Raven SmarTrax Supplement Installation Manual

  • Hello! I am an AI chatbot trained to assist you with the Raven SmarTrax Supplement Installation Manual. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
Supplement & Installation Manual
CaseIH MXM Maxxum Series
Manual # 016-0190-074 Rev B 06/07
1
C HAPTER
I
NTRODUCTION
Congratulations on your purchase of the Raven SmarTrax system! This
system is designed to provide cutting-edge, hands-free steering of your
machine via GPS coordinates.
CaseIH MxM Series Maxxum SmarTrax Supplement & Installation Manual
2
Basic Kit
Contents
Below you will see the kit contents that you should have received with this
SmarTrax kit.
CaseIH MXM Series Maxxum SmarTrax Kit Contents
Quantity Item Description
Part Number
1
KIT, S.P.S. 063-0181-001
1 WELDMENT, BRACKET, UNIVERSAL MOUNTING,
PART "A" 116-0159-527
1 HOSE, HYD., -4 ORFS (F) 90° ELBOW TO -6 JIC
(F), 48" 214-1000-443
2 HOSE, HYD., -6 JIC (F) TO -6 ORFS (F), 90°, 60" 214-1000-444
2 HOSE, HYD., -6 JIC (F) TO -8 ORFS (F), 76" 214-1000-445
2 HOSE, HYD., -6 ORFS (F) TO -8 ORFS (F), 90°
ELBOW, 30" 214-1000-446
1 HOSE, HYD., -6 JIC (F) 90° TO -4 ORFS (M), 6" 214-1000-447
1 CABLE, HYD., DUAL COUNTERBALANCE W.
ORFS FITTINGS 334-0003-030
1 SWITCH, PRESS., MICRO, H. D., 15 -100 BAR,
ADJ., W. FTG. 422-0000-074
2 FITTING, ELBOW, 45° SWIVEL, -6 JIC M/F 333-0012-027
2 FITTING, ADAPTER, -10 ORFS RUN TEE M/M/F 333-0012-031
2 FITTING, REDUCER, -10 ORFS (F) TO -8 ORFS (M) 333-0012-032
6 FITTING, ELBOW, 90° SWIVEL, -6 JIC M/F 333-0012-042
2 FITTING, ELBOW, 90° SWIVEL, -8 ORFS M/F 333-0012-067
2 FITTING, ADAPTER, -6 ORFS RUN TEE M/M/F 333-0012-069
2 FITTING, ELBOW, 90° SWIVEL, -10 ORFS M/F 333-0012-096
2 FITTING, STRT., ADPTR., -6 ORFS (M) TO -10 SAE
O-RING (M) 333-0012-233
4 BOLT, 5/16-18 x 7/8" HEX HEAD 311-0052-104
4 BOLT, HEX, 3/8"-16 UNC x 1" 311-0054-105
4 NUT, 3/8"-16 312-1001-037
4 WASHER, LOCK, 5/16" 313-1000-019
4 WASHER, LOCK, SPLIT, 3/8" 313-1000-022
4 WASHER, FLAT, 3/8" 313-2300-013
1 VALVE, HYD., CLOSED CENTER LOAD SENSE 334-0003-062
1 MANUAL, INSTALLATION, CASE IH MXM
TRACTORS 016-0190-074
1 MANUAL, INSTALLATION, SMARTRAX 016-9001-021
1 LABEL, WARNING, DO NOT STEP 041-0159-688
1 LABEL, WARNING, TAMPERING 041-0159-689
1 CABLE, HYDRAULIC SOLENOID / OVERRIDE 115-0171-466
Manual # 016-0190-074 Rev B 06/07
3
C HAPTER
S
AFETY
Hydraulic
Safety
Precautions
When disconnecting the hydraulic hoses or when purging is required, be aware
that the hydraulic oil within the machine system may be extremely hot and under
high pressure. Caution must be exercised. Any work carried out on the hydraulic
system must be performed in accordance with the machine manufacturers
approved maintenance instructions. Raven Industries recommends that
appropriate protective equipment be worn when working on the hydraulic
system.Objects or materials that are able to bypass the machine’s hydraulic
filtration system will adversely reduce performance and possibly damage the
hydraulic valves.
Electrical Safety
Precautions
Do not reverse the power leads. Doing so will cause severe damage to the
equipment. Always check to make sure that the power leads are connected to the
correct polarity as marked. Ensure that the power cable is the last cable to be
connected.
Important: Hydraulics are under pressure. Never attempt to
open or work on a hydraulic system with the equipment
running. Care should always be taken when first opening a
system that was previously pressurized.
CaseIH MxM Series Maxxum SmarTrax Supplement & Installation Manual
4
Contacting
Raven
Industries
We welcome your feedback about this manual. If you have any comments or
suggestions for improvement, please let us know by contacting our Customer
Support Center by any of the following methods:
Via phone: 1-800-243-5435
Via mail:
Raven Industries
Flow Control Division
205 E. 6th St.
Sioux Falls, SD 57104
Via email: fcdinfo@ravenind.com
Manual # 016-0190-074 Rev B 06/07
5
C HAPTER
M
OUNTING
THE
U
NIVERSAL
B
RACKET
AND
V
ALVE
1. Attach pressure switch to PS port on SmarTrax valve before mounting
valve to ensure proper clearances.
2. Using the t-shaped bracket, mount the valve on the right side of the
machine, either between the steps (by drilling holes in front of the rear
fender), or by using the steel plate on the lower right front corner of the
cab.
