Genius POLARIS Operating instructions

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ENGLISH

POLARIS

The directional photocell with POLARIS alignment,

composed of a transmitter and a receiver, fig. 1, with

infrared modulation, is a safety device. Darkening the

light beam produces a change of state of the electrical

contact on the receiver.

TECHNICAL SPECIFICATIONS

Power supply

24Vdc (19÷34Vdc)

24Vac - 5%

a

Absorbed current TX 30mA - RX 60mA

Nominal range 30 metres

Obstacle detection time 7 mSec

Operating ambient

temperature

-20 - +70 °C

Maximum contact load 0.1 A at 25Vac

Protection class IP 55

a

with regard to variations in the power supply voltage

INSTALLATION

Before proceeding with installation of the

photocells, it must be borne in mind that:

The pair of photocells, receiver and transmitter, must be

installed in alignment with each other.

If two pairs of photocells are contemplated, the

receivers must be positioned on opposite sides to avoid

mutual interference.

In the case of installations with photocells walled in, flush

mounted on, the walls, the sheaths must be prepared

for passage of the connection cables.

The POLARIS photocells can be installed in different

ways:

Walled in the Wall/post (fig. 3)

Make a cylindrical hole Ø60.5 mm (minimum) in the

wall/post to a depth of at least 50 mm.

Position the sheaths for passage of the cables.

Wall the photocell body directly into the wall/post.

Wait for the cement to set, then fit the photocell, as

described in the following paragraph.

flush Mounted on the Wall/post (fig. 5)

On the photocell body, open the two factory-prepared

holes (fig. 4) which will be used to fix the container.

Make a cylindrical hole, Ø60.5 x 50 mm in the wall/post

(fig. 5 ref. a).

Position the photocell body inside the hole and mark

the position of the two holes opened up previously

(fig. 5 ref. b).

The rawlplugs and fixing screws used must

satisfy the specifications shown in fig. 5 ref. c.

Do not use fastening components of larger size.

Make two fixing holes in the position marked.

Position the sheaths for passage of the cables.

Fix the photocell body.

flush Mounted on an iron post (fig. 6)

On the photocell body, open the two factory-prepared

holes (fig. 4) which will be used for fixing.

Make a cylindrical hole in the post, Ø 60.5 (fig 6 ref. a).

Position the housing within the hole and mark the position

of the two holes opened up previously (fig 6 ref b).

Make two fixing holes Ø3 mm (fig. 6 ref. c) in the position

previously marked.

Position the connecting cables.

Fix the photocell body using the two screws (Ø3.5x16 mm)

and the washers provided.

•

With the Metal container Welded to the post (fig. 7).

Weld the metal container (optional) to the post.

Make a hole on the container in the most suitable

position for passage of the connecting cables.

The diameter of the hole must be suitable for the type

of cable used and any cable gland.

Position the connecting cables.

Position the photocell body and fix it using the screws

(Ø3.5x16 mm) and the washers provided.

Before positioning the photocell body, wait for the

metal container, which has just been welded, to

cool.

ASSEMBLY AND CONNECTION

Once the photocell body has been positioned, make the

electrical connections and fix the photocell.

The POLARIS photocells can be used as safety devices

or as pulse generators. The different solutions are shown

below:

A pair of photocells as a safety device (fig. 9).

A pair of photocells as a pulse generator (fig. 10).

Two pairs of photocells as a safety device (Fig. 11).

A pair of photocells as a pulse generator and safety

device (fig. 12).

A pair of photocells to control an electrical contact

(fig. 13).

The maximum contact load is 0.1A.

Before making the electrical connections, make sure that

the seal, fig. 8 ref. a, is positioned behind the photocell

contact block (fig. 8 ref. b).

Once the electrical connections have been made,

position the contact block within the photocell body and

fix it with the three screws provided.

At this stage, the three screws must be tightened

approximately 3 mm (2-3 turns of the screwdriver), so as to

permit subsequent alignment of the photocells.

ALIGNMENT

The alignment procedure must be performed using a

tester. Insert the tips of the tester into the two test points

on the receiver contact block, see fig. 14, observing the

polarity shown on the block.

