Kawasaki Z800 ABS Owner's manual

Category
Motorcycles
Type
Owner's manual
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
Quick Reference Guide
SAFETY INFORMATION j
GENERAL INFORMATION j
HOW TO RIDE THE MOTORCYCLE j
MAINTENANCE AND ADJUS TMEN T j
APPENDIX j
MAINTENANCE RECORD j
This Quick Reference Guide will
assist you in finding the information
you’re looking for.
A TableofContentsisincludedafter
the Foreword.
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
Whenever you see the symbols
shown below, heed their instructions!
Always follow safe operating and main-
tenance practices.
DANGER
DANGER indicates a hazardous
situation which, if not avoided,
will resu lt in death or serious in-
jury.
WARNING
WARNING indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
NOTICE
NOTICE is used to address prac-
tices not related to personal in-
jury.
NOTE
This note symbol indicates points of
particular in terest for more efficient
and convenien t operatio n.
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
NOTICE
THIS PRODUCT HAS BEEN
MANUFACTURED FOR USE IN A
REASONABLE AND PRUDENT
MANNER BY A QUALIFIED OP-
ERATOR AND AS A VEHICLE
ONLY.
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
Foreword
Congratulations on your purchase of a new Kawasaki motorcycle. Your new mo-
torcycle is the product of Kawasaki’s advanced engineering, exhaustive testing,
and continu o us striving for superior reliability, safety and performance.
Please read this Owners Manual carefully before riding so that you will be
thoroughly familiar with the proper operation of your motorcycle’s controls, its fea-
tures, capabilities, and limitatio ns. This manua l offers ma n y safe riding tips, but its
purpose is not to pro vid e instruc tio n in all the techniqu es and skills required to ride
a motorcycle safely. Kawasaki strongly recommends that all operators of this vehi-
cle enroll in a motorcycle rider trainin g program to attain aw areness of the mental
and physical requirements necessary for safe m otorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and
maintenance described in this manual. For those w ho would like more detailed in-
formation on their Kawasaki Motorcycle, a Service Manual is available fo r purchase
fromany authorizedKawasaki motorcycledealer. The ServiceManualcontainsde-
tailed disassembly and maintenance information. Those who plan to do their own
work should, of course, be competent mechanics and possess the special tools
described in the Service Manual.
Keep this Owner’s Manual aboard your motorcycle at all times so that you can
refer to it whenever you need information.
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
Thismanualshouldbeconsideredapermanentpartofthemotorcycleandshould
remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our
prior written permission.
This publication includes the latest information available at the time of printing.
However, the r e may be minor differences between the actual product and illu stra -
tions and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Motorcycle & Engine Company
© 2012 Kawasaki Heavy Industries, L td. Jul. 2012. (2)
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
(Australian model only)
TAMPERING WITH NOISE CONTROL SYSTEM
PROHIBITED
Owners are warned that the law may prohibit:
(a)The removal or rendering inoperativ e by anyperson other than for purposes
of maintenance, repair or replacement, of any device or element of design
incorporated into any new vehicle for the purpose of noise control prior to
its sale or delivery to the ultimate purchase r or while it is in u se; and
(b)The use of the vehicle after such device or element of design has been
removed or rendered inoperative by any person.
