ESAB Fabricator Feed 364 User manual

Brand: ESAB

Model: Fabricator Feed 364

Category: Welding System

Type: User manual

ESAB Fabricator Feed 364 is a wire feed unit designed for MIG/MAG and FCAW welding. It offers precise wire feed control with a speed range of 2.2 to 25.0 m/min, making it suitable for various welding applications. The unit can accommodate wire bobbins up to 300 mm in diameter and handles wire dimensions from 0.8 to 1.6 mm. Its compact design allows for flexible placement on the welding machine or on the floor.

Fabricator Feed 364

Instruction manual

0446 924 001 GB 20201215

Valid for: 048-xxx-xxxx

TABLE OF CONTENTS

0446 924 001

- 2 -

1 SAFETY

......................................................................................................................................

1.1 Meaning of symbols

....................................................................................................

1.2 Safety precautions

......................................................................................................

2 INTRODUCTION

.........................................................................................................................

2.1 Overview

......................................................................................................................

2.2 Equipment

....................................................................................................................

3 TECHNICAL DATA

.....................................................................................................................

4 INSTALLATION

...........................................................................................................................

4.1 Lifting instructions

......................................................................................................

5 OPERATION

...............................................................................................................................

5.1 Overview

......................................................................................................................

5.2 Connections and control devices

..............................................................................

5.3 Wire feed pressure

......................................................................................................

5.4 Wire inching

.................................................................................................................

5.5 Replacing and inserting wire

.....................................................................................

5.6 Changing rollers

..........................................................................................................

6 MAINTENANCE

..........................................................................................................................

6.1 Overview

......................................................................................................................

6.2 Inspection and cleaning

..............................................................................................

7 ORDERING SPARE PARTS

.......................................................................................................

WIRING DIAGRAM

................................................................................................................................

ORDERING NUMBERS

.........................................................................................................................

ACCESSORIES

.....................................................................................................................................

WEAR PARTS

........................................................................................................................................

1   SAFETY

0446 924 001

- 3 -

1 SAFETY

1.1 Meaning of symbols

As used throughout this manual: Means Attention! Be Alert!

DANGER!

Means immediate hazards which, if not avoided, will result in immediate, serious

personal injury or loss of life.

WARNING!

Means potential hazards which could result in personal injury or loss of life.

CAUTION!

Means hazards which could result in minor personal injury.

WARNING!

Before use, read and understand the instruction manual and

follow all labels, employer´s safety practices and Safety Data

Sheets (SDSs).

1.2 Safety precautions

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or

near the equipment observes all the relevant safety precautions. Safety precautions must meet the

requirements that apply to this type of equipment. The following recommendations should be observed

in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the equipment.

Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the

operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:

• its operation

• location of emergency stops

• its function

• relevant safety precautions

• welding and cutting or other applicable operation of the equipment

2. The operator must ensure that:

• no unauthorised person is stationed within the working area of the

equipment when it is started up

• no-one is unprotected when the arc is struck or work is started with the

equipment

3. The workplace must:

• be suitable for the purpose

• be free from drafts

4. Personal safety equipment:

• Always wear recommended personal safety equipment, such as safety

glasses, flame-proof clothing, safety gloves

• Do not wear loose-fitting items, such as scarves, bracelets, rings, etc.,

which could become trapped or cause burns

5. General precautions:

• Make sure the return cable is connected securely

• Work on high voltage equipment may only be carried out by a qualified

electrician

1   SAFETY

0446 924 001

- 4 -

• Appropriate fire extinguishing equipment must be clearly marked and close

at hand

• Lubrication and maintenance must not be carried out on the equipment

during operation

WARNING!

Wire feeders are intended to be used with power sources in MIG/MAG mode only.

If used in any other welding mode, such as MMA, the welding cable between wire feeder

and power source must be disconnected, or else the wire feeder becomes live or

energized.

If equipped with ESAB cooler

Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize

product safety. In case of such damage, all warranty undertakings from ESAB cease to apply.

Recommended ESAB coolant ordering number: 0465720002.

