Toyota Corolla E12-A Installation Instructions Manual

**

E12

**

-A

AND

**

E12

**

-D

Toyota Genuine Audio

INSTALLATION INSTRUCTIONS

FOR

TOYOTA MOTOR CORPORATIONManual Ref. n° AIM 000 164-1

Corolla (RHD)

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 205-04

PRECAUTIONS

• Be sure to disconnect the negative (-) lead from the battery ter-

minals.

• Do not pinch the rear wiring or harness in the tightened part.

• When passing the wires through the bulkhead or other panels,

use a grommet to ensure waterproofing.

• Protect the wiring using tape when it is passed through a hole.

• When disconnecting the connectors, be sure to grip the con-

nector body. Do not tug on the wiring.

• Do not forcibly pull any car wiring harness. Rough tugging may

result in opened connections, or a broken wire or harness.

• Confirm that lamps, horn, wiper and other car accessories operate

normally.

• Protect your car using wing covers, seat and so on.

• Use the correct tool when tightening bolts or nuts.

• Before drilling a hole, check that the rear of the mounting wall

is clear.

• Be sure to firmly tighten connectors and terminals.

• Before connecting the power wiring to the battery, check the

wiring connections, harness, etc. to see that they are properly

secured.

• Check body and trim near area of installation to be certain no

dirt or scratches resulted from the installation.

PLEASE READ THOROUGHLY THESE PRECAUTIONS

BEFORE THE INSTALLATION

waterproof - O.K. !!

Grommet

Stop it !

Taping

Insert

completely

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 3

05-04

TABLE OF CONTENTS

1. Application Chart......................................................................................................................................................... 4

2. System Layout ............................................................................................................................................................ 5

3. In-Dash 6CD Changer Installation............................................................................................................................... 7

4. Hide Away 6CD Changer Installation........................................................................................................................... 19

5. Tweeters Installation ................................................................................................................................................... 25

6. Subwoofer Installation ................................................................................................................................................ 30

audio apl chart mmc 04 corr.xls

Hide-Away CD-Changer TM0461(08601-00911) Navigation System TNS300 (08545-52801)

1

CD-Tuner

(

onl

y)

Standard from factor

y

2

CD-Tuner + CD-Chan

g

er Standard from factor

y

Standard from factor

y

.

(

1

)

3

CD-Tuner + Navi

g

ation

(

TBT

)

Standard from factor

y

.

(

2

)

4

CD-Tuner + CD-Chan

g

er + Standard from factor

y

.

(

2

)

Navi

g

ation

(

TBT

)

Standard from factor

y

.

(

1

)

.

(

2

)

5

CD Chan

g

er-Tuner

(

onl

y)

Standard/o

p

tional from factor

y

6

CD Changer-Tuner + CD-Changer Standard/optional from factory

Standard/optional from factory

. (1)

7

CD Changer-Tuner + Navigation (TBT) Standard/optional from factory

. (2)

8

CD Chan

g

er-Tuner + CD-Chan

g

er + Standard/o

p

tional from factor

y

.

(

2

)

Navi

g

ation

(

TBT

)

Standard/o

p

tional from factor

y

.

(

1

)

.

(

2

)

10

Head unit Standard/o

p

tional from factor

y

Standard/o

p

tional from factor

y

.

(

1

)

(

1

)

Located under the RH seat,

(

2

)

located under the LH seat

HEAD UNIT

In Dash CD-Changer TM 0561(08601-00907)

REQUIRED ADDITIONAL PARTS

+ ADD-ON UNIT(S)

COMBINATION

wire 08695-00370

-

F/K 08695-02800 + wire 08695-00370

wire 08695-00370

F/K 08695-02800 + wire 08695-00370

-

F/K

(

PZ 425-E0336-60

)

