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Toyota Corolla E12-D, Corolla E12-A, Genuine Audio Installation Instructions Manual

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**
E12
**
-A
AND
**
E12
**
-D
Toyota Genuine Audio
INSTALLATION INSTRUCTIONS
FOR
TOYOTA MOTOR CORPORATIONManual Ref. n° AIM 000 164-1
Corolla (RHD)
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 205-04
PRECAUTIONS
• Be sure to disconnect the negative (-) lead from the battery ter-
minals.
• Do not pinch the rear wiring or harness in the tightened part.
• When passing the wires through the bulkhead or other panels,
use a grommet to ensure waterproofing.
• Protect the wiring using tape when it is passed through a hole.
• When disconnecting the connectors, be sure to grip the con-
nector body. Do not tug on the wiring.
• Do not forcibly pull any car wiring harness. Rough tugging may
result in opened connections, or a broken wire or harness.
• Confirm that lamps, horn, wiper and other car accessories operate
normally.
• Protect your car using wing covers, seat and so on.
• Use the correct tool when tightening bolts or nuts.
• Before drilling a hole, check that the rear of the mounting wall
is clear.
• Be sure to firmly tighten connectors and terminals.
• Before connecting the power wiring to the battery, check the
wiring connections, harness, etc. to see that they are properly
secured.
• Check body and trim near area of installation to be certain no
dirt or scratches resulted from the installation.
PLEASE READ THOROUGHLY THESE PRECAUTIONS
BEFORE THE INSTALLATION
waterproof - O.K. !!
Grommet
Stop it !
Taping
Insert
completely
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 3
05-04
TABLE OF CONTENTS
1. Application Chart......................................................................................................................................................... 4
2. System Layout ............................................................................................................................................................ 5
3. In-Dash 6CD Changer Installation............................................................................................................................... 7
4. Hide Away 6CD Changer Installation........................................................................................................................... 19
5. Tweeters Installation ................................................................................................................................................... 25
6. Subwoofer Installation ................................................................................................................................................ 30
audio apl chart mmc 04 corr.xls
Hide-Away CD-Changer TM0461(08601-00911) Navigation System TNS300 (08545-52801)
1
CD-Tuner
(
onl
y)
Standard from factor
y
2
CD-Tuner + CD-Chan
g
er Standard from factor
y
Standard from factor
y
.
(
1
)
3
CD-Tuner + Navi
g
ation
(
TBT
)
Standard from factor
y
.
(
2
)
4
CD-Tuner + CD-Chan
g
er + Standard from factor
y
.
(
2
)
Navi
g
ation
(
TBT
)
Standard from factor
y
.
(
1
)
.
(
2
)
5
CD Chan
g
er-Tuner
(
onl
y)
Standard/o
p
tional from factor
y
6
CD Changer-Tuner + CD-Changer Standard/optional from factory
Standard/optional from factory
. (1)
7
CD Changer-Tuner + Navigation (TBT) Standard/optional from factory
. (2)
8
CD Chan
g
er-Tuner + CD-Chan
g
er + Standard/o
p
tional from factor
y
.
(
2
)
Navi
g
ation
(
TBT
)
Standard/o
p
tional from factor
y
.
(
1
)
.
(
2
)
10
Head unit Standard/o
p
tional from factor
y
Standard/o
p
tional from factor
y
.
