Operating Instructions for Suspended Jacks
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Table of Contents
1 Basic Safety Instructions ........................................................................................................ 6
1.1 Intended Use ................................................................................................................................................. 6
1.2 Basic Measures ............................................................................................................................................ 6
1.3 Safety-relevant Components ...................................................................................................................... 6
1.4 Explanation of Notes ................................................................................................................................... 6
2 Storage ......................................................................................................................................... 6
3 Technical Data ........................................................................................................................... 7
4 Transport, Installation and Assembly ................................................................................. 8
4.1 Make the Lifting Cylinder ready for Operation ........................................................................................ 8
4.2 Install and assemble Jack .......................................................................................................................... 9
4.3 Compressed Air Supply ............................................................................................................................ 12
4.4 Electrical Connection ................................................................................................................................ 12
5 Commissioning ........................................................................................................................ 12
6 Operation ................................................................................................................................... 12
6.1 Load Handling Device ............................................................................................................................... 12
6.2 Supporting Bridges and Trestles............................................................................................................. 13
6.3 Hazard Statements .................................................................................................................................... 14
6.4 Lift, lower and transport Loads ................................................................................................................ 15
7 Maintenance and Repair ....................................................................................................... 16
7.1 Maintenance Intervals ............................................................................................................................... 16
7.2 Perform Function Test............................................................................................................................... 16
7.3 Check Compressed Air Supply ................................................................................................................ 16
7.4 Top up Anti-Rust Oil .................................................................................................................................. 17
7.5 Check the Hydraulic Oil Level .................................................................................................................. 17
7.6 Perform Safety Test ................................................................................................................................... 17
7.7 Changing the Hydraulic Oil ...................................................................................................................... 18
7.8 Replacing Hydraulic Hoses ...................................................................................................................... 18
7.9 Drain the Condensate ............................................................................................................................... 18
7.10 Bleed the Jack ............................................................................................................................................ 18
7.11 Clean or replace the Pneumatic Control Valve ..................................................................................... 19
7.12 Replace Hydraulic Block .......................................................................................................................... 19
8 Troubleshooting ...................................................................................................................... 20
9 Decommissioning and Disposal ......................................................................................... 20
10 EC – Declaration of Conformity .......................................................................................... 21
11 Spare Parts Lists ..................................................................................................................... 22