Lighting up of the red LED on the receiver indicates the

pre-alignment condition.

Tighten the three fixing screws of both the receiver and

the transmitter, fig 15, until the direct current voltage

measured, reaches the values indicated in the following

table:

Distance between receiver

and transmitter

Control signal voltage

Up to 20 metres 7.5 Vdc

From 20 to 30 metres 6 - 7.5 Vdc

Once the alignment procedures are finished, remove

the tips of the tester and check that the photocells are

functioning. In case of incorrect alignment, the LED on

the receiver starts to flash.

FINAL OPERATIONS

Once the alignment procedures are finished, position the

two closing plugs, fig. 16, and the closure slide, fig. 17.

If it should be necessary to remove the slide, insert a flat

tip screwdriver into the lower slit of the photocell body

and turn it until the slide is removed, fig. 18.

MAINTENANCE

The POLARIS photocells do not require periodic

maintenance.

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DICHIARAZIONE CE DI CONFORMITÁ

Fabbricante: GENIUS S.p.A.

Indirizzo:

Via Padre Elzi, 32 - 24050 - Grassobbio- Bergamo - ITALIA

Dichiara che: Il dispositivo di protezione attiva opto-elet-

tronica mod. POLARIS

è conforme ai requisiti essenziali di sicurezza delle

seguenti direttive CEE:

2006/95/CE direttiva Bassa Tensione.

2004/108/CE direttiva Compatibilità Elettroma-

gnetica.

Nota aggiuntiva:

Questo prodotto è stato sottoposto a test in una confi-

gurazione tipica omogenea (tutti prodotti di costruzione

GENIUS S.p.A.)

Grassobbio, 10-04-2008

L’Amministratore Delegato

D. Gianantoni

CE DECLARATION OF CONFORMITY

Manufacturer: GENIUS S.p.A.

Address:

Via Padre Elzi, 32 - 24050 - Grassobbio- Bergamo - ITALY

Declares that: the active optoelectronic safety device-

mod. POLARIS

conforms to the essential safety requirements of the

following EEC directives:

2006/95/EC Low Voltage directive./EC Low Voltage directive.

2004/108/EC Electromagnetic Compatibility di-8/EC Electromagnetic Compatibility di-

rective.

Additional information:

This product underwent a test in a typical uniform configu-

ration (all products manufactured by GENIUS S.p.A.).

Grassobbio, 10-04-2008

Managing Director

D. Gianantoni

DÉCLARATION CE DE CONFORMITÉ

Fabricant: GENIUS S.p.A.

Adresse:

Via Padre Elzi, 32 - 24050 - Grassobbio- Bergamo - ITALIE

Déclare que: le dispositif de protection active optoélectro-

nique mod. POLARIS

est conforme aux exigences essentielles de sécurité des

directives CEE suivantes:

2006/95/CE directive Basse Tension.

2004/108/CE directive Compatibilité Électroma-

gnétique.

Note supplémentaire:

Ce produit a été testé dans une configuration typique

homogène (tous les produits sont fabriqués par GENIUS

S.p.A.)

Grassobbio, le 10-04-2008

L’Administrateur Délégué

D. Giananton

•

DECLARACIÓN CE DE CONFORMIDAD

Fabricante: GENIUS S.p.A.

Dirección:

Via Padre Elzi, 32 - 24050 - Grassobbio- Bergamo - ITALIA

Declara que: el dispositivo de protección activa opto-

electrónica mod. POLARIS

cumple con los requisitos esenciales de seguridad de

las siguientes directivas CEE:

2006/95/CE directiva de Baja Tensión.

2004/108/CE directiva de Compatibilidad Electro-

magnética.

Nota adicional:

El presente producto ha sido sometido a ensayos en una

configuración típica uniforme (todos los productos han

sido fabricados por GENIUS S.p.A.).

Grassobbio, 10-04-2008

El Administrador Delegado

D. Gianantoni

CE KONFORMITÄTSERKLÄRUNG

Hersteller: GENIUS S.p.A.

