.
Note: How to remove and store the me-
chanical key.
D To remove the key, slide and hold the
key knob in the direction of the arrow
to release the lock and remove the
mechanical key.
D To store the key, keep sliding the key
knob in the direction of the arrow to
release the lock, and insert the me-
chanical key until it locks securely.
b) When the trunk lid is open, check that
the trunk light illuminate.
Note: The trunk lid will not open from
the switch on dash board when the trunk
lid opener main switch is in the inopera-
tive position.
c) Check first aid kit
.
Check that the first aid kit is properly
installed inside the luggage or the rear
console box.
A03a
IS3A001
A03a
IS3A002
A03b
IS3A003
A03c
IS3A004
Optional equipment
A. VEHICLE EXTERIOR (Continued)
14
Lexus PDS
A04. DOOR LOCK SYSTEM AND
ILLUMINATED ENTRY SYSTEM
a) Check that all doors open and close
smoothly using the interior and exteri-
or door handles.
b) Check that the doors cannot be
opened by using the interior and exte-
rior door handles when the lock button
is in the locked position (except front
interior handles).
c) For front interior handles:
Check that the front doors can be
opened by using the interior door
handles when the lock button is in
the locked position.
d) Check the illuminated entry system
operation.
The following lights turn on when the
door position is in ON and you ap-
proach the vehicle with the key:
D Front overhead courtesy light
D Rear overhead courtesy light
The following lights turn on when any
of the doors is unlocked opened us-
ing a mechanical or electrical key:
D Front interior light
D Rear interior lights
D Front foot well lighting (with the
front interior lights OFF)
D Front door courtesy lighting
D Front scuff lighting
A04d
IS3A018
Optional equipment
A. VEHICLE EXTERIOR (Continued)
15
Lexus PDS
A05. SMART ACCESS SYSTEM
a) With the electronic key within the ve-
hicle, push the lock button on the out-
side handle and check that the buzzer
sounds and that the door does not
lock.
b) Take the electronic key and get out of
the vehicle. Push the lock button on
the outside handle and check that the
door locks.
c) From a distance of at least 3 ft., ap-
proach the vehicle and pull the outside
handle of left and right sides and the
trunk lid button. Check that the door
unlocks.
Note: The doors cannot be unlocked for
3 seconds after the doors are locked.
d) Check that the trunk lid is unlocked by
pushing the trunk lid button.
A05b
IS3A015
A05d
IS3A016
A. VEHICLE EXTERIOR (Continued)
16
Lexus PDS
A06. WIRELESS DOOR LOCK REMOTE
CONTROL SYSTEM
Inspect the five functions of the system.
a) Locking the door
1. Close all the doors.
2. Push the
button on the elec-
tronic key to lock all the doors
from outside the vehicle.
Note: At this time, all the turn signal
lights flash 1 time sounding one beep.
However, when you push the
button
with any door not closed securely, the
buzzer sounds for 10 seconds or until all
the doors are closed securely.
b) Unlocking the doors
1. Push the
button on the elec-
tronic key once to unlock the driv-
er’s door.
2. Push the
button once again
within 3 seconds from the first
push to unlock other doors.
Note: At this time, the interior and outer
foot light comes on and all the turn sig-
nal lights flash 2 times, sounding two
beeps.
3. Check that all doors automatically
relock after 30 seconds, if a door
is not opened.
c) Unlocking the trunk lid
Push the
button and hold it until
unlock trunk lid.
Note: At this time, one beep sounds.
d) Opening the windows and sliding roof
Push the button until the windows
and sliding roof start to move. When
the button is released, they stop
opening.
Note: When all the windows and the
sliding roof start to open, one beep
sounds.
A06a/b/c
IS3A010
Optional equipment
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Lexus IS 250C F 2014 Pds Manual

Type
Pds Manual
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