+ wire 08673-64800 + wire 08673-64801

F/K (PZ 425-E0336-60) + F/K 08695-02800 + wire 08695-00370 + wire 08673-64801 +

wire 08673-64800

F/K (PZ 425-E0336-60) + wire 08695-00370 + wire 08673-64801 + wire 08673-64800

F/K (PZ 425-E0336-60) + F/K 08695-02800 + wire 08695-00370 + wire 08673-64801 +

wire 08673-64800

AVN full map navi-system

F/K (PZ 425-E0336-60) + wire 08673-64800 + wire 08673-64801

wire 08695-00370

F/K (PZ 425-E0336-60) + wire 08695-00370 + wire 08673-64801 + wire 08673-64800

UDA (Unique Design Audio)

F/K 08695-02800 + wire 08695-00370

AUDIO APPLICATION CHART

TMME-CA Division Dev. Dept. - 05May, 2004

Corolla **E12**-A and **E12**-D

(LHD + RHD)

Subwoofer 08691-00834: On the floor, preferably under the RH seat (if free), under LH also possible (if free)

2. SYSTEM LAYOUT

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 5

05-04

See Application Chart

6

HIDE-AWAY 6 CD-CHANGER

6

IN-DASH 6 CD-CHANGER

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 6

05-04

See Application Chart

24

SUBWOOFER

TWEETERS

21

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 7

05-04

IN CASE OF MANUAL AIR CONDITIONER

2.

a)

Remove the screw and control knob

.

: Screw (1x)

b) Remove the lower cluster panel .

: Clip (8x)

3

100

4

100

3. IN-DASH 6CD CHANGER INSTALLATION

1.

a) Remove the shift cover .

: Clip (6x)

b) Remove the ashtray .

2

1

Fig. 1

Fig. 2

Put the protective tapes on the shaded

areas. Be sure to remove the parts

carefully not to damage the section.

CAUTION

Fig. 3

IN CASE OF AUTO AIR CONDITIONER

3. Remove the lower cluster panel .

: Clip (8x)

3

Put the protective tapes on the shaded

areas. Be sure to remove the parts

carefully not to damage the section.

CAUTION

2

1

100

3

Nylon pry tool

4

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 8

05-04

4.

a) Remove the centre cluster panel .

: Clip (4x)

: Screw (4x)

b) Remove the combo .

6

101

5

Fig. 4

6

5

101

5. Cut the tape (10 pieces).

Fig. 5

6.

a) Route and attach the changer wire

to the reinforcement pipe using tape

(2x) as shown.

b) Bundle up the excess changer wire

and attach it using tape (1x) as

shown.

1

2

1

2

Fig. 6

When installing the combo check that

the changer wire does not overlap the

the rear of the combo.

CAUTION

Excess wire

Duct

1

2

1

Reinforcement pipe

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 9

05-04

7. Route and attach the changer wire

using tape (1x) as shown.

1

2

Fig. 7

When installing the in-dash 6CD

changer check that the changer wire

does not overlap the rear of the 6CD

changer.

CAUTION

2

1

8.

a)

Connect the changer wire to the com-

bo using the conversion harness .

b) Refit the combo and centre cluster

.

: Clip (4x)

: Screw (4x)

101

5

6

34

6

2

Fig. 8

A conversion harness (P/N 08695-

00370) is needed for connection to the

audio unit.

34

NOTE

5

2

101

Reinforcement pipe

6

34

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 10

05-04

9. Fit the spring nuts (2x).

40

Fig. 9

Slightly expand the spring nuts and

install them gently.

CAUTION

40

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 11

05-04

10. Fit the sub brackets (L + R) using

screws as shown.

: Screw (2x)

102

4

Fig. 10

11. Fit the side brackets (L + R) to the in-

dash changer-unit using screws .

: Screw (4x)

7

6

5

Fig. 11

4

102

4

5

6

102

7

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 12

02-02

12. Fit the in-dash changer-unit using

screws

+

.

