Woodstock 1-1-2 HP 20 in. Floor Drill Press M1039 Owner's manual

Brand: Woodstock

Model: 1-1-2 HP 20 in. Floor Drill Press M1039

Type: Owner's manual

This manual is also suitable for

M1039

MODEL M1039

12-SPEED DRILL PRESS

Phone: (360) 734-3482 • On-Line Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in China

#7894JK

184841

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 09/17)

This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this

document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,

electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in

a safe environment, personnel training and usage authorization,

proper inspection and maintenance, manual availability and compre-

hension, application of safety devices, cutting/sanding/grinding tool

integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property

damage from negligence, improper training, machine modifications or

misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.

SET UPELECTRICAL MAINTENANCE

SERVICE PARTS

OPERATIONS

SAFETYINTRODUCTION

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

Contents

INTRODUCTION .....................................2

Woodstock Technical Support .................. 2

Machine Specifications .......................... 3

Controls and Features ........................... 5

SAFETY ...............................................6

Standard Machinery Safety Instructions ...... 6

Additional Safety for Drill Presses ............. 8

ELECTRICAL .........................................9

Circuit Requirements ............................ 9

Grounding Requirements ...................... 10

Extension Cords ................................ 10

SETUP .............................................. 11

Unpacking ....................................... 11

Inventory ........................................ 11

Machine Placement ............................ 12

Anchoring to Floor ............................. 13

Assembly ......................................... 14

Column and Base ............................... 14

Table Bracket ................................... 14

Headstock ....................................... 16

Drill Chuck and Arbor .......................... 17

Downfeed Handles and Belt Cover Knob ... 18

Table ............................................. 18

Light (120V Only) ............................... 18

Test Run .......................................... 19

Recommended Adjustments .................. 19

OPERATIONS....................................... 20

General .......................................... 20

Installing/Removing Bits ...................... 20

Choosing Speeds ................................ 21

Changing Speeds ............................... 21

Drilling ........................................... 24

Depth Stop ...................................... 24

Adjusting Table ................................. 25

Arbor Removal .................................. 26

MAINTENANCE .................................... 27

General .......................................... 27

Cleaning ......................................... 27

Table, Column, & Base ........................ 27

Lubrication ...................................... 27

V-Belts ........................................... 27

SERVICE ............................................ 28

General .......................................... 28

Depth Stop Calibration ........................ 28

Feed Shaft Spring Tension .................... 29

Electrical Safety Instructions ................. 30

Electrical Components ........................ 31

Wiring Diagram ................................. 32

Troubleshooting ................................. 33

PARTS .............................................. 35

Table & Column................................. 35

Headstock ....................................... 36

WARRANTY ........................................ 41

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M1039 12-Speed Drill Press

INTRODUCTION

Woodstock Technical Support

This machine has been specially designed to provide many years of trouble-free service. Close attention

to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to

include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact

Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.

biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.

If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Email: manuals@woodstockint.com

-3-

M1039 12-Speed Drill Press

INTRODUCTION

Model M1039 Machine Specifications, Page 1 of 3

MODEL M1039

11/2 HP 20" FLOOR DRILL PRESS

Product Dimensions

Weight.......................................................................................................... 303 lbs.

Width (side‐to‐side) x Depth (front‐to‐back) x Height.............................. 21 x 34‐3/4 x 70‐3/4 in.

Footprint (Length x Width).............................................................................. 23 x 18 in.

Shipping Dimensions

Type.................................................................................................... Cardboard Box

Content........................................................................................................ Machine

Weight.......................................................................................................... 317 lbs.

Length x Width x Height........................................................................... 61 x 26 x 13 in.

Electrical

Power Requirement.......................................................... 120V or 240V, Single‐Phase, 60 Hz

Prewired Voltage................................................................................................. 120V

Full‐Load Current Rating.............................................................. 18A at 120V, 9.4A at 240V

Minimum Circuit Size................................................................... 30A at 120V, 15A at 240V

Connection Type......................................................................................... Cord & Plug

Power Cord Included.............................................................................................. Yes

Power Cord Length............................................................................................... 6 ft.