Remember: The supplied hoses are meant to reach to the side
of the tractor and will have excess length when the valve is
mounted on the corner of the cab.
CaseIH MxM Series Maxxum SmarTrax Supplement & Installation Manual
6
Optional
Mounting
Point
Manual # 016-0190-074 Rev B 06/07
7
C HAPTER
H
YDRAULICS
Installing Load
Sense Lines
1. Remove the steering load sense line from the pump located on the right
side of the tractor, in front of the rear tire.
2. Trace the load sense line from the orbital back to be sure you have the
correct line. The orbital load sense line is the smallest of the 5 fittings
that are on the orbital and is located between two of the larger fittings.
CaseIH MxM Series Maxxum SmarTrax Supplement & Installation Manual
8
3. Attach the 90 degree end of the supplied hose (P/N 214-1000-443) to
the open Load Sense Port on the tractor pump.
4. Route the hose to the SmarTrax valve and connect it to the LS PV Port
using a 90 degree fitting.
5. Attach the 90 degree end of the supplied short adapter hose (P/N 214-
1000-447) to the LS Steer Port.
6. Route the original steering load sense line to the SmarTrax valve and
connect it to the adapter hose that is attached to the LS Steer Port.
Original LS
Line
Manual # 016-0190-074 Rev B 06/07
9
Installing the
Pressure and
Tank Lines
1. Locate the pressure line on the steering orbital. (if you are sitting in the
cab, it is the front, lower right port on the valve).
2. Mark the pressure line and remove it from the orbital.
3. Remove the tank line (located above the pressure line on the orbital)
and install a supplied tee on the port.
4. Attach the original tank line to the top of the tee you just installed.
5. Attach the supplied hose (P/N 214-1000-445) to the tee using the
supplied reducer fitting and the 90 degree fitting.
6. Route the hose to the SmarTrax valve and attach it to the “T” port using
a 90 degree fitting.
Steering
Orbital
The original pressure line shown above was replaced with a new one due to wear.
Tank Line
Pressure Line
CaseIH MxM Series Maxxum SmarTrax Supplement & Installation Manual
10
7. Attach a supplied tee to the pressure port on the orbital.
8. Attach the original machine pressure line to the top of the tee fitting.
9. Using a supplied reducer and 90 degree fitting (if needed), attach the
hose (P/N 214-1000-445) to the tee.
10. Route the hose to the SmarTrax block and attach it to the “P” port using
a 90 degree fitting (if needed).
Tank Line
Pressure Line
Manual # 016-0190-074 Rev B 06/07
11
Installing the
Left and Right
Steer Lines
Steer Line Basics
The left and right steer lines from the orbital attach to the steel lines on the right
side of the machine. The right steer port is next to the pressure port on the orbital.
The left steer port is next to the tank port. Follow the directions below to install
the left and right steer lines.
Installation
1. Mark the hoses and steel lines with ‘Left’ and ‘Right’, then disconnect
them.
2. Attach the supplied tee fittings to the steel lines. Do not re-attach the
original hoses.
Left and Right
Steer Connections
Installed Tee Fittings
CaseIH MxM Series Maxxum SmarTrax Supplement & Installation Manual
12
3. Attach the 90 degree end of the hose (P/N 214-1000-444) to the branch
port of each tee.
4. Route the hoses to the SmarTrax valve.
5. Attach the right steer hose to the B port and the left steer hose to the A
port using 90 degree or 45 degree fittings.
To
Counterbalance
Valve
To SmarTrax
Valve
Manual # 016-0190-074 Rev B 06/07
13
Installing the
Counter
Balance Valve
1. Remove the -6 JIC fittings that are in the A and B ports on the
counterbalance valve.
2. Install the supplied -10 SAE O-Ring (M) to -6 ORFS (M) fittings into
the valve.
3. Attach the Right Steer hose (from the orbital) to the B port and the Left
Steer hose to the A port.
4. Attach the supplied hose (P/N 214-1000-446) to the back of the counter
balance.
5. Connect the hoses to the previously installed tees on the left and right
steel lines. The counterbalance port on the opposite side of the A port
will connect to the left line and the port on the opposite side of the B
port will connect to the right line.
CaseIH MxM Series Maxxum SmarTrax Supplement & Installation Manual
14
Case MXM Maxxum Series Schematic - Before and After
Manual # 016-0190-074 Rev B 06/07
15
C HAPTER
S
TEERING
P
OSITION
S
ENSOR
& W
IRING
H
ARNESS
I
NSTALLATION
Mounting the
SPS
1. Attach the steering position sensor using the supplied brackets as
shown in the pictures below.
Important: Be sure not to over extend or over compress the
steering position sensor when turning the wheels.
Helpful Hint: A hole will have to be drilled in the supplied
bracket in order to mount it using a differential housing bolt.
CaseIH MxM Series Maxxum SmarTrax Supplement & Installation Manual
16
Manual # 016-0190-074 Rev B 06/07
17
C HAPTER
S
TART
-U
P
P
ROCEDURES
After installing the SmarTrax on your machine, always follow these start-up
procedures.
Make sure the Steering Position Sensor does not over-extend or over-compress
when turning the wheels.
Turn the wheels fully from side to side numerous times to remove air from the
hydraulic system.
Time the wheels for full left to right and right to left time of approximately 6
seconds. Refer to the Universal Kit Manual for instructions on this.
Adjust the pressure switch to the most responsive setting. Refer to the
Universal Kit Manual for instructions on this.
CaseIH MxM Series Maxxum SmarTrax Supplement & Installation Manual
18
Notes:
/