Adresse:

Via Padre Elzi, 32 - 24050 - Grassobbio- Bergamo – ITALIEN

Erklärt, dass: die aktive optoelektronische Schutzeinri-

chtung Mod. POLARIS

den wesentlichen Sicherheitsbestimmungen der folgen-

den EWG-Richtlinien entspricht:

2006/95/EG Niederspannungsrichtlinie.

2004/108/EG Richtlinie zur elektromagnetischen

verträglichkeit.

Zusätzliche Anmerkungen:

Dieses Produkt wurde in einer typischen, homogenen

Konfiguration getestet (alle von GENIUS S.p.A. hergestell-

ten Produkte).

Grassobbio, 10-04-2008

Geschäftsführer

D. Gianantoni

EG-VERKLARING VAN OVEREENSTEMMING

Fabrikant: GENIUS S.p.A.

Adres:

Via Padre Elzi, 32 - 24050 - Grassobbio - Bergamo - ITALIE

Verklaart dat: Actieve optisch-elektronische beveiliging-Actieve optisch-elektronische beveiliging-

sinrichting POLARIS

in overeenstemming is met de fundamentele veilighei-

dseisen van de volgende EEG-richtlijnen:

2006/95/EG Laagspanningsrichtijn.

2004/108/EG richtlijn Elektromagnetische Com-/EG richtlijn Elektromagnetische Com-

patibiliteit.

Aanvullende opmerking:

Dit product is getest in een specifieke homogene configu-

ratie (alle door GENIUS S.p.A. vervaardigde producten).

Grassobbio, 10-04-2008

De Algemeen Directeur

D. Gianantoni

•

Le descrizioni e le illustrazioni del presente manuale non sono impegnative. La GENIUS si riserva il diritto, lasciando

inalterate le caratteristiche essenziali dell’apparecchiatura, di apportare in qualunque momento e senza impegnarsi

ad aggiornare la presente pubblicazione, le modifiche che essa ritiene convenienti per miglioramenti tecnici o per

qualsiasi altra esigenza di carattere costruttivo o commerciale.

The descriptions and illustrations contained in the present manual are not binding. GENIUS reserves the right, whilst

leaving the main features of the equipments unaltered, to undertake any modifications it holds necessary for either

technical or commercial reasons, at any time and without revising the present publication.

Les descriptions et les illustrations du présent manuel sont fournies à titre indicatif. GENIUS se réserve le droit d’apporter

à tout moment les modifications qu’elle jugera utiles sur ce produit tout en conservant les caractéristiques essentielles,

sans devoir pour autant mettre à jour cette publication.

Las descripciones y las ilustraciones de este manual no comportan compromiso alguno. GENIUS se reserva el

derecho, dejando inmutadas las características esenciales de los aparatos, de aportar, en cualquier momento y sin

comprometerse a poner al día la presente publicación, todas las modificaciones que considere oportunas para el

perfeccionamiento técnico o para cualquier otro tipo de exigencia de carácter constructivo o comercial.

Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind unverbindlich. GENIUS behält sich das Recht

vor, ohne die wesentlichen Eigenschaften dieses Gerätes zu verändern und ohne Verbindlichkeiten in Bezug auf

die Neufassung der vorliegenden Anleitungen, technisch bzw. konstruktiv/kommerziell bedingte Verbesserungen

vorzunehmen.

De beschrijvingen in deze handleiding zijn niet bindend. GENIUS behoudt zich het recht voor op elk willekeurig moment

de veranderingen aan te brengen die het bedrijf nuttig acht met het oog op technische verbeteringen of alle mogelijke

andere productie- of commerciële eisen, waarbij de fundamentele eigenschappen van de apparaat gehandhaafd

blijven, zonder zich daardoor te verplichten deze publicatie bij te werken.

Timbro del Rivenditore:/ Distributor’s Stamp:/ Timbre de l’Agent:/ Fachhändlerstempel:/

Sello del Revendedor:/ Stempel van de dealer:

GENIUS S.p.A.

Via Padre Elzi, 32

24050 Grassobbio (BG) - ITALIA

Tel.: 035/4242511

Fax: 035/4242600

www.geniusg.Com

[email protected]

00058I0478 Rev.1

Genius POLARIS Operating instructions

Genius POLARIS Operating instructions

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