AEC FP1600 User manual

User Manual FP Series UPS

1000VA-3200VA

www.allis.com.tw

FP series user manual

Allis Electric Rev3. July 2005

Contents

Safety information ..........................................................................................................I

Limited product warranty and policy ................................................................................II

1. Presentation.............................................................................................................. 1

1.1 General description............................................................................................ 1

1.2 System configurations........................................................................................ 2

1.2.1 Rack mount............................................................................................. 2

1.2.2 Tower standalone..................................................................................... 3

1.2.3 Single voltage battery design .................................................................... 4

• Battery Pack(BP) ................................................................................ 4

• Battery Modules(BM)........................................................................... 4

• Battery Modules With Charger(BMc) ...................................................... 4

1.3 Front panel....................................................................................................... 5

1.4 Rear panel........................................................................................................ 6

• FP 1000/ FP1500/ FP 2200/ FP 3000 (UL)..................................................... 6

• FP1000/ FP1600/ FP2500/ FP3200 (CE)........................................................ 7

• Extended Battery Module............................................................................ 9

2. Installation ............................................................................................................. 10

2.1 Unpacking ...................................................................................................... 10

2.2 Installation in rack position............................................................................... 13

• Immovable ............................................................................................. 13

• Removable ............................................................................................. 14

2.3 Installation in tower position............................................................................. 15

2.4 LCD orientation ............................................................................................... 16

2.5 Connection to communications.......................................................................... 17

2.5.1 Connection............................................................................................ 17

2.5.2 Standard .............................................................................................. 18

• RS-232............................................................................................ 18

2.5.3 Optional Interface Cards ......................................................................... 19

2.5.3.1 DB9 Dry Contact Card................................................................... 19

2.5.3.2 USB Card .................................................................................... 20

2.5.3.3 AS400 Card ................................................................................. 21

2.5.3.4 SNMP/HTTP Agent ........................................................................ 22

• USHA Pro/ USHA ProE................................................................. 22

• Net Agent Ⅱ............................................................................. 23

3. Operation ............................................................................................................... 24

3.1 Display and Controls........................................................................................ 24

3.2 Starting up/shutting down the UPS.................................................................... 26

3.3 Operating Modes ............................................................................................. 27

3.4 Configuration Settings ..................................................................................... 29

• Green Mode ............................................................................................ 29

• Output Voltage........................................................................................ 30

3.5 Cruiser Software ............................................................................................. 31

• Introduction............................................................................................ 31

• Installation ............................................................................................. 32

FP series user manual

Allis Electric Rev3. July 2005

Contents

4. Maintenance ........................................................................................................... 36

4.1 General Maintenance ....................................................................................... 36

• Environment ........................................................................................... 36

• Storing the UPS and battery ..................................................................... 36

• When to replace the battery...................................................................... 36

4.2 Battery Pack Replacement ................................................................................ 37

4.3 Testing new batteries....................................................................................... 38

4.4 Recycling the used battery ............................................................................... 38

4.5 Fuse replacement ............................................................................................ 38

5. Troubleshooting ....................................................................................................... 39

5.1 Audible alarms and status ................................................................................ 39

5.2 Troubleshooting Guide ..................................................................................... 40

6. Appendix ................................................................................................................ 41

6.1 Technical characteristics ................................................................................... 41

• Design principle....................................................................................... 41

• Components description ........................................................................... 41

6.2 Specifications ................................................................................................. 43

• General specifications .............................................................................. 43

• Battery Run Time .................................................................................... 46

6.3 Contact information ......................................................................................... 47

FP series user manual

Allis Electric - I - Rev3. July 2005

Safety information

SAVE THESE INSTRUCTIONS. This UPS unit operates from utility power and contains a number of high

current back-up batteries, the information is important to all personnel involved. Please read this manual

first before unpacking, installation and operation of the UPS.

 CAUTION: Safety of persons

 Opening or removing the cover of the unit may expose you to lethal voltage within the unit even it is apparently

not operated and the input wiring is disconnected from electrical source.

 Refer all UPS and battery service to authorized service personnel from the manufacture or agent authorized by

the manufacturer.

 Do not dispose battery in a fire. The battery may explode.

 Do not open or mutilate the battery. Release electrolyte is harmful to skin and eyes. It may be toxic.

 The following precautions should be observed when working on batteries:

• Remove watches, rings, and other metal objects.

• Use tools with insulated handles.

 CAUTION: Product Safety

 Install the UPS in a clean environment, free from moisture, flammable gases or fumes and corrective

substances.