For ordering information, see the "ACCESSORIES" chapter in the instruction manual.

WARNING!

Arc welding and cutting can be injurious to yourself and others. Take precautions when

welding and cutting.

ELECTRIC SHOCK - Can kill

• Do not touch live electrical parts or electrodes with bare skin, wet gloves or

wet clothing

• Insulate yourself from work and ground.

• Ensure your working position is safe

ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health

• Welders having pacemakers should consult their physician before welding.

EMF may interfere with some pacemakers.

• Exposure to EMF may have other health effects which are unknown.

• Welders should use the following procedures to minimize exposure to EMF:

○ Route the electrode and work cables together on the same side of

your body. Secure them with tape when possible. Do not place your

body between the torch and work cables. Never coil the torch or

work cable around your body. Keep welding power source and

cables as far away from your body as possible.

○ Connect the work cable to the workpiece as close as possible to the

area being welded.

FUMES AND GASES - Can be dangerous to health

• Keep your head out of the fumes

• Use ventilation, extraction at the arc, or both, to take fumes and gases away

from your breathing zone and the general area

ARC RAYS - Can injure eyes and burn skin

• Protect your eyes and body. Use the correct welding screen and filter lens

and wear protective clothing

• Protect bystanders with suitable screens or curtains

NOISE - Excessive noise can damage hearing

Protect your ears. Use earmuffs or other hearing protection.

1   SAFETY

0446 924 001

- 5 -

MOVING PARTS - Can cause injuries

• Keep all doors, panels and covers closed and securely in place. Have only

qualified people remove covers for maintenance and troubleshooting as

necessary. Reinstall panels or covers and close doors when service is

finished and before starting engine.

• Stop engine before installing or connecting unit.

• Keep hands, hair, loose clothing and tools away from moving parts.

FIRE HAZARD

• Sparks (spatter) can cause fire. Make sure therefore that there are no

inflammable materials nearby

• Do not use on closed containers.

HOT SURFACE - Parts can burn

• Do not touch parts bare handed.

• Allow cooling period before working on equipment.

• To handle hot parts, use proper tools and/or insulated welding gloves to

prevent burns.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

CAUTION!

This product is solely intended for arc welding.

ESAB has an assortment of welding accessories and personal protection equipment for

purchase. For ordering information contact your local ESAB dealer or visit us on our website.

2   INTRODUCTION

0446 924 001

- 6 -

2 INTRODUCTION

2.1 Overview

The Fabricator Feed 364 is a wire feed unit intended for MIG/MAG & FCAW welding together with the

welding power sources

• Fabricator EM500i

• Fabricator EM400i

They can be used with wire bobbins up to Ø300 mm. The wire feed unit can be placed on the machine

or on the floor during the operation.

ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual.

2.2 Equipment

The wire feeder is supplied with:

• instruction manual

• Two Ø1.0/1.2mm V-groove (assembled)

• Two Ø1.0/1.6mm Knurled V-groove (in package)

3   TECHNICAL DATA

0446 924 001

- 7 -

3 TECHNICAL DATA

Fabricator Feed 364

Power supply 24VDC

Power requirement 120 VA

Input supply current I

max

3 A

Setting range

Wire feed speed 2.2 - 25.0 m/min

Torch connection EURO

Max. diameter wire bobbin 300 mm

Wire dimension 0.8 - 1.6 mm

Weight 15 kg

Dimensions l × w × h 635 × 250 × 390 mm (25× 9.8 × 15.4 in)

Operating temperature -10 to +40°C (14 to 104 °F)

Transport and storage temperature -20 to +55°C (-4 to 131 °F )

Shielding gas All types intended for MIG/MAG welding.

Maximum pressure 8 bar

Permissible load at

60% duty cycle 500 A

100% duty cycle 390 A

Enclosure class IP2X

Duty cycle

The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a

certain load without overloading. The duty cycle is valid for 40°C/104°F, or below.

Enclosure class

The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid

objects or water.

Equipment marked IP2X is intended for indoor use.

