Onyx RCR Owner's manual

Category
Bicycles
Type
Owner's manual
OWNER’S MANUAL
RCR V2.0
onyxmotorbikes.com
info@onyxmotorbikes.com
(310) 800 2531
1924 E Maple Ave.
El Segundo, CA 90245
3
YOU ARE NOW THE PROUD OWNER OF AN ONYX MOTORBIKE.
In this document we will cover the basic landscape and maintenance of the
electric bike.
We want to thank you for choosing ONYX as your new form of transportation
and recreational use. We welcome you to the ONYX riding community. We
hope you use this manual to provide for reference in the operation, inspection
and basic maintenance of your ONYX. We are constantly updating and rening
our product. This manual contains the most up to date information bikes built
during 2018present. Please to use this document to keep yourself up to
speed for many enjoyable miles to come.
Sincerely,
ONYX Motorbikes
WELCOME
onyxmotorbikes.com
(310) 800-2531
@onyxmotorbikes
@onyxmotorbikes
@onyxmotorbikes
ONYX Motorbikes Group
facebook.com/groups/
onyxmotorbikes
GET IN TOUCH
Riding an electric bike is extremely dangerous. Use of this product can result in serious damage, injury,
or death. ONYX products function dierently from conventional bicycles and are dangerous. To minimize
risk of serious injury, protective equipment should be worn at all times including a helmet. You are
responsible for your own safety. Use this product with extreme caution and at your own risk.
WARNING
CONTENTS
QUICK START GUIDE 8
LETS GET READY TO RIDE!
CHECKING AND PREPPING THE BIKE FOR THE FIRST RIDE
BASIC BATTERY CHARGING PROCEDURE
USEFUL RIDING INFORMATION
SAFETY INFORMATION 16
GENERAL SAFETY INFORMATION
OPERATING SAFETY INFORMATION
IMPORTANT LABELS & WARNINGS
GENERAL INFORMATION 18
STANDARD RCR MODEL TECH SPECS
OPTIONAL EQUIPMENT SPECS
ACCESSORIES SPECS
TYPICAL RCR MODEL DISTANCE RANGE
OPERATING CONTROLS 32
MODEL RCR FEATURES OVERVIEW
HEADLIGHT
BRAKE LIGHT
PEDALS
BATTERY COVER
BATTERY LOCATION
REAR HUB MOTOR
ELECTRONICS COMPARTMENT
HANDLEBAR CONTROL FEATURES OVERVIEW
LCD DASH DISPLAY OVERVIEW
SET CLOCK
RIGHT SIDE CONTROLS
LEFT SIDE CONTROLS
KEY-FOB BUTTON LAYOUT AND OPERATION
OPTIONAL ACCESSORY OVERVIEW
OPERATING INSTRUCTIONS 42
GENERAL OPERATION
THROTTLE, BRAKING, PARKING
BATTERY OPERATION, CHARGING AND STORAGE
BATTERY OVERVIEW
BATTERY COVER REMOVAL
BATTERY REMOVAL + INSTALLATION
BATTERY CHARGING AND CHARGERS
BATTERY BALANCING
BATTERY STORAGE
BATTERY MAINTENANCE AND SAFETY TIPS
MAINTENANCE 62
OWNER RESPONSIBILITIES
RECOMMENDED MAINTENANCE AND SERVICE SCHEDULE
BASIC RCR MODEL MAINTENANCE
CLEANING
BODY PARTS & SKINS SERVICE
CHECK YOUR NUTS & BOLTS
CHECK YOUR ELECTRICAL STUFF
BRAKE SERVICE
WHEEL & TIRE SERVICE
CHAIN & FREEWHEEL
LONG TERM STORAGE
FASTENER LOCATION
TORQUE SPECS
TROUBLESHOOTING 66
RCR MODEL ELECTRIC MOTORBIKE PRECAUTIONS
COMMON TROUBLESHOOTING
ADDITIONAL TROUBLESHOOTING RESOURCES
TERMS & CONDITIONS 70
GENERAL INFORMATION
PURCHASE, PAYMENT & PRICING
SHIPPING PRODUCTS OTHER THAN ONYX BIKES
DISCLAIMER & LIMITATION OF LIABILITY
RETURNS & EXCHANGES
WARRANTY & COMPLAINTS
PRIVACY POLICY
COOKIE POLICY
NOTES 82
FIRST RESPONDER INFORMATION 83
HIGH VOLTAGE LOCATIONS
7
CALIFORNIA PROPOSITION 65
WARNING: Operating, servicing, or maintaining a passenger vehicle or o-highway motor
vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthal-
ates, and lead, which are known to the State of California to cause cancer and birth defects
or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the
engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or
wash your hands frequently when servicing your vehicle. For more information go to www.