 Keep the UPS on a flat, stable surface with adequate space around it for proper ventilation.

 Operate the UPS in an indoor environment only in an ambient temperature range of 32oF to +104oF (0oC to

+40oC).

 The UPS is designed for data processing equipment. It is not intended for use with life support and other

designated “critical” devices.

 Maximum load must not exceed that shown on the UPS rating label.

 Storing magnetic media on top of the UPS may result in data loss or corruption.

 Once batteries have reached the end of their life, ensure they are disposed properly. REFER TO YOUR LOCAL

LAWS AND REGULATIONS FOR BATTERY DISPOSAL REQUIREMENTS.

 The UPS must be handled with care and attention since the high energy stored within the batteries. It must

always be kept in the position marked on the external packaging and must not be dropped.

 Please keep unobstructed air in the exhaust holes of UPS.

 The battery should be maintained on a regular time schedule.

 CAUTION: Special Precautions

 The UPS should be installed according to the instructions in this manual. Failure to do so could result in safety

issues. It could also invalidate your warranty.

 DO NOT CONNECT equipment that could overload the UPS or demand half-wave rectification from the UPS, for

example: electric drills, vacuum cleaners, printers or hair dryers.

 Adjust only those controls that are listed by the Adjustment Section. If the unit does not operate normally by

following the operating instructions, contact the sales representatives.

Icon Usage

These icons may be found in the content.

WARNING: Obvious danger to personnel or equipment.

CAUTION: Possible danger to personnel or equipment

Important information

FP series user manual

Allis Electric - II - Rev3. July 2005

Limited product warranty and policy

 Limited Product Warranty-

AEC warrants this equipment, when properly applied and operated within specified

conditions, against faulty materials or workmanship for a period of 24 months after the date

of purchase. For equipment located outside Taiwan, AEC only covers faulty parts. AEC

products repaired or replaced pursuant to this warranty shall be warranted for the

unexpired portion of the warranty applying to the original product. This warranty applies

only to the original purchaser.

This warranty does not cover shipping costs, installation costs, maintenance and service

items, calibration and adjustment. Repair or replacement of a defective part, or the

crediting to the user of the value thereof, does not extend the original warranty period.

 Warranty policy-

The warranty shall be void if (a) the equipment is damaged by the customer, is improperly

used, is subjected to an adverse operating environment, or is operated outside the limits of

its electrical specifications; (b) the equipment is repaired or modified by anyone other than

AEC or AEC-approved personnel; or (c) has been used in a manner contrary to the product’s

operating manual or other written instructions. All claims under this warranty must be

submitted in writing to AEC within 30 days of the occurrence or the claim will not be

considered. This warranty does not include damage resulting from accident or misuse.

AEC reserves the right to determine whether the damage to the connected equipment is

due to malfunction of the AEC product by requesting the equipment in question to be sent

to AEC for examination. This policy is above and beyond, only to the extent needed, of that

provided by any coverage of connected equipment provided by other sources, including,

but not limited to, any manufacturer's warranty and/or any extended warranties.

EXCEPT AS PROVIDED ABOVE, AEC MAKES NO WARRANTIES, EXPRESS OR IMPLIED,

INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE.

EXCEPT AS PROVIDED ABOVE, IN NO EVENT WILL AEC BE LIABLE FOR DIRECT, INDIRECT,

SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF THIS

PRODUCT, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. Specifically, AEC is

not liable for any costs, such as lost profits or revenue, loss of equipment, loss of use of

equipment, loss of software, loss of data, costs of substitutes, claims by third parties or

otherwise. Coverage also does not apply to connected medical and industrial equipment.

To receive service under this warranty, you must be the original purchaser/user of the

product in question. You must obtain a Returned Material Authorization (RMA) number from

AEC. Products must be returned to AEC with transportation charges prepaid and must be

accompanied by a brief description of the problem encountered and proof of date and place

of purchase.

The policy of AEC is one of continuous improvement. Specifications are subject to change

without notice.

FP series user manual

Allis Electric - 1 - Rev3. July 2005

1. Presentation

1.1 General description

In today’s world where power requirements are increasing, utility power quality and

reliability is decreasing. Normal everyday routines are constantly exposed to power

problems such as power outages, sags, or surges. Any of these problems can spell disaster

for the unprepared. Down time resulting form power problems costs industries billions of

dollars over the course of a year. Industrial and commercial end-users need to be prepared

when the power that they rely on is also a potential problem.

One way to protect critical systems from power outage and sags is the FP-series line of

true on-line uninterruptible power supplies (UPS). The FP-series UPS is designed for

optimizing power quality with the ease of installation.

