Grizzly G0598 User manual

MODEL

G0596-99

INDUSTRIAL BENCH GRINDER

OWNER'S MANUAL



WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.



4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP

OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT

&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS

MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION

ELECTROCUTIONORDEATH

4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS

SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER

INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE

AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY

ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG

RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT

4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE

FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE

3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND

OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE

OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE

HARM3OMEEXAMPLESOFTHESECHEMICALSARE

s ,EADFROMLEADBASEDPAINTS

s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS

s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER

9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU

DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS

7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP

MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER

OUTMICROSCOPICPARTICLES

Table of Contents

INTRODUCTION ............................................................................................................................... 2

 

 

 

 

SECTION 1: SAFETY ....................................................................................................................... 4

 

 

SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 7

 

 

 

 

SECTION 3: SET UP ........................................................................................................................ 9

 

 

 

 

 

 

 

 

 

SECTION 4: OPERATIONS ........................................................................................................... 13

 

 

 

 

 

 

 

SECTION 5: ACCESSORIES ......................................................................................................... 17

SECTION 6: SERVICE ................................................................................................................... 18

 

SECTION 7: WIRING ...................................................................................................................... 19

 

 

 

 

SECTION 8: PARTS ....................................................................................................................... 23

 

 

 

 

WARRANTY AND RETURNS ........................................................................................................ 29





INTRODUCTION

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Contact Info

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bZci!your machine may not exactly match the

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Manual Accuracy





Model G0596-99



Machine Specfications

G0596

G0597 G0598 G0599

  



  

    

    

    

   







 





    

   



 





 



 



  

    

  



  

 



 



  

    

    

    

A. to be used WITH safety

glasses and face shield

B. 

C. 

Identification

D. 

E. 

F. 

G. 



















Safety Instructions for Machinery

4. ALWAYS USE HEARING PROTECTION

WHEN OPERATING MACHINERY.

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5. WEAR PROPER APPAREL. 9D CDI

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adc\]V^gVcYlZVgcdc"ha^e[ddilZVg#

6. NEVER OPERATE MACHINERY WHEN

TIRED OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi

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1. READ ENTIRE MANUAL BEFORE

STARTING. DeZgVi^c\ bVX]^cZ WZ[dgZ

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g^h`d[^c_jgn#

2. ALWAYS USE ANSI APPROVED

SAFETY GLASSES WHEN OPERATING

MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan

]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ

CDIhV[Zin\aVhhZh#

3. ALWAYS WEAR A NIOSH APPROVED

RESPIRATOR WHEN OPERATING

MACHINERY THAT PRODUCES DUST.

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XVjhZhZkZgZgZhe^gVidgn^aacZhhZh#

For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words intended to convey the level of importance

of the safety messages. The progression of symbols is described below. Remember that safety

messages by themselves do not eliminate danger and are not a substitute for proper accident

prevention measures.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY







7. ONLY ALLOW TRAINED AND PROP-

ERLY SUPERVISED PERSONNEL TO

OPERATE MACHINERY. BV`Z hjgZ

deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan

jcYZghiddY#

8. KEEP CHILDREN/VISITORS AWAY.

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Y^hVWaZ i]Z hl^iX] id bV`Z ^i Y^[[^Xjai [dg

jcVji]dg^oZYeZdeaZidhiVgii]ZbVX]^cZ#

9. UNATTENDED OPERATION. AZVk^c\

bVX]^cZ jcViiZcYZY l]^aZ ^ih gjcc^c\

\gZVian^cXgZVhZhi]Zg^h`d[VcVXX^YZcidg

egdeZginYVbV\Z#IjgcbVX]^cZOFFVcY

VaadlVaabdk^c\ eVgih id XdbZ id V Xdb"

eaZiZhideWZ[dgZlVa`^c\VlVn#

10. DO NOT USE IN DANGEROUS

ENVIRONMENTS. 9D CDI jhZ bVX]^c"

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[aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#

11. KEEP WORK AREA CLEAN AND WELL

LIGHTED. 8ajiiZgVcYYVg`h]VYdlhbVn

XVjhZVXX^YZcih#

12. USE A GROUNDED POWER SUPPLY

RATED FOR THE MACHINE AMPERAGE.

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DeZgVi^c\bVX]^cZdcVc^cXdggZXih^oZd[

X^gXj^i^cXgZVhZhg^h`d[[^gZ#

13.

ALWAYS DISCONNECT FROM POWER

SOURCE BEFORE SERVICING

MACHINERY#BV`ZhjgZ hl^iX]^h ^c

D;;



edh^i^dcWZ[dgZgZXdccZXi^c\#

14. MAINTAIN MACHINERY WITH CARE.

@ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY

hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg

ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh#

15. MAKE SURE GUARDS ARE IN PLACE

AND WORK CORRECTLY BEFORE

USING MACHINERY.