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
TABLE OF CONTENTS
SAFETY INFORMATION.................... 10
Read Owner’s Manual ..................... 10
Training ............................................ 10
Daily Safety Checks and Periodic
Maintenance................................. 10
Loading and Accessories
Information.................................... 11
Passenger .................................... 12
Baggage and Luggage................. 13
Accessories .................................. 13
Other Load.................................... 14
If You are Involved in an Accident.... 14
Safe Operation................................. 15
Carbon Monoxide Hazard............. 15
Fueling.......................................... 16
Never Ride with Drugs or Alcohol. 16
Protective Gear and Clothing ....... 16
Safe R iding Techniques................ 17
Additional Considerations for High
Speed Operation....................... 19
GENERAL INFORMATION................. 21
Specifications................................... 21
Serial Number Locations.................. 25
Location of Labels............................ 26
Location of Parts.............................. 33
Meter Instruments............................ 36
Tachometer................................... 37
Multifunction Meter (Right Side) ... 39
Multifunction Meter (Left Side)...... 46
Indicator L ights ............................. 52
Warning Indicator Lights............... 53
Keys................................................. 56
Ignition Switch/Steering Lock........... 59
Right Handlebar Switches................ 60
Left Handlebar Switches.................. 61
Brake Lever Adjuster........................ 62
Fuel Tank Cap.................................. 63
Fuel.................................................. 64
Fuel Requirements ....................... 64
Filling the Tank.............................. 66
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
Side Stand ....................................... 68
Seats................................................ 69
Tying Hooks ..................................... 72
Tool Kit ............................................. 72
Rear View Mirror.............................. 73
Event Data Recorder........................ 75
HOW TO RIDE THE MOTORCYCLE .76
Break-In ........................................... 76
Starting the Engine .......................... 77
Jump Starting................................... 79
Moving Off........................................ 82
Shifting Gears .................................. 83
Braking............................................. 84
Anti-lock Brake System (ABS) ......... 85
Yellow ABS Indicator Light............ 87
Stopping the Engine......................... 88
Stopping the Motorcycle in an
Emergency ................................... 88
Parking............................................. 89
MAINTENANCE AND ADJUSTMENT 92
Daily Safety Checks......................... 94
Periodic Maintenance....................... 97
Engine Oil ........................................ 102
Coolant............................................. 106
Air Cleaner....................................... 111
Throttle Control System ................... 112
Idle Speed........................................ 114
Clutch............................................... 115
Drive Chain ...................................... 117
Brakes.............................................. 121
Brake Light Switches........................ 124
Suspension System ......................... 125
Front Fork..................................... 125
Rear Shock Absorber ................... 127
Setting Tables............................... 129
Wheels............................................. 132
Battery.............................................. 135
Headlight.......................................... 139
Fuses ............................................... 141
General Lubrication.......................... 142
Cleaning Your Motorcycle................ 144
General Precautions..................... 144
Washing Your Motorcycle............. 145
APPENDIX.......................................... 150
Storage ............................................ 150
Troubleshooting Guide..................... 153
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
Owner Satisfaction........................... 154
Environmental Protection................. 156
MAINTENANCE RECORD ................. 157
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
10 SAFETY INFORMATION
j
SAFETY INFORM ATION
Read Owners Manual
Read this Owner’s Manual care-
fully before riding so that you will be
thoroughly familiar w ith the proper op-
eration of your motorcycle’s controls,
its features, capabilities, and limita-
tions. This manual offers many safe
riding tips, but its purpose is not to pro-
vide instruction in all of the techniques
and skills required to ride a motorc ycle
safely.
Training
Kawasaki strongly recommends that
all operators of this vehicle complete a
suitable motorcycle rider training pro-
gram to learnthe p roperskills an d tech-
niques necessary for safe m otorcycle
operation.
Daily Safety Checks and
Periodic Maintenance
It is important to keep your motorcy-
cle properly maintained and in safe rid-
ing condition. Inspect your m otorcy-
cle before every ride and carry out all
periodic maintenance. See the Daily
SafetyChecks section andthe P eriodic
Maintenance section in the MAINTE-
NANCE AND ADJUS TMEN T chapter
for more information.
WARNING
Failure to perform these checks
or to correct a problem before
operation may result in serious
damage or an accident. Always
perform daily safety checks be-
fore operation.
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
SAFETY INFORM ATION 11
j
To ensure your motorcycle is ser-
viced using the latest servicing infor-
mation, it is recommended that an
authorized Kawasaki Dealer performs
the periodic maintenance a s directed
in the Owner’s Manual.
If you notice any irregu lar operat-
ing condition, have your motorcycle
thoroughly checked at an authorized
Kawasaki dealer as soon as possible.
Loading and Accessories
Information
WARNING
Incorrect loading, improper in-
stallation or use of accessories
or modification of your motorcy-
clemay resultin an unsafe riding
condition. Before you ride the
motorcycle,makesureitisnot
overloaded and that you have
followed these in structions.
Maximum Load
Weight of rider, passenger, baggage,
and accessories must not exceed 180 kg
(397 lb).
With the exception of genuine
Kawasaki Parts and Accessories,
Kawasaki has no control over the
design or application of accessories.
In some cases, improper installation
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
12 SAFETY INFORMATION
j
or use of a ccessories, or motorcycle
modification, will void the motorcycle
warranty; can negatively affect perfor-
mance, stability and sa fe ty; and can
even be illegal.
In selecting and using accessories ,
and in loading the motorcycle, you are
personally re sponsible for your own
safety and the safety of other persons
involved.