Power Cord Gauge............................................................................................ 14 AWG

Plug Included....................................................................................................... Yes

Included Plug Type.................................................................................... 5‐20 for 120V

Recommended Plug Type............................................................................. 6‐15 for 240V

Switch Type............................................................. Toggle Safety Switch w/Removable Key

Motors

Main

Horsepower.............................................................................................. 1.5 HP

Phase.............................................................................................. Single‐Phase

Amps................................................................................................... 18A/9.4A

Speed.................................................................................................. 1725 RPM

Type......................................................................... TEFC Capacitor‐Start Induction

Power Transfer ................................................................................... V‐Belt Drive

Bearings............................................................... Shielded & Permanently Lubricated

Centrifugal Switch/Contacts Type.................................................................. Internal

-4-

M1039 12-Speed Drill Press

INTRODUCTION

Model M1039 Machine Specifications, Page 2 of 3

Main Specifications

Operation Information

Type......................................................................................................... Floor

Swing....................................................................................................... 20 in.

Spindle Taper.............................................................................................. MT#4

Spindle Travel........................................................................................ 4‐3/4 in.

Max. Distance From Spindle to Column............................................................... 10 in.

Max. Distance From Spindle to Table............................................................ 28‐1/2 in.

Number of Spindle Speeds.................................................................................. 12

Range of Spindle Speeds..................................................................... 180 ‐ 3240 RPM

Max. Head Swivel..................................................................................... 360 deg.

Drilling Capacity (Mild Steel)............................................................. 1‐1/4 in. in Steel

Drill Chuck Type............................................................................ JT3 Chuck w/Key

Drill Chuck Size......................................................................................... 5/8 in.

Spindle Information

Distance From Spindle to Base.................................................................... 50‐1/4 in.

Quill Diameter........................................................................................ 2.825 in.

Table Information

Max. Table Tilt (Left/Right).......................................................................... 90 deg.

Table Swing............................................................................................ 360 deg.

Table Swivel Around Center.......................................................................... 78 deg.

Table Swivel Around Column....................................................................... 360 deg.

Table Length......................................................................................... 18‐3/4 in.

Table Width.......................................................................................... 16‐3/4 in.

Table Thickness....................................................................................... 1‐1/2 in.

Vertical Table Travel.............................................................. Crank Handle Operation

Number of T‐Slots............................................................................................. 3

T‐Slot Size............................................................................................... 5/8 in.

T‐Slot Centers......................................................................................... 4‐1/4 in.

Floor‐To‐Table Height............................................................................. 25 – 47 in.

Construction

Table............................................................................. Precision‐Ground Cast Iron

Column..................................................................................................... Steel

Spindle Housing....................................................................................... Cast Iron

Head.................................................................................................... Cast Iron

Base.................................................................................................... Cast Iron

Paint Type/Finish...................................................................................... Enamel

Other Related Information

Base Length............................................................................................... 23 in.

Base Width........................................................................................... 17‐1/2 in.

Mobile Base............................................................................................. D2058A

Column Diameter..................................................................................... 3.642 in.

Depth Stop Type......................................................... Threaded Rod with Positive Stop

Has Work Light.............................................................................................. Yes

Light Socket Type............................................................................. 120V, Std Bulb

Maximum Bulb Wattage.................................................................................. 60 W

-5-

M1039 12-Speed Drill Press

INTRODUCTION

A. Light Switch (120V only)

B. Power Switch

C. Belt Tension Lock

D. Torsion Spring

E. Lash Screw

F. Depth Stop

G. Belt Tension Lever

H. Scale

I. Table Height Crank Handle

J. Small Lock Lever

K. Large Lock Lever

Figure 2. M1039 table controls.

Figure 1. M1039 headstock controls.

Controls and Features

-6-

M1039 12-Speed Drill Press

SAFETY

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the equipment or a situation that may cause

damage to the machinery.

NOTICE

SAFETY

OWNER’S MANUAL.

Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY.

Untrained operators

have a higher risk of being hurt or killed. Only

allow trained/supervised people to use this

machine. When machine is not being used,

disconnect power, remove switch keys, or

lock-out machine to prevent unauthorized

use—especially around children. Make

workshop kid proof!

DANGEROUS ENVIRONMENTS.

Do not use

machinery in areas that are wet, cluttered,

or have poor lighting. Operating machinery

in these areas greatly increases the risk of

accidents and injury.

MENTAL ALERTNESS REQUIRED.

Full mental

alertness is required for safe operation of

machinery. Never operate under the influence

of drugs or alcohol, when tired, or when

distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can

be shocked, burned, or killed by touching live

electrical components or improperly grounded

machinery. To reduce this risk, only allow an

electrician or qualified service personnel to

do electrical installation or repair work, and

always disconnect power before accessing or

exposing electrical equipment.