(
1
)
(
1
)
Located under the RH seat,
(
2
)
located under the LH seat
HEAD UNIT
In Dash CD-Changer TM 0561(08601-00907)
REQUIRED ADDITIONAL PARTS
+ ADD-ON UNIT(S)
COMBINATION
wire 08695-00370
-
F/K 08695-02800 + wire 08695-00370
wire 08695-00370
F/K 08695-02800 + wire 08695-00370
-
F/K
(
PZ 425-E0336-60
)
+ wire 08673-64800 + wire 08673-64801
F/K (PZ 425-E0336-60) + F/K 08695-02800 + wire 08695-00370 + wire 08673-64801 +
wire 08673-64800
F/K (PZ 425-E0336-60) + wire 08695-00370 + wire 08673-64801 + wire 08673-64800
F/K (PZ 425-E0336-60) + F/K 08695-02800 + wire 08695-00370 + wire 08673-64801 +
wire 08673-64800
AVN full map navi-system
F/K (PZ 425-E0336-60) + wire 08673-64800 + wire 08673-64801
wire 08695-00370
F/K (PZ 425-E0336-60) + wire 08695-00370 + wire 08673-64801 + wire 08673-64800
UDA (Unique Design Audio)
F/K 08695-02800 + wire 08695-00370
AUDIO APPLICATION CHART
TMME-CA Division Dev. Dept. - 05May, 2004
Corolla **E12**-A and **E12**-D
(LHD + RHD)
Subwoofer 08691-00834: On the floor, preferably under the RH seat (if free), under LH also possible (if free)
2. SYSTEM LAYOUT
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 5
05-04
See Application Chart
6
HIDE-AWAY 6 CD-CHANGER
6
IN-DASH 6 CD-CHANGER
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 6
05-04
See Application Chart
24
24
SUBWOOFER
TWEETERS
21
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 7
05-04
IN CASE OF MANUAL AIR CONDITIONER
2.
a)
Remove the screw and control knob
.
: Screw (1x)
b) Remove the lower cluster panel .
: Clip (8x)
3
4
100
3. IN-DASH 6CD CHANGER INSTALLATION
1.
a) Remove the shift cover .
: Clip (6x)
b) Remove the ashtray .
2
1
Fig. 1
Fig. 2
Put the protective tapes on the shaded
areas. Be sure to remove the parts
carefully not to damage the section.
CAUTION
Fig. 3
IN CASE OF AUTO AIR CONDITIONER
3. Remove the lower cluster panel .
: Clip (8x)
3
Put the protective tapes on the shaded
areas. Be sure to remove the parts
carefully not to damage the section.
CAUTION
2
1
100
3
3
Nylon pry tool
Nylon pry tool
Nylon pry tool
4
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 8
05-04
4.
a) Remove the centre cluster panel .
: Clip (4x)
: Screw (4x)
b) Remove the combo .
6
101
5
Fig. 4
6
5
101
5. Cut the tape (10 pieces).
Fig. 5
6.
a) Route and attach the changer wire
to the reinforcement pipe using tape
(2x) as shown.
b) Bundle up the excess changer wire
and attach it using tape (1x) as
shown.
1
2
1
2
Fig. 6
When installing the combo check that
the changer wire does not overlap the
the rear of the combo.
CAUTION
Excess wire
Duct
1
2
1
Reinforcement pipe
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 9
05-04
7. Route and attach the changer wire
using tape (1x) as shown.
1
2
Fig. 7
When installing the in-dash 6CD
changer check that the changer wire
does not overlap the rear of the 6CD
changer.
CAUTION
2
1
8.
a)
Connect the changer wire to the com-
bo using the conversion harness .
b) Refit the combo and centre cluster
.
: Clip (4x)
: Screw (4x)
101
5
6
34
6
2
Fig. 8
A conversion harness (P/N 08695-
00370) is needed for connection to the
audio unit.
34
NOTE
5
2
101
Reinforcement pipe
6
34
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 10
05-04
9. Fit the spring nuts (2x).
40
Fig. 9
Slightly expand the spring nuts and
install them gently.
CAUTION
40
40
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 11
05-04
10. Fit the sub brackets (L + R) using
screws as shown.
: Screw (2x)
102
102
4
Fig. 10
11. Fit the side brackets (L + R) to the in-
dash changer-unit using screws .
: Screw (4x)
7
7
6
5
Fig. 11
4
102
4
5
6
102
7
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 12
02-02
12. Fit the in-dash changer-unit using
screws
+
.