4   INSTALLATION

0446 924 001

- 8 -

4 INSTALLATION

The installation must be carried out by a professional.

4.1 Lifting instructions

WARNING!

Risk of crushing when replacing the wire bobbin! Do not use safety gloves when inserting

the welding wire between the feed rollers.

WARNING!

To avoid personal injury and / or damage, lift using method and attachment points shown

here.

DANGER!

This wire feeder is intended for manual handling only. Do not use mechanical lifting means

to lift the wire feeder with wire spool.

5   OPERATION

0446 924 001

- 9 -

5 OPERATION

5.1 Overview

General safety regulations for handling the equipment can be found in the "SAFETY" chapter

of this manual. Read it through before you start using the equipment!

CAUTION!

To avoid shock, do not touch electrode wire or parts in contact with it, or uninsulated cable

or connections.

NOTE!

When moving the equipment, use handle intended for transportation. Never pull the

equipment by the welding torch.

WARNING!

To prevent the reel from sliding off the

hub, lock the reel by tightening the nut

anti-clockwise.

WARNING!

Risk of crushing! Do not use safety gloves when replacing the wire, feed rollers and wire

bobbins.

CAUTION!

Before threading welding wire, make sure the chisel point and burrs have been removed

from the end of the wire to prevent the wire from jamming in the torch liner.

5   OPERATION

0446 924 001

- 10 -

WARNING!

Rotating parts can cause injury, take great care.

5.2 Connections and control devices

1 Connection for welding torch (Euro) 6 Connection for welding current from power

source

2 Knob for setting wire feed speed 7 Connection for control cable from power source

3 Button for wire inching 8 Connection for shielding gas

4 Knob for setting the voltage 9 Reel cover

5 Brake hub

5.3 Wire feed pressure

Start by making sure that the wire moves smoothly through the wire guide. Then set the pressure of

the wire feeder's pressure rollers. It is important that the pressure is not too great.

To check that the feed pressure is set correctly, you can feed out the wire against an insulated object,

for example a piece of wood.

5   OPERATION

0446 924 001

- 11 -

When you hold the gun approx. 5 mm from the piece of wood (Fig.1) the feed rollers should slip.

If you hold the gun approx. 50 mm from the piece of wood, the wire should be fed out and bend

(Fig.2).

5.4 Wire inching

Wire inching is used to feed wire without welding voltage and gas flow. The wire is fed as long as the

button is depressed. Wire inching speed can be adjusted by the speed setting knob.

CAUTION!

Before pressing the inching button make sure, the speed is set to the required value.

5.5 Replacing and inserting wire

• Disconnect the pressure locking device by folding it forward, slide the pressure roller up.

• If necessary, roll back the wire and remove the wire bobbin.

• Straighten out 10-20 cm of the new wire. File burrs and sharp edges from the end of the

wire before inserting it into the wire straightener and feed unit.

• Make sure that the wire goes properly into the feed roller's track and into the outlet

nozzle and wire straightener’s grooves.

• Secure the pressure locking device and tighten the wire straightener slightly.

5.6 Changing rollers

• Disconnect the pressure locking device (1) by folding down.

• Remove the snap spring (3) with a screw driver and pull out the shaft to disconnect the

pressure roller (2). The pressure roller is disconnected.

• Disconnect the feed roller (4) by unscrewing the nut (5) and pulling out the rollers. (Take

note of the woodruff key that is used to turn the feed roller)

• During installation, repeat the above in reverse order.

Choice of track in the feed roller

Turn the feed roller towards the wire feeder with the dimension mark of the required track.

5   OPERATION

0446 924 001

- 12 -

6   MAINTENANCE

0446 924 001

- 13 -

6 MAINTENANCE

6.1 Overview

NOTE!

Regular maintenance is important for safe and reliable operation.

CAUTION!

All warranty undertakings from the supplier cease to apply if the customer attempts any

work to rectify any faults in the product during the warranty period

6.2 Inspection and cleaning

Wire feed unit

Check regularly that the wire feed unit is not clogged with dirt.