DISCONNECT POWER FIRST. Always disconnect

machine from power supply BEFORE making

adjustments, changing tooling, or servicing

machine. This eliminates the risk of injury

from unintended startup or contact with live

electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating

or observing machinery to reduce the risk of

eye injury or blindness from flying particles.

Everyday eyeglasses are not approved safety

glasses.

Standard Machinery Safety Instructions

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words intended to convey the level of importance of the

safety messages. The progression of symbols is described below. Remember that safety messages by

themselves do not eliminate danger and are not a substitute for proper accident prevention mea-

sures—this responsibility is ultimately up to the operator!

SAFETY

Standard Machinery Safety Instructions

-7-

M1039 12-Speed Drill Press

SAFETY

WEARING PROPER APPAREL. Do not wear

clothing, apparel, or jewelry that can become

entangled in moving parts. Always tie back

or cover long hair. Wear non-slip footwear to

avoid accidental slips, which could cause loss

of workpiece control.

HAZARDOUS

DUST. Dust created while using

machinery may cause cancer, birth defects,

or long-term respiratory damage. Be aware of

dust hazards associated with each workpiece

material, and always wear a NIOSH-approved

respirator to reduce your risk.

HEARING PROTECTION.

Always wear hearing

protection when operating or observing

loud machinery. Extended exposure to this

noise without hearing protection can cause

permanent hearing loss.

REMOVE ADJUSTING TOOLS.

Tools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys,

wrenches, or any other tools on machine.

Always verify removal before starting!

INTENDED USAGE.

Only use machine for its

intended purpose—never make modifications

without prior approval from Woodstock

International. Modifying machine or using

it differently than intended will void the

warranty and may result in malfunction or

mechanical failure that leads to serious

personal injury or death!

AWKWARD POSITIONS.

Keep proper footing and

balance at all times when operating machine.

Do not overreach! Avoid awkward hand

positions that make workpiece control difficult

or increase the risk of accidental injury.

CHILDREN & BYSTANDERS.

Keep children and

bystanders at a safe distance from the work

area. Stop using machine if they become a

distraction.

GUARDS & COVERS.

Guards and covers reduce

accidental contact with moving parts or flying

debris—make sure they are properly installed,

undamaged, and working correctly.

FORCING MACHINERY. Do not force machine. It

will do the job safer and better at the rate for

which it was designed.

NEVER STAND ON MACHINE. Serious injury may

occur if machine is tipped or if the cutting

tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during

operation greatly increases risk of injury or

loss of control. Before starting, verify machine

is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for

recommended accessories. Using improper

accessories will increase risk of serious injury.

UNATTENDED OPERATION. To reduce the risk

of accidental injury, turn machine OFF and

ensure all moving parts completely stop

before walking away. Never leave machine

running while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to

keep machine in good working condition. A

machine that is improperly maintained could

malfunction, leading to serious personal injury

or death.

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect

safe operation. Immediately repair or replace

damaged or mis-adjusted parts before

operating machine.

MAINTAIN POWER CORDS. When disconnecting

cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the

cord may damage the wires inside, resulting

in a short. Do not handle cord/plug with wet

hands. Avoid cord damage by keeping it away

from heated surfaces, high traffic areas, harsh

chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the

intended operation, stop using the machine!

Contact Technical Support at (360) 734-3482.

-8-

M1039 12-Speed Drill Press

SAFETY

WEARING PROPER APPAREL. Do not wear

clothing, apparel, or jewelry that can become

entangled in moving parts. Always tie back

or cover long hair. Wear non-slip footwear to

avoid accidental slips, which could cause loss

of workpiece control.

HAZARDOUS

DUST. Dust created while using

machinery may cause cancer, birth defects,

or long-term respiratory damage. Be aware of

dust hazards associated with each workpiece

material, and always wear a NIOSH-approved

respirator to reduce your risk.

HEARING PROTECTION.

Always wear hearing

protection when operating or observing

loud machinery. Extended exposure to this

noise without hearing protection can cause

permanent hearing loss.

REMOVE ADJUSTING TOOLS.

Tools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys,

wrenches, or any other tools on machine.

Always verify removal before starting!

INTENDED USAGE.