P65Warnings.ca.gov/passenger-vehicle.
CALIFORNIA PERCHLORATE ADVISORY
WARNING: Certain components of this motorbike such as lithium batteries may contain perchlorate
material. Special handling may apply for service or end of life disposal. See www.dtsc.ca.gov.
QUICK START GUIDE
RCR MODEL
8
QUICK START GUIDE
LET’S GET READY TO RIDE
PRE-RIDE SAFETY CHECK
Before every ride, it is the owner responsibility to check
and maintain your vehicle according to the schedule below
unless service is needed otherwise:
+ Check the Headlight, Tail Light, & Any Other Installed
Lighting for Proper Operation
+ Check Tire Rotation – Should Spin Smooth & Straight
+ Check Tire Pressure (32 psi F&R)
+ Check Front & Rear Brake Operation
+ Check Battery Charge Level
+ Check & Torque Fork, Axle, Handlebar, and Suspension
Nuts (see General Information > RCR Torque Specications,
page 27)
Okay you are super tempted to ride the bike, but
lets get the bike fully charged and ready to ride
before you go ride o into the sunset. Your bike
will come fully charged when shipped. If you ride
the bike uncharged you could cause problems with
operating the bike. So lets get started!
Whether you are a seasoned cyclist or new to the
electric motorbike scene, riding an ONYX Motorbike
is an awesome experience every time and
everywhere you get to ride one. Pedaling your heart
out is great exercise and gets the blood owing for
sure, but being able to twist the throttle to give you
power whenever you need it gives you a rush and
a thrill like nothing else! However, there are some
general riding considerations to understand and
keep in mind your electric motorbike that will keep
you and others around you safe and happy.
QUICK START GUIDE
9
PREPARING FOR THE FIRST RIDE
Wear properly tting protective gear including at minimum:
full-face helmet, gloves, long pants, long sleeve bright
colored shirt, full-toed shoes, and a reective vest. Do not
wear loose tting pants or shoes that can get caught in the
chain, pedals, or wheels. Additional items that can make
your riding experience safer, better, and more comfortable
can include sunglasses (that will t and work with your hel-
met) and a jacket. Be careful wearing anything that can limit
your exibility, mobility, or vision.
If your locale does not require you to obtain and maintain a
valid motorcycle/moped driver’s license, ONYX Motorbikes
strongly recommends that you do so anyway. In addition to
learning more about and being tested on knowing the rules
of the road for safety reasons, having a moped/motorcycle
driver/rider license will help put any law enforcement agent
at ease in case they question your ride or ability to ride…
Additionally, even if your locale does not require you to
complete any formal training, ONYX Motorbikes strongly
recommends that you take a moped or motorcycle riding
course for proper training, especially if you are new to
motorbikes in general. Contact your State or local Depart-
ment of Motor Vehicles or law enforcement agency for any
recommendations or suggestions on training programs or
courses. These courses will often count as partial or full
credit for obtaining your motorcycle/moped drivers license!
Be sure to attend to the following before your rst ride:
+ Be sure to switch on headlight at low visibility. When
your bike is on there will always be a running light halo
on.
+ Obey all trac regulations.
+ Use hand signals when turning or changing lanes.
Please respect property of others and ride carefully.
Keep your feet on the pedals at all times. Keep the pedals
level, especially on turns.
+ After reaching maximum speed, reduce the throttle
opening to 3/4. While the reduction in speed will hardly
be noticeable, energy consumption nonetheless will be
considerably reduced.
+ Remember that regenerative (regen) braking is very
strong and can sometimes slow the bike to a stop alone
but it can be unreliable especially at a full battery charge.
So always use the regen brake feature with caution.
QUICK START GUIDE
RCR MODEL
10
BASIC BATTERY + CHARGING GUIDE
CHARGING THE BATTERY
Constantly removing the battery from the Onyx RCR
itself and removing wood cover constantly is not
necessary to charge the Onyx RCR battery.