NOTE
Kawasaki Parts and Accessories
have been specially designed for
use on Kawasaki motorcycles. We
strongly recommend that all parts
and accessories you add to your
motorcycle be genuine Kawasaki
components.
Because a motorcycle is sensitive to
changes in weight and aerodynamic
forces, you must take extreme care in
carrying cargo, passengers and/or in
fitting additional accessories. The fol-
lowing general guidelines have been
prepared to assist you in making y our
determinations.
Passenger
1. Never carry more than one passen-
ger.
2. Thepassengershouldonlysitonthe
pillion.
3. Any passenger should be thor-
oughly familiar with motorcycle op-
eration. The passenger can affect
control of the motorcycle by im-
proper positioning during cornering
and sudden movements. It is im-
portant that the passenger sits still
while the motorcycle is in motion
and not interfere with the operation
of the motorcycle. Do not carry ani-
mals on your motorcycle.
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
SAFETY INFORMATION 13
j
4. Do not carry passengers unless
passenger footpegs are installed.
Instruct any passenger before riding
to keep his or her feet on the pas-
senger footpegs and hold on to the
operator or seat strap. Do not carry
a passenger unless he or she is tall
enough to reach the footpegs with
their feet.
Baggage and Luggage
1. All baggage should be carried as
low as possible to reduce the effect
on the m otorcycle’s center of grav-
ity. Baggage weight should also be
distributed equally on both sides of
the m otorcycle. Avoid carrying bag-
gage that extends beyond the rear
of the motorcycle.
2. Baggage should be securely at-
tached. Make sure thatthebaggage
will not move aroun d while you are
riding. Recheck baggage security
as often as possible (not while the
motorcycle is in m otion) and adjust
as necessary.
3. Do not carry heavy or bulky items
on a luggage rack. It is designed
for ligh t items, and overloading can
affect handling due to changes in
weightdistributionand aerodynamic
forces.
Accessories
1. Do not install accessories or carry
baggage that impairs the perfor-
mance of t he motorcycle. Make
sure that you have not adversely
affected any lighting components,
road clearance, banking capability
(i.e., lean angle), control operation,
wheel travel, front fork movement,
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
14 SAFETY INFORMATION
j
or any other aspects of the motor-
cycle’s operation.
2. Weight attached to the handlebar or
front fork will increa se the mass of
thesteeringassemblyandcanre-
sult in an unsafe riding condition.
3. Fairings, windshields, backrests,
and other large items have the ca-
pability of adversely affecting stabil-
ity and handling of the motorcycle,
not only due to their weight, but
also due to the aerodynamic force
acting on these surfaces while the
motorcycle is in operation. Poorly
designed or installed items can re-
sult in an unsafe riding condition.
Other Load
1. This motorcycle is not intended to
be equipped with a sidecar or to be
used to tow any trailers or other ve-
hicles. Kawasaki does not manu-
facture sidecars or trailers for mo-
torcycles and cannot predict the ef-
fects of such accessories on han-
dling or s ta bility, but can only warn
thattheeffectscanbeadverseand
that Kawasaki cannot assume re-
sponsibility for the results of such
unintended use of the motorcycle.
2. Furthermore,any adverseeffects on
motorcycle components caused by
the use of such accessories will not
be remedied under warranty.
If You are Involved in an
Accident
Make sure of your own safety first.
Determine the severity of any injuries
and call for emergency a ssistance if
needed. Always follow applicable laws
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
SAFETY INFORMATION 15
j
and regulations if any other person, ve-
hicle or property is involve d.
Do not attempt to continue riding
without first evaluating you r motorcy-
cle’s condition. Inspect for fluid leaks,
check criticalnuts and bolts,and check
the handlebars, control levers, b rakes,
and wheels for damage and proper
function. Ride slowly and cautiously
- your motorcycle may have suffered
damage that is not immediately appar-
ent. Have your motorcycle thoroughly
checked at a Kawasaki dealer as soon
as possible.
Safe Operation
The following should be carefully ob-
served for safe and effective vehicle
operation.
Carbon Monoxide Hazard
DANGER
Exhaust gas contains carbon
monoxide, a colorless, odorless
poisonous gas. Inhaling carbon
monoxide can cause serious
brain injury or death.
Do not run the engine in en-
closed areas. Operate only in a
well-ventilated area.
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
16 SAFETY INFORMATION
j
Fueling
WARNING
Gasoline is extremely flammable
and can be explosive under cer-
tain conditions.