Safety Instructions for Machinery

16. REMOVE CHUCK KEYS OR ADJUSTING

TOOLS. BV`Z V ]VW^i d[ cZkZg aZVk^c\

X]jX``Znhdgdi]ZgVY_jhibZciiddah^c$dc

i]ZbVX]^cZ·ZheZX^VaancZVghe^cYaZh

17. DAMAGED MACHINERY.8]ZX`[dgW^cY"

^c\ dg b^hVa^\cZY eVgih! Wgd`Zc eVgih!

addhZ Wdaih! di]Zg XdcY^i^dch i]Vi bVn

^beV^gbVX]^cZdeZgVi^dc#6alVnhgZeV^gdg

gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc#

18. DO NOT FORCE MACHINERY. Ldg` Vi

i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"

hdgnlVhYZh^\cZY#

19. SECURE WORKPIECE. JhZ XaVbeh dg

Vk^hZid ]daY i]Z ldg`e^ZXZ l]Zc egVXi^"

XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg

]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z

bVX]^cZ#

20. DO NOT OVERREACH.BV^ciV^chiVW^a^in

VcY WVaVcXZ Vi Vaa i^bZh l]Zc deZgVi^c\

bVX]^cZ#

21. MANY MACHINES CAN EJECT

WORKPIECES TOWARD OPERATOR.

@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z

ldg`e^ZXZid`^X`WVX`#

22. STABLE MACHINE. BVX]^cZhi]VibdkZ

Yjg^c\ deZgVi^dch \gZVian ^cXgZVhZ i]Z

g^h` d[ ^c_jgn VcY adhh d[ Xdcigda# KZg^[n

bVX]^cZh VgZ hiVWaZ$hZXjgZ VcY bdW^aZ

WVhZh^[jhZYVgZadX`ZYWZ[dgZhiVgi^c\#

23. CERTAIN DUST MAY BE HAZARDOUS

id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY

Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[

i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY

ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg

i]ViineZd[Yjhi#

24. EXPERIENCING DIFFICULTIES. >[ Vi

Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh

eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide

jh^c\i]ZbVX]^cZ8dciVXidjgIZX]c^XVa

Hjeedgi9ZeVgibZciVi*,%*)+".++(#





Additional Safety for Grinders

7. LUNG PROTECTION.  

     

  

    



8. SIDE GRINDING.     

       





9. TOP GRINDING.    

      

     



10. HAND/WHEEL CONTACT. 



       

      

      

 



11. TOOL REST POSITION.















12. CRACKED WHEEL.  

    



1. EYE PROTECTION. 



     



2. MOUNTING TO BENCH/STAND. 

    



      



3. WHEEL SPEED RATING.  

       

      

       

       



4. WHEEL FLANGES.    

     

     



5. RING TEST. 

     







6. STARTING GRINDER.

       



        

ON



No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machinery there is potential danger

when operating this machine. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. Use this machine

with respect and caution to lessen the pos-

sibility of operator injury. If normal safety

precautions are overlooked or ignored, seri-

ous personal injury may occur.





Serious personal injury could occur if you

connect the machine to the power source

before you have completed the set up pro-

cess. DO NOT connect the machine to the

power source until instructed to do so.

Power Connection

SECTION 2: CIRCUIT REQUIREMENTS

Amperage Draw





 

 

 

 

Power Supply Circuit Requirements



       



       



If you are unsure about

the wiring codes in your area or you plan to

connect your machine to a shared circuit, con-

sult a qualified electrician.

 

 



 



 



 

Figure 1.

Figure 2.

Plug Type

        





       



Figures 1–?? 



 

 

 



<gdjcY^c\E^c

8jggZci

8Vggn^c\

7aVYZh

<gdjcYZY

DjiaZi7dm





       









       

















110V Operation





220V Operation





Extension CordsGrounding



      



       

     

DO NOT use a static phase converter, as they

notoriously damage electrical components.

Phase Converter

(G0599 Only)

This machine MUST have a ground prong in

the plug to help ensure that it is grounded.

DO NOT remove ground prong from plug

to fit into a two-pronged outlet! If the plug

will not fit the outlet, have the proper outlet

installed by a qualified electrician.

Electrocution or fire could

result if machine is not

grounded and installed in

compliance with electrical

codes. Compliance MUST

be verified by a qualified

electrician!









       

please immediately call Customer Service at

(570) 546-9663for advice.



       

Otherwise, filing a freight claim can be difficult.







Wear safety glasses dur-

ing the entire set up pro-

cess!

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Unpacking

Set Up Safety

SECTION 3: SET UP

The Model G0596-99 is

a heavy machine. DO

NOT over-exert yourself

while unpacking or mov-

ing your machine—get

assistance.

Items Needed for

Set Up



        



Description Qty

  

  

  

  

  





Inventory

        



Box 1: Qty

A.  

B.  

C.  

NOTICE

Some hardware/fasteners on the inventory

list may arrive pre-installed on the machine.

Check these locations before assuming that

any items from the inventory list are miss-

ing.

Mounting

       

 Page 17      

        





       





       

  

   

       





When locating your grinder, remember:

       



 



     





 



          





Eye Shields

       







Figure 3. 



