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Original Operating Instructions
EN
Neptun HCS 1
Hygiene Station
2
IMPORTANT - READ FIRST
Only start up the machine after having read and understood
these operating instructions. Should you need clarication, or
have any questions, we are always available to help.
HEUTE® Hygiene Station Neptun HCS1 cleans and, at the same
time, disinfects dirty soles of work shoes and boots. The separate
hand cleaning station ensures effective hand disinfection. HEUTE®
cleaning stations are built and tested in accordance with the latest
safety regulations. The proper function and operational safety of
the station can be guaranteed only, if the generally applicable
safety precautions and station-specic safety information in these
operating instructions are observed during use. The guarantee
will lapse in case of damage caused by ignoring these operating
instructions. The manufacturer shall not accept any liability for
personal injury or damage to property arising from the aforesaid.
In the event of problems, please immediately contact our service
department.
Intended use
HEUTE® Hygiene Stations Neptun HCS1 are used to clean the
outside surfaces of closed shoes and boots by means of electrically
driven brushes as well as for non-contact hand disinfection in a
separate station. Other use is not permitted! Only use the spare
parts approved of by the manufacturer of the machines. Operation
is permissible only in closed rooms observing the regulations
stipulated in the chapter "Safety instructions".
Operation in explosive environments is not permitted.
Foreseeable misuse
Basically, HEUTE® Neptun HCS 1 Hygiene Station must not be
used for:
- Cleaning and care of human body parts and objects that are
no part of footwear.
- Use as hand-held device to process surfaces.
- Use with the addition of caustic uids
Safety instructions
Read these operating instructions precisely and follow
the instructions for starting up and use.
The machine must not be changed or modied
because this may lead to risks, such as short circuit,
electric shock or re. Maintenance and repair must
be carried out exclusively by persons authorised for
the purpose, using original parts only. The use of non-
original spare parts or the unauthorised modications
of the machine will result in cancellation of the
declaration of conformity issued by the manufacturer/
distributor and
sign as well.
Use the machine in closed rooms only.
Operation is only permissible at ambient
temperatures between 0 deg. C and 40 deg. C.
The machine is not suitable for uninterrupted
continuous operation. By all means consider the
values for short-time operation (STO) mentioned on
page 15 (Technical data).
Do not continue using the machine when the cleaning
brushes are worn. This may damage the shoes. The
brushes must be replaced by a qualied person.
The design complies with the protection class IP55
specication. The voltage supply is three-phase 400 V
+ grounding - power: 0.80 kW. Observe the specic
data provided on the factory label!
During use, the motor may heat up to temperatures
up to 90 deg. C. Do not touch the hot motor without
safety gloves.
Use by children, in particular when unattended, must
be ruled out. Make sure that any contact between
pets and the machine is ruled out.
Please observe without fail that whilst the roller
brushes are used, no shoelaces, tongues and straps
on the sides of the shoes/boots will touch the ground.
They can be caught by the roller brushes, which could
cause injuries and damage of the footwear.
As a matter of principle, disconnect the mains plug
prior to cleaning, service and repair work. Do not
continue using the machine when the machine or
the switch cabinet with wiring, the water supply or
discharge are damaged.
Ensure that the machine is installed at ground level.
Enter and use the machine only with closed footwear
appropriate for wet cleaning.
Danger of slipping - observe slippery oor coverings in
front of and next to the machine caused by splashing
water.
Do not touch roller brushes, whilst the machine is in
operation.
Never drink the uid from the machine or optional
containers for detergent / disinfectant.
Excessive contact pressure during use of the brushes
can lead to damage of shoes//boots!
Stop using the machine, if the brushes do not rotate
freely and hazardous foreign objects affect the
function.
The user of the equipment is responsible for
the selection of the appropriate detergents and
disinfectants and their compatibility, particularly the
ones for hand disinfection.
The user is responsible for any personal injury and
damage to property that arise due to improper use,
faulty machine connection and/or operating errors.
When installed in commercial facilities, comply with
the industrial safety regulation applicable on site as
well as the accident prevention regulations issued by
the professional associations for electrical systems
and operating equipment.