• Cleaning and replacement of the wire feed unit mechanism's worn parts should take

place at regular intervals in order to achieve trouble-free wire feed. Note that if

pre-tensioning is set too hard, this can result in abnormal wear on the pressure roller,

feed roller and wire guide.

The brake hub

The hub is adjusted when delivered, if readjustment is required, follow the instructions below. Adjust

the brake hub so that wire is slightly slack when wire feed stops.

Adjusting the braking torque:

• Remove the spool locking lever by turning it counter-clockwise.

• Insert an allen key into the bolt in the hub.

• Turn the springs clockwise to reduce the braking torque

• Turn the springs counter-clockwise to increase the braking torque.

Welding torch

• Cleaning and replacement of the welding gun's wear parts should take place at regular

intervals in order to achieve trouble-free wire feed. Blow the wire guide clean regularly

and clean the contact tip.

7   ORDERING SPARE PARTS

0446 924 001

- 14 -

7 ORDERING SPARE PARTS

CAUTION!

Repair and electrical work should be performed by an authorised ESAB service technician.

Use only ESAB original spare and wear parts.

Fabricator Feed 364 designed and tested in accordance with the international and European

standards IEC/EN 60974-5. On completion of service or repair work, it is the responsibility of the

person(s) performing the work to ensure that the product still complies with the requirements of the

above standards.

Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When

ordering, please state product type, serial number, designation and spare part number in accordance

with the spare parts list. This facilitates dispatch and ensures correct delivery.

APPENDIX

0446 924 001

- 15 -

APPENDIX

WIRING DIAGRAM

Circuit part schedule

Marking Name Specifications Quantity

M Wire feeder motor 120SN 1

SOL Solenoid valve DC24V 1

TS Trigger switch Standard fitting of

welding torch

IPB Inching switch 250VAC 1

R1 Resistance 10KΩ/1W 1

VRv/VRa Voltage/WFS control RV28P/4.7K 2

D1.D2 Diode 045D(IN4007) 2

APPENDIX

0446 924 001

- 16 -

ORDERING NUMBERS

Ordering number Denomination

0700 020 004 Fabricator Feed 364

0446 925 001 Spare parts list

Technical documentation is available on the Internet at: www.esab.com

APPENDIX

0446 924 001

- 17 -

ACCESSORIES

0349 490 624 5 m 70 mm

inter connection cable

0349 490 608 10 m 70 mm

inter connection cable

0349 490 607 15 m 70 mm

inter connection cable

0349 490 606 25 m 70 mm

inter connection cable

APPENDIX

0446 924 001

- 18 -

WEAR PARTS

Item Qty Ordering no. Denomination Notes

1 2 0700 020 099 Feed Roller, Ø 0.8 - 1.0 mm, V groove For Fe &Ss wires

1 2 0700 020 085 Feed Roller, Ø 1.0 - 1.2 mm, Vgroove For Fe & Ss wires

2 0700 020 086 Feed Roller, Ø 1.2 - 1.6 mm, Vgroove For Fe & Ss wires

2 0700 020 066 Feed Roller, Ø 1.2 - 1.2 mm, Vgroove For Fe & Ss wires

2 0700 020 070 Feed Roller, Ø 1.2 - 1.2 mm, Knurled V

groove

For cored wires

2 0700 020 087 Feed Roller, Ø 1.2 - 1.6 mm, Knurled V

groove

For cored wires

2 1 0700 020 082 Outlet Guide SS Tube incl. circlip

(Ø4×Ø2×46)

3 1 0700 020 083 Outlet Guide SS Tube incl. circlip,

(Ø4×Ø1.6×46)

APPENDIX

0446 924 001

- 19 -

For contact information visit http://esab.com

ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00

http://manuals.esab.com

ESAB Fabricator Feed 364 User manual

Brand: ESAB

Model: Fabricator Feed 364

Category: Welding System

Type: User manual

Download PDF

report

ESAB Fabricator Feed 364 User manual

ESAB Fabricator Feed 364 User manual

Related papers

Other documents