There is an open port in the front of the body
to slide out the XLR charging cable. Plug the the
charger into a standard wall electrical outlet before
plugging the stock charger cable into the batteries
XLR charging cable.
If you do remove the battery, place a small towel in
the gap between the seat and wood battery cover
to protect your seat from scratching when removing
the battery cover.
CONSTANT VOLTAGE CHARGING
When the (Standard 5 Amp) Onyx RCR
charger light turns green that means 97%
(83.3 volts) of the charge is complete. The
remaining 3% to charge to 100% (84.0 volts)
takes 95 more minutes after the charger
light turns green. This last 3% is called
“constant voltage” and is done through
trickle charging.
It is okay to charge (5 amps) the Onyx RCR to
97% (83.3 volts) (charger light turns green)
and go for a ride. But this means that when
your battery gets below 68 volts, it may cut
out sooner.
Getting the maximum performance out of the Onyx RCR requires taking great care of its battery.
For detailed battery and charging information see OPERATING INSTRUCTIONS, BATTERY OPERATION, page 44.
QUICK START GUIDE
11
P RO TI P S
+ Riding faster consumes more battery.
+ Become familiar with how many miles away your destination is going to be.
+ Keep your battery charge levels above 20 percent which is 69.9 volts (67 with 41ah battery) on the display
voltmeter.
+ How well the battery is taken care of directly impacts the Onyx RCR’s performance, battery sag and top speed.
BATTERY SAG
Become familiar with the amount of battery sag full throttle
causes in eco mode, normal mode, and sports mode. Sag
is described as the amount of electricity drawn depending
on how much throttle is given. On a colder day it is not
uncommon at full throttle for the voltage sag to be 7 volts
and on warmer days for it to be between 4 volts to 5 volts.
• Each mode limits the amount of sag.
Eco mode will help prevent cut os by reducing battery sag.
• The amount of throttle given directly controls the
amount of battery sag.
BATTERY CUT OFF
When the amount of battery sag falls below 59
volts with a 23ah battery, the Onyx RCR will turn o.
Cut o occurs because the battery management
is protecting the batteries from damage. If it
completely cuts out you will need to toggle physical
on/o switch on your battery and use your key fob
to unlock the bike.
One way to prevent the Onyx RCR with 23ah battery
from completely cutting o is to immediatly activate
regenerative braking by using your rear brake.
If you have a 41ah battery and your voltage
drops bellow 56 volts, the battery will cut out and
immediatly come back on after 10 seconds.
QUICK START GUIDE
RCR MODEL
12
5: To fully remove the battery for charging, turn the
battery o using the switch (use ONYX app if 41ah)
grab the battery case handle and lift out the front of
the battery rst until it clears the top of the bike. In
the meantime, make sure to gently help the battery
cables out of the bike.
7: After the charge is complete make sure the
battery switch is in the “OFF” position before
installing the battery. Note: the 41Ah battery does
not have an ON/OFF switch and is operated via
bluetooth-enabled ONYX BMS App.
6: Plug in the charger into the wall and then plug
in your battery. The charger light will change from
green to red after the battery is connected. When
the battery is done charging the light will turn green.
QUICK START GUIDE
13
10: Grab both ends of the battery strap and buckle
it back together (adjust for a snug t if necessary).
Once the battery is secure you can turn the battery
power to the “ON” position.
11: Read the Operating Controls (page 30) before
attempting to turn on the bike.
9: Plug in the red battery discharge cables.
Do not be alarmed if you forgot to turn o the
battery and the connectors spark on contact. This
is okay a few times but over time this can wear out
your connector.
8: Place the back end of the battery on the battery
tray rst then sit it down the front gently moving the
cables into the bike.
QUICK START GUIDE
RCR MODEL
14
Research and understand your local laws and
classications where you live as well as where you
intend to ride!
ONYX Motorbikes recommends that you register
and insure your motorbike in one way or another
if you want to and IF YOU NEED TO. Please consult
your local laws.
Respect the environment, and tread lightly. Don’t
tear up or ride o of designated roads and trails. It
is cool to blaze your own trail sometimes, but make
sure it is OK to do so without damaging the local
vegetation or animal population!
Be aware of your surroundings. Remember that
e-bikes are quiet. Be aware of joggers, people
pushing strollers, and other cyclists that may be on
or near the paths and lanes that you may be using.
BEFORE YOU RIDE...