3
Contents
Important - read rst 2
Intended use 2
Foreseeable misuse 2
Safety instructions 2
Welcome 3
Scope of delivery 3
Declaration of conformity 3
Environmental protection 3
Survey 4
Installation and commissioning 6
General information 6
Transport and installation 6
Precautions when commissioning 6
Water connection 6
Wastewater connection 6
Electric connection 6
Operation 7
Cleaning principle 7
Use of the sole cleaning function 7
Adjustment of water quantity - access 7
Adjustment of water quantity 7
Hand disinfection 8
System options - national language 8
System options - runtime of the brushes for sole cleaning 8
System options - medium quantity for hand disinfection 8
Prolonged non-use 8
Service and maintenance 9
Control 9
Cleaning 9
Maintenance 9
Recommended service intervals 9
Change of roller brushes 9
Cleaning of surfaces 10
Cleaning and access to the coarse dirt screen 10
Cleaning of brushes 10
Disassembly of the brush shaft 10
Gear motor - access 11
Dosing system for sole cleaning - access 11
Dosing system for sole cleaning 11
Dosing system for sole cleaning - activation 12
Dosing system for sole cleaning - ushing 12
Dosing system for hand cleaning - access 13
Dosing system for hand cleaning - setting 13
Dosing system for hand cleaning - activation 13
Dosing system for hand cleaning - ushing 13
Trouble shooting 14
Technical data 15
Wiring diagrams 16
Part drawings 19
EN
Welcome
Dear customer, we would like to thank you for purchasing one of
our HEUTE® Neptun HCS 1 Hygiene stations. You have purchased a
quality product, which – if used properly– will deliver clean results
for many years.
These operating instructions are a part of the machine, which
contains important information on commissioning, operation and
maintenance. Please keep these operating instructions for future
reference!
Scope of delivery
Neptun HCS 1 Hygiene station with integrated sole cleaning and
hand disinfection stations, operating instructions.
Declaration of conformity
The manufacturer herewith conrms that the machines of type
Neptun HCS 1 described in the following comply with the directives
listed below:
- machinery directive (2006/42/EC)
Authorized representative Steffen Moersch,
same address as manufacturer.
Christian Löwe, Managing Director
HEUTE Maschinenfabrik GmbH & Co. KG
Environmental protection
Disposal of the transport packaging
The packaging materials of your new machine are environmentally
friendly and recyclable. Please help by disposing the packaging in
an environmentally friendly manner. The packaging must not be given
to children to play with. There is a risk of suffocation caused by the
cardboard packaging and plastic lms.
Disposal of the product
Old devices that are no longer in use are no worthless waste.
Valuable raw materials can be recovered by environmentally friendly
disposal. Please inform yourself about the current disposal methods
by contacting the responsible person in your company or your local
authority.
4
Machine overview
Adjustable feet ABS
Turnstile opening from the
Storing capacity for the hand disinfection
medium up to max. 5 litres
2 infrared sensors - hand disinfection
Visualisation of cleaning process
(green=release; red=access blocked)
Reection light barrier
Water inlet ½",
dosing system
Reector
Step-on grating
564 mm
1169 ± 15 mm
265 ± 15 mm
902 mm
1647 ± 15 mm
163 ± 15 mm
Switch cabinet: 530 x 430 x 200 mm
Power supply 400 V, three phases
and GROUNDING 50Hz P=0.8 kW
113 mm
535 mm
910 mm
375 mm
5
EN
Outlet with a diam. 42 mm
with threaded end 1½"
1619 mm
1619 mm
910 mm
2 horizontal sole cleaning brushes,
diam. 180 mm, length 800 mm
6
Installation and commissioning
General information
Please observe, implicitly, the following instructions on the protection
of the stainless steel housing of the sole cleaning equipment during
storage, before installation and use.
- Protect the machine from external environmental impacts, such as
rain, sunshine and frost. The machine is made for indoor use only.
- The stainless steel surface of the machine must not get in touch
with other steel grades so that no contact corrosion occurs
(e.g. carbon steels, steel chips, tools used for steel machining).
Transport and installation
Due to the weight and bulky dimensions, the machine is
recommended to be unpacked and transported to the site
of installation by 4 persons making use of suitable transport
equipment - machine weight approx. 213 kg.
Use the machine indoors only.
When selecting the site of installation - required oor area
1,619 x 910 mm - take the water inlet and outlet as well as
the power supply into account (see chapter Installation and
commissioning). The machine must be installed on horizontal
and anti-slip ground. In order to ensure stability of the machine
level out any uneven oor areas by adjusting the feet with a
suitable spirit level.
Precautions when commissioning
Never remove or block the interlocking/contact switches on
the housing, which are activated with closed/lowered grating.