The FP series Features:

• Double conversion

• Continuous battery charger and inverter for primary power path

• Constant battery connection to inverter and load

• Guaranteed full power operation during power failure

• No voltage drop and zero transfer time

• Light weight unit

• Hot-swappable battery

• User-friendly Graphic LCD

Applications :

• Computers

• Network Servers

• Workstations

• Wireless Communications

• Other Electronic Peripherals

FP series user manual

Allis Electric - 2 - Rev3. July 2005

1. Presentation

1.2 System configurations

1.2.1 Rack mount

2U (426 W ×

××

× 88 H ×

××

× 500 D mm)

4U (426 W ×

××

× 176 H ×

××

× 500 D mm)

8U (426 W ×

××

× 352 H ×

××

× 500 D mm)

FP series user manual

Allis Electric - 3 - Rev3. July 2005

1. Presentation

1.2.2 Tower standalone

2U (88 W×

××

× 426 H ×

××

× 500 D mm)

4U (176 W×

××

× 426 H ×

××

× 500 D mm)

6U (264 W×

××

× 426 H ×

××

× 500 D mm)

FP series user manual

Allis Electric - 4 - Rev3. July 2005

1. Presentation

1.2.3 Single voltage battery design

 Battery Pack(BP)

The 48VDC standard battery pack contains four 4 × 12V7AH

lead-sealed acid batteries. It is used in all FP series UPS models and

is interchangeable with each other.

 Battery Modules(BM)

The battery module contains two(2) Battery Packs. The standard 2U

high single module design always for easy configuration when adding

extra battery modules for extended backup times.

 Battery Modules With Charger(BMc)

The BMc is a BM with an added battery charger. The charger shortens

the recharge time of the batteries.

Additional battery charger

FP series user manual

Allis Electric - 5 - Rev3. July 2005

1. Presentation

1.3 Front panel

 FP1000/FP1500/FP1600

1. Vent

2. Push Buttons

3. Graphic LCD Display

4. Input Breaker Switch

• FP1000: 15A 125V (UL) or

10A 250V (CE)

• FP1500: 15A 125V (UL)

• FP1600: 10A 250V (CE)

5. Internal 48VDC Battery Pack

 FP2200/FP2500/FP3200

1. Vent

2. Push Buttons

3. Graphic LCD Display

4. Input Breaker Switch

• FP2200: 20A 125V (UL)

• FP2500: 15A 250V (CE)

• FP3200: 20A 250V (CE)

5. 2U 96VDC Battery Module

 FP3000

1. Vent

2. Push Buttons

3. Graphic LCD Display

4. Input Breaker Switch

• FP3000: 30A 125V (UL)

5. 2U 96VDC Battery Module

5

1

2

3

4

5

1

2

3

4

5

1

2

3

4

FP series user manual

Allis Electric - 6 - Rev3. July 2005

1. Presentation

1.4 Rear panel

FP 1000/ FP1500/ FP 2200/ FP 3000 (UL)

 FP1000/FP1500

8

1 2 2 3 4 5 6 7

1. Input Receptacle (15A 125V) 5. Battery Connector

2. Fan 6. Output Fuse (15A 250V)

3. Optional Communication Slot 7. Output Receptacle (NEMA 5-15R)

4. Standard RS232 8. Input cable 6’ (10A 250V)

 FP2200

1 2 3 4 5 6 7

1. Power Cord 6’ (NEMA 5-20P; 20A 125V) 5. Standard RS232

2. Output Fuse (15A 250V) 6. Fan

3. Output Receptacles (NEMA (1)5-15R; (2)5-20R) 7. Battery Connector

4. Optional Communications Slot

FP series user manual

Allis Electric - 7 - Rev3. July 2005

1. Presentation

 FP3000

1 2 3 4 5 6 7 8 9

1. Power Cord 6’ (NEMA L5-30P; 30A 125V) 6. Battery Circuit Breaker

2. Output Fuse (15A 250V) 7. Fan

3. Output Receptacles (NEMA (1)5-15R; (1)L5-30R) 8. Battery Connector

4. Optional Communications Slot 9. Battery Cable

5. Standard RS232

FP1000/ FP1600/ FP2500/ FP3200 (CE)