: Screw (2x)

: Tapping screw (2x)

104

103

104

103

6

Fig. 12

13.

a) Remove the distortion spring .

b) Remove the cover from the lower

cluster panel .

3

10

9

Fig. 13

14. Attach protection tape to the lower

cluster panel as shown in order not

to damage the surface of the lower

cluster panel .

3

11

Fig. 14

104

103

9

10

3

11

3

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 13

05-04

17. Mark the cluster panel by using the

template ‘front’ .

8

3

Fig. 17

IN CASE OF MANUAL AIR CONDITIONER

15. Attach protection tape as shown so

that there will be no scrap adhering to

the reverse side of the lower cluster

panel .

3

11

Fig. 15

16.

a) Copy the template from the manual

(page 34).

b) Cut the templates using scissors.

Fig. 16

11

3

19mm

185mm

Marking

3

Edge

fits

Edge fits

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 14

05-04

20. Mark the lower side of the reverse side

of the cluster panel using a ruler.

3

Fig. 20

18. Mark the right side of the cluster panel

using template ‘RH’ .

9

3

Fig. 18

19. Mark the left side of the cluster panel

using the template ‘LH’ .

10

3

Fig. 19

Marking

Ruler

5mm

55mm

25mm

5mm

25mm

185mm

9

10

3

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 15

05-04

21. Make 2 cuts at the 2 marked points in

the lower cluster panel as shown

using a saw.

3

Fig. 21

22. Make a cut in the lower cluster panel

as shown using a cutter.

3

Fig. 22

Be careful not to damage the lower

part of the cluster panel with the saw.

CAUTION

Cut

3

23. Cut the 2 ribs as shown using a saw.

Fig. 23

Cut

3

05-04

Corolla (RHD) - 16

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

26. Cut the other markings on the left side

of the lower cluster panel using a

cutter.

3

Fig. 26

24. Cut the marked areas at the 4 corners

of the lower cluster panel using a

saw.

3

Fig. 24

25. Cut the other markings on the right

side of the lower cluster panel using

a cutter.

3

Fig. 25

3

Ruler

3

05-04

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 17

27. Cut the marked area using a ruler as

shown.

Fig. 27

Ruler

3

28. Fit the panel on the lower cluster

panel using clips .

: Clip (2x)

12

3

11

Fig. 28

3

12

11

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 18

05-04

29. Reinstall the lower cluster panel .

3

Fig. 29

3

11

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 19

05-04

4. HIDE AWAY 6CD CHANGER INSTALLATION

1.

a) Remove the shift cover .

: Clip (6x)

b) Remove the ashtray .

2

1

Fig. 30

2

1

Nylon pry tool

IN CASE OF MANUAL AIR CONDITIONER

2.

a)

Remove the screw and control knob

.

: Screw (1x)

b) Remove the lower cluster panel .

: Clip (8x)

3

100

4

100

Fig. 31

3

Fig. 32

IN CASE OF AUTO AIR CONDITIONER

3. Remove the lower cluster panel .

: Clip (8x)

3

100

4

Nylon pry tool

Put the protective tapes on the shaded

areas. Be sure to remove the parts

carefully not to damage the section.

CAUTION

Put the protective tapes on the shaded

areas. Be sure to remove the parts

carefully not to damage the section.

CAUTION

Nylon pry tool

Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO

Corolla (RHD) - 20

05-04

4.

a) Remove the centre cluster .

: Clip (4x)

: Screw (4x)

b) Remove the combo.

101

5

Fig. 33

6

5

101

5.

a) Remove the front scuff plate (R).

: Clip (7x)

b) Remove the kick panel (R).

: Nut (1x) and clip (1x)

105

13

107

12

Fig. 34

13

12

105

107

6. Remove the bolts at the front of

the driver’s seat .

: Bolt w/washer (2x)

106

20

106

Fig. 35

Fasten the bolts with specified torque

when reassembling.

CAUTION

20

106

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