If, when the machine running, the grating opens, the switches
automatically cut-off the media supplies (water, power) and
stop the brushes from rotating.
When installing the water inlet, there is risk of contamination,
which may obstruct pipes, nozzles and dosing unit as well as
damage the solenoid valve. Make sure that the machine is
free of metallic and plastic residues before connecting the
machine to the electric circuit.
Water connection
- Inlet, diameter ½”
- Recommended operating pressure: 3 bar
- Maximum operating pressure: 6 bar
- Operating temperature between 30 deg. C and 50 deg. C (water
temperature above 60 deg. C damages the brushes).
- Water ow rate: approx. 7 l/min at 3 bar (setting valve on the unit).
The machine leaves the works without being equipped with an up-
stream check valve and water lter. If necessary, install a check valve
and water lter upstream.
The water quantity requested for cleaning can be individually adjust-
ed by a screw top – see chapter Operation > Setting of the water
quantity
Locate the canisters for sole cleaning (Fig. 1) and hand disinfection
(Fig. 2) (both items are not included in the scope of delivery) at a
suitable place according to the length of the supply line. For the sup-
ply of the respective medium
see
chapter Service and maintenance
> Dosing system for sole cleaning – activation and Dosing system
for hand cleaning – activation.
Electric connection
- three-phase 400 V + grounding - power: 0.80 kW (Fig. 4).
- Connect to the terminal in the switch cabinet (see Wiring
diagrams > Conguration of the terminal strips I und II) below).
Make sure that the required power supply of the machine
corresponds to the voltage
rendered available in your country.
The power supply of the machine must be electrically
protected from indirect contacts:
- High-sensitive Residual Current operated protective Device (RCD),
max. 30 mA.
- This protection must be provided by the in-plant installation and
is not included in the scope of delivery of the machine.
- For starting up set the main switch to position “I” (Fig. 5).
- The machine leaves the works with an emergency stop switch
(Fig. 6). In case of emergency or danger press the switch to
immediately stop the machine.
- Switch on and test the direction of rotation of the brushes.
Fig. 3
Fig. 1
Fig. 2
Wastewater connection
- Outlet with a diam. 42 mm with threaded end 1 ½" (Fig. 3)
7
Operation
Cleaning principle
- Cleaning of the sole prole of shoes and boots by horizontal
roller brushes (Fig. 7).
- Supply of water and detergent; dosage by
mixture in the dosing system.
EN
Fig. 7
Fig. 8
Fig. 4
Fig. 5
Fig. 6
Adjustment of water quantity – access
The setting handle for adjusting the water quantity is accessible on
the face below the checker plate. Changeover the bow lock and lift
off the checker plate - no tool required (Fig. 9).
Adjustment of water quantity
The water quantity requested for cleaning can be individually
adjusted by valve (Fig. 10). Water ow approx. 7 litres per minute.
Fig. 10
Fig. 9
Use of the sole cleaning function
Sole cleaning is activated when passing through the machine
(possible from both sides) by releasing an opto-electrical signal
(light barrier) (Fig. 8) and initiates the following operations:
- Rotation of the roller brushes (gear motor driven).
- Opening a solenoid valve with dosing system and supply of
water as well as detergent onto the rotating roller brushes.
The operation stops when the light barrier is de-excited.
Basically, the machine can be passed through from either side,
since the optical sensors were built-in on each side. The mechanical
access block and optical release of the turnstile, however, are
enabled from the brush side of the equipment only. The release of
the turnstile (Fig. 12) is displayed visually by the changing indicator
light (from red to green, see Figs. 12 - 13). Entering the equipment
form the opposite side, the turnstile is not blocked and the optical
release is active.
8
Hand disinfection
The contactless hand disinfection is enabled by activating the two
infrared sensors by inserting both hands with the palms pointing to
top into the hand washing station (Fig. 11). The medium is sprayed
onto the palms according to the programmed setting. Then retract
both hands and rub the medium uniformly on the palm and exterior
hand surfaces. The built-in turnstile (Fig. 12) releases the access
only when the cleaning of the hands has been completed. The
release is optically indicated by changing from red to green display
on the hand station (Fig. 13).
System options – national language
Press the two buttons (A) + (B) at the same time for minimum of
5 seconds until the display changes over to the language indication
mode. Use the two buttons +/- to toggle between English and
French displays. Display value 1 = English, display value 0 = French
Then press the green OK button to save the selection and leave the
menu with the ESC button (Fig. 15).