 FP1000/ FP1600

Australian

8

British

8

French &

German

1 2 3 4 5 6 7

1. Input Receptacle (10A 250V) 5. Battery Connector

2. Fan 6. Output Fuse (10A 250V)

3. Optional Communications Slot 7. Output Receptacle (refer to )

4. Standard RS232 8. Input cable 6’ (10A 250V)

8

FP series user manual

Allis Electric - 8 - Rev3. July 2005

1. Presentation

1.IEC TYPE

2. EUROPE TYPE

FRENCH BRITISH GERMAN AUSTRALIAN

 FP2500/ FP3200

Australian

10

British

10

French &

German

10

1 2 3 4 5 6 7 8 9

1. Input Receptacle (15A 250V) 6. Battery Circuit Breaker

2. Output Fuse (15A 250A) 7. Fan

3. Output Receptacles (refer to ) 8. Battery Connector

4. Optional Communication Slot 9. Battery Cable

5. Standard RS232 10. Input Cable 6’ (16A 250V)

1.IEC TYPE

2. EUROPE TYPE

FRENCH BRITISH GERMAN AUSTRALIAN

Output Receptacle options for FP1000/ FP1600.

Output receptacle options for FP2500/ FP 3200.

FP series user manual

Allis Electric - 9 - Rev3. July 2005

1. Presentation

Extended Battery Module

 How to plug in the battery connector ?

Before plugging in battery connector, please make sure the UPS unit is off.

This is a critical action to ensure the safety of the installer.

 How to add on the additional BM or BMc ?

1 3 2

1. Battery Connector

2. Standard Battery Cable

3. Additional Battery Cable

FP series user manual

Allis Electric - 10 - Rev3. July 2005

2. Installation

2.1 Unpacking

The FP-Series UPS can be supplied in a number of boxes depending upon the model ordered.

The number of boxes should be as follows:

MODEL (Box 1) BATTERY MODULE (Box 2) TOTAL BOXES

FP1000/FP1500/FP1600 N/A (internal battery pack) 1 Box

FP2200/FP2500/FP3000/FP3200 1 Battery Module 2 Boxes

The UPS and its shipping box are both labeled with the same bar code and

serial number. If the UPS has a problem, then please have the

information on the label ready and contact your sales representative.

FP series user manual

Allis Electric - 11 - Rev3. July 2005

2. Installation

 FP1000/FP1500/FP1600

Shipping Box

1 2 3

4 5 6

Mounting- feet × 2 Rack-mount × 2

7

Shipping Box Includes:

1. UPS

2. RS-232 communications cable

3. Cruiser software installation CD

4. User Manual (CD)

5. 2pcs mounting-feet for tower configuration

6. 2pcs 19” rack ears (+screws) for rack-mount configuration

7. Power Cord (for FP1000/FP1500/FP1600 only)

FP series user manual

Allis Electric - 12 - Rev3. July 2005

2. Installation

 FP 2200/FP2500/FP3000/FP3200

Box 1

(Please refer to Shipping Box contents included in

FP1000/FP1500/FP1600 previous page)

Box 2

2 3 4 5

1

Box 2 Includes:

1. BM (or BMc)

2. 2pcs Extension link for tower configuration

3. 2pcs 19” rack ears (+screws) for rack-mount configuration

4. A steel link to connect the UPS and BM (or BMc)

5. Battery cable

FP series user manual

Allis Electric - 13 - Rev3. July 2005

2. Installation

2.2 Installation in rack position

 Immovable

1. Align the mounting ears and secure with the supplied

screws.

2. Slide the UPS or battery module onto the fixed mounting

rails.

3. Secure the mounting ears to the posts.

4. Repeat the above steps for each UPS and battery module

until installation is complete.

The rack-

mount ears WILL NOT support the

weight of the UPS nor the battery module

.

They are used for mounting the UPS

and

battery module

onto the rack. Mounting rails

are required for each UPS or battery module. If

rails are not installed on the rack, then

please

contact

your service representative to order a

rail kit.

FP series user manual

Allis Electric - 14 - Rev3. July 2005

2. Installation

 Removable

Optional slide rails are available. Please contact your sales representative for more details.

1. Align the mounting ears and secure with the supplied screws.

2. Fasten the inner parts of the slide rails to the UPS or battery

module with the screws provided.

3. Secure slide rails to posts. As a precaution , fixed mounting rails

should be installation below the slide rails.

4. Slide the UPS or battery module into the slide rails.

5. Repeat the above steps for each UPS and battery module until

installation is complete.

FP series user manual

Allis Electric - 15 - Rev3. July 2005

2. Installation

2.3 Installation in tower position

The mounting feet feature as flexibility in configuration and are able to add on the other Battery

module using extendible links to meet long runtimes requirement.

(3) (4) (5)

(2) (3) (4)

(1) (2) (3)

(1) (2)

(1)

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