Only use machine for its

intended purpose—never make modifications

without prior approval from Woodstock

International. Modifying machine or using

it differently than intended will void the

warranty and may result in malfunction or

mechanical failure that leads to serious

personal injury or death!

AWKWARD POSITIONS.

Keep proper footing and

balance at all times when operating machine.

Do not overreach! Avoid awkward hand

positions that make workpiece control difficult

or increase the risk of accidental injury.

CHILDREN & BYSTANDERS.

Keep children and

bystanders at a safe distance from the work

area. Stop using machine if they become a

distraction.

GUARDS & COVERS.

Guards and covers reduce

accidental contact with moving parts or flying

debris—make sure they are properly installed,

undamaged, and working correctly.

FORCING MACHINERY. Do not force machine. It

will do the job safer and better at the rate for

which it was designed.

NEVER STAND ON MACHINE. Serious injury may

occur if machine is tipped or if the cutting

tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during

operation greatly increases risk of injury or

loss of control. Before starting, verify machine

is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for

recommended accessories. Using improper

accessories will increase risk of serious injury.

UNATTENDED OPERATION. To reduce the risk

of accidental injury, turn machine OFF and

ensure all moving parts completely stop

before walking away. Never leave machine

running while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to

keep machine in good working condition. A

machine that is improperly maintained could

malfunction, leading to serious personal injury

or death.

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect

safe operation. Immediately repair or replace

damaged or mis-adjusted parts before

operating machine.

MAINTAIN POWER CORDS. When disconnecting

cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the

cord may damage the wires inside, resulting

in a short. Do not handle cord/plug with wet

hands. Avoid cord damage by keeping it away

from heated surfaces, high traffic areas, harsh

chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the

intended operation, stop using the machine!

Contact Technical Support at (360) 734-3482.

Additional Safety for Drill Presses

-9-

M1039 12-Speed Drill Press

ELECTRICAL

Circuit Requirements

This machine must be connected to the correct size and

type of power supply circuit, or fire or electrical damage

may occur. Read through this section to determine if an

adequate power supply circuit is available. If a correct

circuit is not available, a qualified electrician MUST install

one before you can connect the machine to power.

A power supply circuit includes all electrical equipment

between the breaker box or fuse panel in the building

and the machine. The power supply circuit used for

this machine must be sized to safely handle the full-

load current drawn from the machine for an extended

period of time. (If this machine is connected to a circuit

protected by fuses, use a time delay fuse marked D.)

Circuit Requirements for 240V

This machine can be converted to operate on a power

supply circuit that has a verified ground and meets the

requirements listed below. (Refer to

Voltage Conversion

instructions for details.)

Circuit Type ......................240V, 60 Hz, Single-Phase

Circuit Size ............................................. 15 Amps

Plug/Receptacle .................................... NEM A 6-15

Circuit Requirements for 120V (Prewired)

This machine is prewired to operate on a power supply

circuit that has a verified ground and meets the following

requirements:

Circuit Type ...................... 120V, 60 Hz, Single-Phase

Circuit Size ............................................. 30 Amps

Plug/Receptacle .................................... NEMA 5-20

Full-Load Current Rating

The full-load current rating is the amperage a machine

draws at 100% of the rated output power. On machines

with multiple motors, this is the amperage drawn by the

largest motor or sum of all motors and electrical devices

that might operate at one time during normal operations.

Full-Load Current Rating at 120V .................. 18 Amps

Full-Load Current Rating at 240V ................. 9.4 Amps

ELECTRICAL

The machine must be properly set up

before it is safe to operate. DO NOT

connect this machine to the power

source until instructed to do so later in

this manual.

Incorrectly wiring or grounding this

machine can cause electrocution, fire,

or machine damage. To reduce this risk,

only an electrician or qualified service

personnel should do any required

electrical work on this machine.

NOTICE

The circuit requirements listed in this

manual apply to

a dedicated circuit—

where only one machine will be running

at a time. If this machine will be

connected to a shared circuit where

multiple machines will be running at the

same time, consult with an electrician

to ensure that the circuit is properly

sized for safe operation.

-10-

M1039 12-Speed Drill Press

ELECTRICAL

Grounding Requirements

This machine MUST be grounded. In the event of certain

types of

malfunctions or breakdowns, grounding provides

a path of least resistance for electric current

to travel—in

order

to reduce the risk of electric shock.