System options – runtime of the brushes for
sole cleaning function
Ex works, the runtime of the brushes is set to 10 seconds after
contact with the light barrier. In order to change this default value,
press button (A) to get to the "sole washer” menu. Select as desired
the runtime of the brushes with the +/- buttons. After specifying the
value, leave the menu with the ESC button. The value is saved and
does not need to be conrmed (Fig. 15).
System options - medium quantity for hand
disinfection
The quantity of the medium output through the two nozzles is approx.
2 ml per second. Ex works, the value is set to 0.5 second = 1 ml. The
value is freely adjustable in 0.1 second increments. For changing,
press the button (A) twice to get to the menu. The second factor is
adjustable as wanted with the +/- buttons. After specifying the value,
leave the menu with the ESC button. The value is saved and does not
need to be conrmed (Fig. 15).
System options – access and options
In order to change the system settings - see below - open the switch
cabinet door with the available special key (including in the delivery)
(Fig. 14). After changing the system setting correspondingly, close
the door properly.
Fig. 11
Fig. 14
Fig. 12
Fig. 13
Prolonged non-use
If the machine is supposed to be out of operation over a longer
period of time (e.g. company holidays), please ush the dosing
units as preventive measure to avoid deposits or line clogging in the
dosing systems.
The instructions on ushing the dosing systems for sole and hand
cleaning are described in chapter Service and maintenance >
Dosing system Sole cleaning – Flushing and Dosing system
Hand cleaning – Flushing.
Fig. 15
A
–
B OK
ESC
+
9
EN
Recommended service intervals
The values specied in the table below are our empirical values.
In this regard, however, the real applications play the decisive part
(kind of contamination, service period, et cetera). Thus, refer to own
experience when adapting the intervals.
Service and maintenance
Servicing and repairs on the machine are to be carried out by
trained qualied personnel only. In order to ensure optimal function
of the sole cleaning machine, the system has to be inspected,
cleaned and serviced in regularly intervals. HEUTE® cleaning
machines are low-maintenance and reliable. However, there are
some components, which will wear after a long period of service
and/or will reduce the cleaning quality.
Unplug the power supply prior to
all interventions in the station.
Before any intervention on the station,
stop the water supply.
If the step-on grating has been unintentionally opened,
the rotation of the roller brushes automatically stops and
the solenoid valve of the water supply is shut-off.
Control
The machine should be checked for correct function regularly. While
doing so, inspect whether components are damaged or worn and
whether the machine is able ensure the required cleaning effect. No
foreign matter is allowed to be within the rotary area of the roller
brushes.
Cleaning
The cleaning intervals of the machine depend on the in-plant
operating conditions. With increasing dirt, shorten the cleaning
intervals. With decreasing dirt, extend the cleaning intervals
accordingly. Cleaning also includes scheduled cleaning of both the
dosing systems. The composition of the applied detergents and
disinfectants has to comply with the in-plant regulations for hygiene
and cleanness.
Maintenance
The Neptun HCS1 Hygiene Station is considered to be very low-
maintenance and reliable. However, there are some components,
which will wear after a long period of service and will reduce the
cleaning quality - e.g. brushes.
Brushes, the bristles of which, for example, have snapped off or got
too soft to be able removing dirt in active manner, point to excessive
wear.
Suitable spare parts can be purchased from the specialist dealer or
manufacturer.
Instructions on replacement of wearing parts are described below in
the chapter Service and maintenance.
Change of roller brushes
1.
Lift up the grating (locking function when open) to get access to
the two roller brushes and to activate the switching-off function
of the machine. The roller brushes can be removed without
special tools (by two persons, if necessary) (Fig. 16).
2.
Horizontal roller brushes: Pull the front side up (Fig. 17). The
roller brushes are driven by a cross pin placed on the gear motor
side.
3.
When re-inserting the roller brushes make sure that the cross
pin is positioned correctly and the brush ts properly.
Fig. 17
Fig. 16
Service
Interval
Control 1 x / week
Cleaning of surfaces 1 x / week
Cleaning of coarse dirt screen 1 x / week
Cleaning of brushes 1 x / month
Cleaning of the dosing units
- Sole cleaning
- Hand cleaning
1 x / month
or with medium renewal,
as basic rule.