USEFUL RIDING INFORMATION
Consider installing some or all of the following items
as they can help or enhance your riding experience,
safety and visibility on the public roads with other
drivers:
+ Front & Rear Turn Indicator Lights
+ Rearview Mirrors
+ Front and/or Rear Wheel Fender(s)
+ License Plate (with a light to illuminate the plate)
+ Front & Rear Side Reectors
Visit onyxmotorbikes.com to purchase some of the
available accessories.
Whether you are a seasoned cyclist or new to the
electric motorbike scene, riding an ONYX Motorbike
is an awesome experience every time and
everywhere you get to ride one.
QUICK START GUIDE
LEFT TURN
STOP
RIGHT TURN
15
HAND SIGNALS
RCR MODEL
16
GENERAL SAFETY INFORMATION
This is a hight performance electric motorbike and
should be treated with extreme caution. Proper
safety gear, including a regionally approved helmet,
eye protection, riding boots, gloves, and protective
clothing should be worn while riding to reduce the
risk of potential injury.
Never permit a guest to ride your electric motorbike
without proper instruction. Never use alcohol or
mind-altering drugs before operating your electric
motorbike. The owner assumes all responsibility
while operating their motorbike. The seller assumes
no liability for misuse or operator negligence.
Prior to each use the rider must check everything
in the “Pre-Ride Safety Check” section of the Quick
Start Guide.
Modications and additional loads may aect your
bikes performance, handling, range and operation.
Use caution.
SAFETY INFORMATION
OPERATING SAFETY INFORMATION
IMPORTANT LABELS & WARNINGS
Your safety depends in part on the good mechanical
condition of the motorcycle. Be sure to follow
the maintenance schedule and adjustment re-
quirements contained in this manual. Be sure you
understand the importance of checking all items
thoroughly before riding and abiding by the local,
state, and federal laws.
Read all additional warnings and product instruc-
tions in this owner’s manual, as well as safety labels,
before operating your electric motorbike.
(SEE BATTERY SAFTEY TIPS, page 44)
SAFETY INFORMATION
17
OPERATING SAFETY INFORMATION
IDENTIFICATION NUMBER LOCATIONS
The frame number is etched under-
neath the rear seat down tube.
FRAME NUMBER LOCATION
The motor number can be found
on the pedal chain side etched on
the hub motors side cover plate.
The motor number starts after the
ONYX.
MOTOR SERIAL NUMBER
LOCATION
The FOB code is found on your key
FOB.
All models to date do not have a
do not have a VIN number. ONYX
bikes do however have a motor and
frame serial number.
FOB CODE
VIN NUMBER
GENERAL INFORMATION
RCR MODEL
18
GENERAL INFORMATION
STANDARD RCR MODEL TECH SPECS
ONYX Motorbikes reserves the right to make changes to the product information contained on this site at any time
without notice, including with respect to equipment, specications, models, colors, and materials.
GENERAL VEHICLE INFORMATION
ITEM SPECIFICATION
Drivetrain 100% Electric Direct-Drive Rear Hub Powertrain
Transmission Clutchless Shiftless Direct Drive Rear Hub Motor
Drive Modes
Motor Power (continuous)
Riding Range
Top Speed (limited)
Pedal Assist Full-Function, but Passive-Assist (not pedelec)
Battery Type Single Removable 72V Lithium-Ion Battery Pack in Heavy-Duty Metal Case
Anti-Theft Protection Anti-Theft Power Lock + Multi-Function Remote Alarm Key Fob
Front Fork/Suspension Design Heavy-Duty Motorcycle Forged Aluminum Fork
Rear Suspension Swingarm with Double 350mm (300mm for SHRTY) Adjustable Coilover Shock Absorber
Brakes Front & Rear Disc Brakes with Binary Power Regeneration
Tires 17” Diameter x 2.75” (3.00” on newer modles) Wide
ECO
1
= Economy NRM = Normal SPT = Sport
750W (governed)
1
1,500W (limited) 3,000W (limited)
75 miles
1
40 miles 20 miles
20 mph
1
38 mph 60 mph (max.)