DO NOT operate this grinder without the eye

shields or wheel guards in place. Failure

to properly use these safety devices could

lead to serious injury!







Dust Collection









To connect a dust collection hose:

1. 

2. 

Figure 4



3. 

 Note: A tight fit is necessary for proper

performance.

Test Run





To test run the grinder:

1.      



2. 



    Wheel Inspection 

Page 15Wheel Replacement  Page

16

3. 

4. 

5.          

ON

       





     





OFF



Page 18



Figure 4. 





FIRE AND EXPLOSION HAZARD! DO NOT

attach dust ports to a dust collection system

designed or used for wood dust collection.

DO NOT operate the Model G0596-99 without

an adequate dust collection system. This

grinder creates substantial amounts of dust

while operating. Failure to use a dust collec-

tion system can result in short and long-term

respiratory illness.





Hardware Recognition Chart





Damage to your eyes, lungs, and ears could

result from using this machine without prop-

er protective gear. Always wear safety glass-

es with face shield, a respirator, and hearing

protection when operating this machine.

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving

machinery.

Grinding TipsOperation Safety











Here are some tips to keep in mind while

grinding:

 

     



       



 

        

      

     



 

     

     

     



       

Wheel CarePage 14.

      

       

      



       



       

      





SECTION 4: OPERATIONS

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.





Wheel Care

       









Here are some tips to help you avoid breaking

the wheel:

      

       





        





        

       





 Wheel

Replacement   Page 16 



 





  

OFF

       



       

    OFF  





         



 



       



Wheel Selection

      









      





       

    





The basic format for wheel numbering is:







 





    

Prefix



   Abrasive Types   

       



Grit Size



        





Grade        

       



Bond Type









       

       



Note:There may be other numbers inserted that

have meaning for a particular type of wheel. Refer

to the manufacturer’s technical data for a com-

plete explanation.





Wheel Inspection

       

      

      





   Visual Inspection   







Ring Test





To perform a Ring Test:

1. 



2. 



          



3.      Figure 5  

      

        





 Note:Finding the exact spot to tap will take

several attempts.

Figure 5.



HIDE

GViZY(*%%GEB

BV`ZhjgZndjg\g^cYZg^hcdi

[VhiZgi]Vci]ZgViZYGEBd[i]^hl]ZZa

L6GC>C<

<g^cY^c\XVcWZYVc\Zgdjh

K^hjVaan^cheZXii]^hl]ZZa

[dgXgVX`h!c^X`h!X]^eh

IneZ"&

6ajb^cjb

Dm^YZ

+%<g^i

<gVYZA

K^ig^[^ZY7dcY

4. 



       



5.         



Wheel Dressing

        





       Page

17





      

    







Figure 6.

(



[



EVeZg9^hXh

NEVER assemble a grinding wheel on the

arbor without paper or fiber discs between

the wheel and the flange. Not using the

discs can put stress on the wheel, causing

it to crack and possibly fall apart.

ALWAYS visually inspect and perform a

“ring test” on a wheel before assembly. DO

NOT use damaged wheels!

6. 

7.         







Wheel Replacement

        



To replace a grinding wheel:

1. 

2. 

3.         

      











4.       

       





5.        Figure

6        

      

       

   

Figure 7

Figure 7.



Model G0596-99 (Mfg. since 3/06)

-17-

Model H7834—34

⁄2" Stand for Industrial

Bench Grinders.

Model H5944—#0 Wheel Dresser

Model H5945—#1 Wheel Dresser

Model H5946—#2 Wheel Dresser

SECTION 5: ACCESSORIES

ACCESSORIES

Model H5891—

⁄4 Carat Diamond Dresser

Model H5892—

⁄4 Carat Diamond Dresser

Model G3446—Accu-Sharp Jigs

Model G4570—Accu-Sharp Stubby Chisel Jig

G0596 Replacement Wheels

Model H8880—8 x 1 x 1" Al Oxide 24 Grit

Model H8881—8 x 1 x 1" Al Oxide 36 Grit

G0597 Replacement Wheels

Model H8882—10 x 1 x 1" Al Oxide 24 Grit

Model H8883—10 x 1 x 1" Al Oxide 36 Grit

G0598 Replacement Wheels

Model H8884—12 x 1

⁄2 x 1

⁄4" Al Oxide 24 Grit

Model H8885—12 x 1

⁄2 x 1

⁄4" Al Oxide 36 Grit

G0599 Replacement Wheels

Model H8886—12 x 2 x 1

⁄4" Al Oxide 24 Grit

Model H8887—12 x 2

x 1

⁄4" Al Oxide 36 Grit

H5891

H5892











SECTION 6: SERVICE

Troubleshooting

Motor & Electrical

  

  

 

 

          





  



 

 

 

         



 



 

    



   



 

 

 

 

 



 

 

 

 



   

 

   



 

 

 

 

          



 

 

 





 

 

 

 

 

   



 

 

 

 

          



 





 

 

 

 

 

          



 



 

 

 

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