Change of roller brushes every 5-7 years,
or when worn
10
Cleaning of surfaces
The micro-blast stainless steel surface is made of stainless steel
type 304.
During the cleaning work, the following has to be prevented, and
cleaning has to be carried out always by thoroughly ushing with
clear water:
- Contact with carbon steel
- Usage of steel sponge, grinding powder
- Application of chlorine products and bleaching agents
Cleaning and access to the coarse dirt screen
Remove the roller brush rst – cf. chapter Service and maintenance
> Change of the roller brush
Remove the coarse dirt screen (Fig. 18).
Assemble in reversed order.
Cleaning of brushes
Clean and disinfect the built-in Nylon brushes with a sufciently
large volume of depressurised water or soak in suitable detergent.
Do not use detergents based on chlorine bleaching, in no case.
Never apply any high-pressure cleaning technique. Brushes, the
bristles of which, for example, have snapped off or got too soft to be
able to remove dirt in active manner, point to excessive wear.
Fig. 18
Disassembly of the brush shaft
1.
Remove the roller brush (cf. chapter Service and maintenance >
Change of the roller brush).
2.
Remove the socket-head screw on the front longitudinal side of
the brush body with suitable tool (Fig. 19).
3.
Remove snap ring located at the face of the brush body with
suitable tool, and subsequently extract the spacer ring (Fig. 20).
4.
Now, separate the brush body from the shaft (Fig. 21).
5.
When assembling, t the pin in that place provided in the brush
hub, tighten the grub screw, attach the ring (diam. 30 mm) and
mount the snap ring.
Fig. 21
Fig. 20
Fig. 19
11
EN
Fig. 22
Gear motor – access
The built-in gear motors are 100 percent free of maintenance
(Fig. 22). For access to the two motors take the actions explained in
the following description Service and maintenance > Dosing system
Sole cleaning – access.
Dosing system for sole cleaning – access
Remove the bow lock by folding – no tool required – and remove
the checker plate to the top (Fig. 23). The mixing system is located
between the two gear motors (Fig. 24).
The detergent/disinfectant is dosed by nozzles of different sizes
– supplied with the machine (Fig. 25). To obtain the desired
concentration, select the appropriate nozzle (see the table below).
The data in the table below are to be considered as guideline to
facilitate the selection of the appropriate nozzle for the requested
concentration. To adjust the dosing as precisely as possible, carry
out some tests. The transparent nozzle is a stopper.
Dosing system for sole cleaning
The dosing system mixes water and detergent/disinfectant at a
specied ratio. This ratio is determined by the respectively installed
nozzle. In order to ensure optimal function, use a product that has
the same viscosity as water. Avoid the use of crystallised detergent/
disinfectant.
Fig. 25
Structure of the dosing system
Flow direction of the water
G¾”
connection
Outlet
For dosing the detergent/disinfectant,
select and build in the nozzle according
to the following table.
Transparent
silicone hose, 2 m
Filter screen
G½”
connection
Inlet
Casing of the dosing system
Check valve
screwed on the
dosing system
Fig. 23
Fig. 24
12
1.
View the structure of the dosing system – cf.
chapter Service
and maintenance > Dosing> Structure of the dosing system.
2.
For that purpose, remove the transparent silicone hose xed
on the check valve by rotary movement.
3.
Fit the previously selected nozzle with the narrow end piece
on to the check valve.
4.
Then attach the transparent silicone hose to the check valve.
Make sure that the transparent silicone hose is completely
xed on to the check valve and not kinked.
Dosing system for sole cleaning – activation
The detergent/disinfectant is activated by water supply through the
system.
1.
During commissioning, submerge the hose end including the
attached screen into the detergent container/canister (Fig. 26)
– container not included in the scope of delivery. The detergent/
disinfectant must not contain chlorine or bleaching ingredients
because they could damage the stainless steel surface, brushes
and other components.
2.
Switch on the machine by activating the light barrier until the
medium to be dosed has reached the level of the mixing tap
system (Fig. 27). To achieve a perfect function and mixture, use
detergents/disinfectants having the same viscosity as water
(water = viscosity of 1). Media of higher viscosity (semiuid) may
cause functional problems.
Dosing system for sole cleaning – ushing
We recommend to ush the system for the detergent / disinfectant
on a regular basis. As basic rule, however, whenever changing the
detergent / disinfectant canister or with every maintenance work,
clean the station. For that purpose, submerge the silicone hose with
attached dirt screen into a canister lled with clear water and run
the machine for 20-30 seconds.