GENERAL INFORMATION
19
Headlight Powerful Harley-Style 3-Element LED Bright White Projector Headlight with Halo Ring Running
Light
Tail Light Bright Red LED Brake Tail Light with Running Light
Frame Automotive Grade Steel Tube Chassis and Strong Battery Holder Tray Chassis
Display LED Backlit Multi-Function Speedometer, Clock, Odometer, Battery “Gas” Gauge, Battery
Voltage Reading
Basic Dimensions Compact 67” Long x 40” Tall x 27.5” Wide
GVWR - Gross Vehicle
Weight Restriction
506 lbs. (229 kg)
Total Curb “Wet” Weight (with battery) 156 lbs. (71 kg)
Maximum (Payload) Carrying Capacity (including rider,
installed accessories, and gear)
350 lbs. (158 kg)
Total “Dry” Weight (without Battery) 131 lbs. (59 kg)
Front Axle Weight Distribution 64 lbs. (29.2 kg); 41%
Rear Axle Weight Distribution 92 lbs. (41.8 kg); 59%
ITEM SPECIFICATION
Charge Capacity 23 Ah (or 41 Ah)
Battery Weight 25lbs (41 Ah 36lbs)
Battery Dimensions 14” long x 3” wide x 5” tall (41 Ah 14.17” x 7.28” x 5.12”)
Battery Cell Components 18650 2900mAh 10A batteries (41ah uses 21700 cells)
Battery Cells Customized 20S8P Lithium battery pack (41 Ah uses 20S9P)
Voltage Cut O The BMS is programmed to cut o at 85 volts to 59 volts (with 41ah 56 volts).
Recommended Voltage Charge Rate Recommended voltage charge and discharge range is between 84 volts and 60
volts [56 with 41ah].
BATTERY INFORMATION (Battery Cell information, see OPERATING INSTRUCTIONS, BATTERY OPERATION, page 44)
GENERAL INFORMATION
RCR MODEL
20
ELECTRONICS INFORMATION
ITEM SPECIFICATION
LCD Dash Display Bright Multi-Function LCD Display in Streamlined Housing with Current Speed, Charge Level Indica-
tor, Odometer, Trip Odometer, Voltage Reading
LCD Dashboard Drive Mode Indicator (ECO, NRM, SPT), Headlight Indicator, Left/Right Turn Indicator (optional
function)
Front Headlight Multi-Function LED Headlight, LED Ring Running Light (always on), 3-Element High Power LED
Rear Tail Light Red LED Tail Light with Brake Light
Throttle Half-Grip Twist Throttle with Kill Switch and Mode Select Switch
Battery Nominal Voltage - Output 72 VDC
Battery Case Dimensions 14.125” x 4.375” x 6.625” (358 mm x 111 mm x 168mm)
Battery Weight 25 lbs. (11.3 kg). 41 Ah - 36lbs
Operating VoltageRange 59-84 VDC (41 Ah 56-84 volts)
Maximum Charge Voltage 84 Volts +/- 2%
Battery Capacity 23 Amp-hour / 1,656 Watt-hour (1.6kWh) - 41 Amp-hour / 2,952 Watt-hour (2.9kWh)
Rated Current 55 Amps (constant current, discharge)
Peak Current ~70 Amps (maximum current measured under 3000 Watt motor load)
Typical / Max Charge Current 5 Amps – Recommended Standard / 10 Amp Maximum
Battery Cell Type High-Quality 3.7V Lithium Ion - NCM (Nickel Cobalt Manganese Oxide Based) 18650 Cells (41ah 21700)
ONYX Battery Pack Conguration 20S8P (20 Serials (20S) 8 Parallels (9P)) - 41 Ah 20S9P
Battery Pack Cell Matching & Grouping Tolerances Cell Capacity Gap = +/- 30 mah; Cell Voltage Gap = +/- 5 mV; Cell Internal Resistance Gap = +/- 3 mOhm
ONYX Battery Management System (BMS) Integrated Battery Battery Management System (BMS manages safe and ecient charging and
balancing of each and all battery cells as a system to maintain battery life and performance)
ONYX Battery BMS Management Scheme The BMS has an overcharge voltage protection function that detects and protects single cells in ad-
dition to serial groupings that will cut o charging to 4.25 V +/- 50 mV (recover at 4.15 V +/- 50 mV).
The over-discharge cuto is 2.8 V +/-80 mV (recover at 2.85 V +/- 150 mV). Also each cell incorpo-
rates PTC and CID protections. PTC (Positive Thermal Coecient) provides external short condition
cell protection, and CID (Current Interrupt Device) provides overcharge condition cell protection.
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Onyx RCR Owner's manual

Category
Bicycles
Type
Owner's manual

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