To avoid a possible fire or explo-
sion, turn the ignition switch to
“OFF.” Do not smoke. Make sure
theareaiswellventilatedand
free from any source of flame or
sparks; this includes any appli-
ance with a pilot light.
Never Ride with Drugs orAlcohol
Alcohol and drugs impair your judg-
ment and reaction time. Never con-
sume alcohol or drugs before or while
riding motorcycles.
Protective Gear and Clothing
Helmet
Kawasakistrongly recommends both
theoperatorand passengerwear a hel-
met even if this is not a legal require-
ment.
- Makesurethatyour helmet fitscor-
rectly and is properly fastened.
- Choose a m ot orcycle helm et that
meets the safety standards appli-
cable to your country. Ask y our
motorcycle dealer to advise you if
necessary.
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
SAFETY INFORMATION 17
j
Eye Protection
Always use eye protection. If your
helmet does not have a visor installed,
wear goggles.
Gloves
Wear gloves which have suitable
protection for your hands, especially
against abrasion.
Clothing
Wear protective clothing.
- Wear b rig h t, highly visible clothing
that allows freedom of movement
to suit your riding style.
- Always wear a long- sleeved jac ket
and long tro users w h ich are abra-
sion resistant and keep you warm.
- Avoid wearing clothes which have
loose cuffs or other fastenings
which could interfere with the con-
trols of your motorcycle.
Boots
Wear proper protective boots that fit
properly and do not interfere with gear
shifting or braking.
Safe Riding Techniques
Keep Hands on Handlebars
When riding always keep both hands
on the handlebars and both feet on the
footpegs. Removing your hands from
the handlebars or feet from the foot-
pegs while riding can be hazardous. If
you remove even one hand or foot, you
reduce your ab ility to c on trol the motor-
cycle.
Look Over Your Shoulder
Before changing lanes, look over
your shoulder to make sure the way
is clear. Do not rely so lely on the rear
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
18 SAFETY INFORMATION
j
view mirror; you may misjudge a vehi-
cle’s distance and speed, or you may
not see it at all.
Accelerate and Brake Smoothly
In general your actions should be
smooth as sudden acceleration, brak-
ingorturning may causeloss of control,
especiallywhenridingin wet conditions
or on loose road surfaces, when the
ability to maneuver will b e reduced.
Select Correct Gear Speeds
When going up steep slopes, shift to
a lower gear so that there is power to
spare rather than overloading the en-
gine.
Use Both Front and Rear Brakes
When applying the brakes, use both
the front and rear brakes. Applying
only one brake for sudden braking may
cause the motorcycle to skid and lose
control.
Use Engine Brake
When going down long slopes, help
control vehicle speed by closing the
throttleso that the engine can act as an
auxiliary brake. Use the front and rear
brakes for primary braking.
Riding in Wet Conditions
Rely more on the throttle to c ontrol
vehicle s peed and less on the front and
rearbrakes. Thethrottleshould also be
used judiciously to avoid skidding the
rear wheel from too rapid acceleration
or deceleration.
Braking perform ance is also reduced
in wet conditions. Carefully ride at a
slow speed and apply the brakes sev-
eraltimes to helpdry and restoresthem
to normal operating performance.
Lubricate the drive chain after wet
-weather riding to prevent rust and cor-
rosion.
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
SAFETY INFORMATION 19
j
Ride Prudently
Ridingattheproperspeedandavoid-
ing unnecessarily fast acceleration are
important not only for safety and low
fuel consumption but also for lon g ve-
hicle life and quieter operation.
Riding on Rough Roads
Exercise caution, slow down, and
grip the fuel tank with the knees for
better stability.
Acceleration
When quick acceleration is neces-
sary to pass another vehicle, shift to
a lower gear to obtain the necessary
power.
Downshifting
To avoid engine damage and rear
-wheel lock-up do not downshift at high
rpm.
Avoid Unnecessary Weaving
Unnecessary weaving jeopardizes
the safety of both the rider and other
motorists.
Additional Considerations for
High Speed Operation
WARNING
Handling characteristics of a
motorcycle at high speeds may
vary from those you are familiar
with at legal highway speeds.
Do not attempt high speed oper-
ation unless you have received
sufficient training and have the
required sk il ls.
Do notoperateat high speeds on
public roads.
Kawasaki Z800 Owner's Manual
http://www.motorcycle.in.th
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Kawasaki Z800 ABS Owner's manual

Category
Motorcycles
Type
Owner's manual

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