Deposition and foreign matter could cause damage to the system.
Thus, if the machine has not been used for a longer time, check that
the silicone hose and dirt screen attachment (on the silicone hose)
are free of depositions. If required, ush the dosing system with clear
tap water.
Fig. 26
Fig. 27
Nozzle colour Addition of
detergent/disinfectant
without 22.00 pc
grey 21.20 pc
black 21.00 pc
beige 17.00 pc
red 12.20 pc
white 9.00 pc
blue 7.60 pc
light brown 5.20 pc
green 4.10 pc
orange 3.10 pc
dark brown 2.50 pc
yellow 1.90 pc
turquoise 1.10 pc
violet 0.94 pc
pink 0.35 pc
transparent 0.00 pc (used as stopper)
13
EN
Dosing system for hand cleaning – access
See chapter Service and maintenance > System options – Access
and options.
Dosing system for hand cleaning – setting
The setting options (media quantity) can be adjusted as desired.
Access through the door of the switch cabinet - see chapter Service
and maintenance > System options - Medium quantity for hand
disinfection.
Dosing system for hand cleaning – activation
The detergent / disinfectant is activated whenever the hygiene hand
station is used (Fig. 28).
During rst commissioning, handle the medium for hand disinfection
in the same way as the dosing system for sole cleaning – see chapter
Service and maintenance > Dosing system for sole cleaning –
activation. Exciting the two hand sensors, the medium is fed from the
canister - see chapter Service and maintenance > Dosing system
for sole cleaning - activation. The supply of the disinfectant can be
accelerated pressing the separate button (Fig. 29).
Dosing system for hand cleaning – ushing
We recommend to ush the system for the detergent / disinfectant
on a regular basis. As basic rule, however, clean the station whenever
changing the detergent / disinfectant canister or with every
maintenance work. For that purpose, submerge the silicone hose
with attached dirt screen into a canister lled with clear tap water
and press the button (Fig. 29) for 20-30 seconds.
Deposition and foreign matter could cause damage to the system.
Thus, if the machine has not been used for a longer time, check the
sole cleaning machine before use that the silicone hose is free of
depositions. If required, ush the dosing system with clear tap water.
Fig. 28
Fig. 29
14
Trouble shooting by qualied personnel
The machine
does not work.
The canister(s) is / are
empty.
The uid is viscous.
The water does not
reach the brush(es)
when the machine is
switched on.
The detergent /
disinfec tant of the
hand washing station
is not output at all
or with insufcient
quantity only when
using the station.
The turnstile does not
enable access.
The power supply is interrupted or one of the
components
failed. Please consult qualied specialists.
Change the canister.
Try to drawn in clear
water. When the ma-
chine operates correctly,
dilute the uid upstream
of the canister and/or
change the nozzle.
Is there a valve installed
upstream to the
machine?
Check in the system
setting how big the
output quantity is and
change it.
Check if the hygiene
station enables hand
cleaning.
Check whether the valve
for setting the water
quantity is not fully
open.
(*) Remove the
hose from the check
valve of the dosing
system. Place your nger
to feel if there is any
negative pressure.
In the afrmative, open
the valve installed up-
stream to the machine.
Inspect if there is any foreign matter in the feeding line
blocking the ow. Test the faultless function of the two
spray nozzles and sensors.
In the afrmative, get
the turnstile tested for
mechanical function by
qualied personnel.
In the negative, the
solenoid valve does not
open.
In the negative, disinfect
the hands properly
according to instruction.
In order to check
this, close the valve
completely and check
whether the uid is
drawn in.
Sucking effect present.
Sucking effect absent.
Get the solenoid valve
replaced by a qualied
specialist, if required.
If the cleaning uid is
not drawn in, proceed
to (*).
Make sure that the
suction hose or suction
lter is not clogged by
depositions.
Make sure that the
suction hose is free of
damage.
Check whether the
existing nozzle is not
clogged.
Dismount the check valve. Check the
two O-ring seals of the cone and spring (if required,
replace the complete dosing ap).
Remove any clogging
or replace the parts.
Do not forget to t the
lter on to the inlet of
the hose.
In the afrmative,
change the hose. Do not
forget to t the lter on
to the inlet of the hose.
If the nozzle is clogged,
eliminate such clogging
or replace the nozzle.