: Screw (2x)
: Tapping screw (2x)
104
103
104
103
6
Fig. 12
13.
a) Remove the distortion spring .
b) Remove the cover from the lower
cluster panel .
3
10
9
Fig. 13
14. Attach protection tape to the lower
cluster panel as shown in order not
to damage the surface of the lower
cluster panel .
3
3
11
Fig. 14
104
103
9
10
3
11
3
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 13
05-04
17. Mark the cluster panel by using the
template ‘front’ .
8
3
Fig. 17
IN CASE OF MANUAL AIR CONDITIONER
15. Attach protection tape as shown so
that there will be no scrap adhering to
the reverse side of the lower cluster
panel .
3
11
Fig. 15
16.
a) Copy the template from the manual
(page 34).
b) Cut the templates using scissors.
Fig. 16
11
3
19mm
19mm
185mm
Marking
Marking
3
Edge
fits
Edge fits
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 14
05-04
20. Mark the lower side of the reverse side
of the cluster panel using a ruler.
3
Fig. 20
18. Mark the right side of the cluster panel
using template ‘RH’ .
9
3
Fig. 18
19. Mark the left side of the cluster panel
using the template ‘LH’ .
10
3
Fig. 19
Marking
Marking
Marking
Ruler
5mm
55mm
55mm
55mm
25mm
5mm
25mm
185mm
185mm
9
10
10
3
3
3
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 15
05-04
21. Make 2 cuts at the 2 marked points in
the lower cluster panel as shown
using a saw.
3
Fig. 21
22. Make a cut in the lower cluster panel
as shown using a cutter.
3
Fig. 22
Be careful not to damage the lower
part of the cluster panel with the saw.
CAUTION
Cut
Cut
3
3
23. Cut the 2 ribs as shown using a saw.
Fig. 23
Cut
3
05-04
Corolla (RHD) - 16
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
26. Cut the other markings on the left side
of the lower cluster panel using a
cutter.
3
Fig. 26
24. Cut the marked areas at the 4 corners
of the lower cluster panel using a
saw.
3
Fig. 24
25. Cut the other markings on the right
side of the lower cluster panel using
a cutter.
3
Fig. 25
3
3
Ruler
Ruler
3
05-04
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 17
27. Cut the marked area using a ruler as
shown.
Fig. 27
Ruler
3
28. Fit the panel on the lower cluster
panel using clips .
: Clip (2x)
12
12
3
11
Fig. 28
3
3
12
12
11
11
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 18
05-04
29. Reinstall the lower cluster panel .
3
Fig. 29
3
11
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 19
05-04
4. HIDE AWAY 6CD CHANGER INSTALLATION
1.
a) Remove the shift cover .
: Clip (6x)
b) Remove the ashtray .
2
1
Fig. 30
2
1
Nylon pry tool
IN CASE OF MANUAL AIR CONDITIONER
2.
a)
Remove the screw and control knob
.
: Screw (1x)
b) Remove the lower cluster panel .
: Clip (8x)
3
4
100
Fig. 31
3
Fig. 32
IN CASE OF AUTO AIR CONDITIONER
3. Remove the lower cluster panel .
: Clip (8x)
3
3
100
4
Nylon pry tool
Put the protective tapes on the shaded
areas. Be sure to remove the parts
carefully not to damage the section.
CAUTION
Put the protective tapes on the shaded
areas. Be sure to remove the parts
carefully not to damage the section.
CAUTION
Nylon pry tool
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 20
05-04
4.
a) Remove the centre cluster .
: Clip (4x)
: Screw (4x)
b) Remove the combo.
101
5
Fig. 33
6
5
101
5.
a) Remove the front scuff plate (R).
: Clip (7x)
b) Remove the kick panel (R).
: Nut (1x) and clip (1x)
105
13
107
12
Fig. 34
13
12
105
107
6. Remove the bolts at the front of
the driver’s seat .
: Bolt w/washer (2x)
106
20
106
Fig. 35
Fasten the bolts with specified torque
when reassembling.
CAUTION
20
106
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