Dismantle the nozzle and
clean the nozzle of the
dosing system because
depositions may have
built up.
15
EN
Technical data
Dimensions: 1,619 x 910 x 1,662 mm (B x T x H)
Weight: 213 kg
Connected values: three-phase 400 V + grounding
Power: 0.80 kW
Protection class: IP55
Short-time operation (STO): 8 min
Airborne noise emission: less than 80 dB(A)
Trouble shooting by qualied personnel
The machine operates without water.
The water supply is not opened or is interrupted.
Check the water supply.
The runtime of the brushes is too slow / too long.
Incorrect value pre-set.
Setting - check brush runtime (see chapter
Operation > System options - runtime of the
brushes for sole cleaning function)
The machine does not drain the wastewater.
Water draining port is clogged.
Check the water outlet - remove any clogging,
if required.
The motor is blocked or runs rough.
Foreign matter is inside running parts.
Immediately disconnect the machine from the
power supply. Inspect the machine and roller
brushes for foreign matter (turning the roller
brushes by hand), and remove such matter.
The machine is very loud
during the cleaning process.
Foreign matter is inside running parts.
Immediately disconnect the machine from the
power supply. Inspect the machine and roller
brushes for foreign matter (turning the roller
brushes by hand), and remove such matter.
or
Inspect the roller brushes for correct t.
16
Emergency
stop
Circuit diagram (II)
Circuit diagram (I)
Neptun HCS 1 circuit diagrams
ARMARMARM
+
Q1
Q2
Q3
Q4
I1
I2
I3 I4 IB IC ID IE
-
24V DC
CD12
SHUNT
4 3
2
17
6
2
5
2
17
0
0
7
17
0
0 9
11
17
10
12
13
8
14
18
20
0
M
02-18
02-17
X1
X2
H1
WHITE
24V
21
22
S1
RED
- -
A1
A2
KS
24V
XC 1
XC 2
XC 3
XC 4
API
88970041
MILLENIUM 3
21
22 24
KS
03-4
0
03-10
1
3
4
B1
XC 6
XC 5
0
03-10
7
A1
A2
R1
24V
XC 8
XC 9
1
3
4
B2
10 XC 11
XC 12
1
3
4
B3
13
A2 A1
XC 15
0
03-18
1
3
4
B4
XC 14
0
04-11
XC 17
A1
A2
R2
24V
0
03-14
1
3
4
B5
XC 22
XC 23 21
11
12 14
KS
03-4
18
04-14
17
04-2
0
04-2
00
12
0
L1
L3
L2
M
3
M
3
XP
L1
XP
L2
XP
L3
PE
1
2
3
4
5
6
QG
25A
XP
1
0.18Kw
UVW
M1
1
2
3
4
5
6
DM10
Calibrated 0.7A
0.63-1.00A
1L1
2T1
3L2
4T2
5L3
6T3
KM1
04-5
XP
2
XP
3
XP
4
0.18Kw
UVW
M2
1
2
3
4
5
6
DM11
Calibrated 0.7A
0.63-1.00A
XP
5
XP
6
gG
N1
2
CC2
10x38
4A
0
03-2
aM
1
2
3
4
CC1
10x38
0.5A
~~
-+
U1
5A
400V
24V
03-2
Motor
brush (1)
Terminal strips and
cabling, orange
Main switch
Motor
brush (2)
Gerätespannung
400 V + T
ON Fuse relay
CROUZET relay-output
FDC
Turnstile
DC input
Motor
Sole cleaning Sole cleaning
Motor
Motor
Turnstile
Lock
grating
17
Circuit diagram (IV)
Circuit diagram (III)
EN
ARMARMARM
17
15
15
17
17
18
16
03-21
03-21
A1
A2
KM1
24V
11
12 14
R1
03-11
XC 19
XC 20
24V
1
2
Y1
A
K
V1
03-16
1
2
L1
11
1214
R2
03-17
X1
X2
H2
24V
XC 16
X1
X2
H3
24V
XC 18
18
03-20
17
0
Solenoid valve
water
blue
blue
blue
brown
greenblack
(black)
brownbrown
yellow
blue
blue
pink
white
brown
blue
blue
brown
green
yellow
grey
pink
white
red
bluegrey
blue
pink
green
Solenoid DC
Control box - work light
Control box
hand disinfection
Control box
Switching unit -
turnstile
Switch
Pump
Control box - pump unit
red
red
blue
brown
brown
grey
yellow
grey
pink
white
red
brown
green
yellow
grey
pink
pink
white
red
Solenoid DC
Turnstile
opened
green red
Turnstile
closed
Motor
Brush
voltage supply
18
Assignment of the terminal strips (II)
Assignment of the terminal strips (I)
Neptun HCS 1 circuit diagrams
M
3
M
3
XP
PE
02-4
L1
QG:1
1L1L
02-4
L2
QG:3
2L2L
02-4
L3
QG:5
3L3L
PE.
02-10
1
DM10:2M1:U
02-10
2
DM10:4M1:V
02-11
3
DM10:6M1:W
.PE
02-14
4
DM11:2M2:U
02-14
5
DM11:4M2:V
02-15
6
DM11:6M2:W
1
2
X1
X2
X1
X2
1
2
M
A2 A1
ROUGE
XC
03-4
1
S1:22SG1
33
03-4
2
XC:3SG1
44
03-4
3
XC:2
44
03-4
4
KS:A1
55
03-10
5
APIB1:3
00
03-10
6
APIB1:1
22
03-11
7
APIB1:4
88
03-12
8
B2:3
00
03-12
9
XC:12B2:1
22
03-12
10
APIB2:4
0101
03-13
11
XC:20B3:3
00
03-13
12
XC:9B3:1
22
03-14
13
APIB3:4
2121
03-15
14
APIB4:4
3131
03-14
15
APIM3:A1
99
04-12
16
V1:KL1:2
6161
A
K
03-17
17
API
4141
04-14
18
APIH3:X1
8181
04-7
19
R1:11Y1:1
5151
04-7
20
XC:11Y1:2
00
03-18
21
APIB5:4
0202
03-18
22
XC:12B5:1
22
03-18
23
XC:20B5:3
00
Motor
brush (1)
Motor
brush (2)
Lock grating
C1 sole cleaning
green
C2 sole cleaning
C1 disinfection
C2 disinfection
Pump - disinfection
Solenoid DC
Turnstile opened
Diode “Turnstile free”
Limit switch - turnstile
Turnstile closed
Solenoid valve - water
Solenoid valve - water
19
EN
Neptun HCS 1 part drawings
12 10
118
11
5
5
20
3
2
6721
8
19
16
13
14
9
1517
4
Item Item No.
1 Coupling - stainless steel 06800401
2 Shaft of the roller brush, diam. 180 x 800 mm, stainless steel 304 06800402
3 Roller brush, diam. 180 mm, length 800 mm - PBT-blue 06800403
4 Thrust bearing 06800404
5 Switch AP3T13Z11 06800405
6 Motor P=037 kW-M50C-D1 06800406
7 Motor P=037 kW-M50C-D1 06800407
8 Bearing 06800408
9 Dosing system - dosage meter 3.5 06800409
10 Solenoid valve 24Vcc-NF-½" 06800410
11 Filter 06800411
12 Valve ½" 06800412
13 Light barrier OGH200 06800413
14 Reector for light barrier OGH200 06800414
15 Pump unit M500 24VDC 06800415
16 Nozzle PPH B1/BHH-PP1.3 06800416
17 Sensor OGH200 06800417
18 Light unit 06800418
19 Solenoid 24 VDC 06800419
20 Button - hand cleaning 06800420
21 VA checker plate 06800421
A
A
20
Weinsbergtalstraße 2 · 42657 Solingen · Germany
Phone: +49(0)212-380 310 · Fax: +49(0)212-380 31-49
E-mail: info@heute-gmbh.de · Internet: www.heute-gmbh.de
EN • 03-2017
EN
This operating manual contains descriptions of our products, but it does not give any warranties for
specific properties or operational results. Authoritative is, unless otherwise specified, only the technical
base, at the time of delivery of the goods in combination with this manual, by HEUTE Maschinenfabrik
GmbH & Co. KG. The products and their design are subject to constant changes / improvements. We
reserve the right to apply technical changes, anytime.
This manual is protected by copyrights. All rights reserved. This manual shall not be copied, translated,
or otherwise modified, unless explicitly accepted, in writing, by the manufacturer
(HEUTE Maschinenfabrik GmbH & Co. KG).
Askims Skytteväg 4A · SE-436 51 Hovås · Sweden
Tel: +46(0)31 28 50 90 · Fax: +46(0)31 28 50 90
E-mail: [email protected] · Internet: www.gentus.se
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