Improper connection of the equipment-grounding

wire

will

increase

the risk of electric shock. The wire with green

insulation

(with/without yellow stripes) is the equipment-

grounding

wire. If repair or replacement of the power

cord or plug is necessary, do not connect the equipment-

grounding

wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel

you do not understand these grounding requirements,

or if

you are in doubt about whether the tool is

properly grounded.

If you ever notice that a cord or

plug is damaged or worn, disconnect it from power, and

immediately replace it with a new one.

Grounding Prong

Current Carrying Prongs

6-15 PLUG

GROUNDED

6-15 RECEPTACLE

240V

Figure 4. NEMA 6-15 plug & receptacle.

Grounding Prong

Hot

Neutral

5-20 PLUG

GROUNDED

5-20 RECEPTACLE

120V

Figure 3. NEMA 5-20 plug & receptacle.

A NEMA 6-15 plug (see figure) has a grounding prong that

must be attached to the equipment-grounding wire inside

the included power cord.

The plug must only be inserted

into a matching

receptacle that is properly installed

and grounded in accordance with all local codes and

ordinances.

For 240V Connection

This machine is equipped with a power cord that has an

equipment-grounding

wire and NEM A 5-20 grounding plug.

The plug

must only be inserted into a matching

receptacle

(

see Figure) that is properly installed and grounded in

accordance with local codes and ordinances.

For 120V Connection (Prewired)

Extension Cords

We do not recommend using an extension cord with

this machine. Extension cords cause voltage drop, which

may damage electrical components and shorten motor

life. Voltage drop increases with longer extension cords

and smaller gauge sizes (higher gauge numbers indicate

smaller sizes).

Any extension cord used with this machine must contain a

ground wire, match the required

plug and receptacle, and

meet the following requirements:

Minimum Gauge Size at 120V .......................12 AWG

Minimum Gauge Size at 240V .......................14 AWG

Maximum Length (Shorter is Better) .................50 ft.

DO NOT modify the provided plug or

use an adapter if the plug will not

fit the receptacle. Instead, have an

electrician install the proper receptacle

on a power supply circuit that meets

the requirements for this machine.

The machine must be properly set up

before it is safe to operate. DO NOT

connect this machine to the power

source until instructed to do so later in

this manual.

-11-

M1039 12-Speed Drill Press

SET UP

Box Inventory (Figure 5) Qty

A. Base ......................................................... 1

B. Table ........................................................ 1

C. Table Bracket .............................................. 1

D. Headstock .................................................. 1

E. Column ..................................................... 1

Hardware and Tools (Not Shown)

• Large Lock Lever ..........................................1

• Small Lock Lever ..........................................1

• Crank handle ...............................................1

• Handle .......................................................1

• Arbor ........................................................1

• Drift Key ....................................................1

• Chuck ........................................................1

• Chuck Key ................................................... 1

• Downfeed Handles.........................................3

• Lock Wrench ................................................1

• Pinion ........................................................1

• Belt Cover Knob ................................ ............1

• Hex Wrench 3mm ..........................................1

• Hex Wrench 4mm ..........................................1

• Hex Wrench 5mm ..........................................1

• Hex Bolt M12-1.75 x 45mm ..............................4

Inventory

Figure 5. Large component inventory.

SETUP

Unpacking

This machine has been carefully packaged for safe

transportation. If you notice the machine has been

damaged during shipping, please contact your authorized

Shop Fox dealer immediately.

The following is a list of items shipped with your machine.

Before beginning setup, lay these items out and inventory

them.

Note:

If you cannot find an item on this list, carefully

check around/inside the machine and packaging materials.

Often, these items get lost in packaging materials while

unpacking or they are pre-installed at the factory.

Keep machine disconnected from

power until instructed otherwise.

SUFFOCATION HAZARD!

Immediately discard all

plastic bags and packing

materials to eliminate

choking/suffocation

hazards for children and

animals.

-12-

M1039 12-Speed Drill Press

SET UP

Figure 6. Working clearances.

Machine Placement

Weight Load

Refer to the

Machine Specifications for the

weight of your machine. Make sure that the

surface upon which the machine is placed will

bear the weight of the machine, additional

equipment that may be installed on the

machine, and the heaviest workpiece that will

be used. Additionally, consider the weight of

the operator and any dynamic loading that may

occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that

will be processed through this machine and

provide enough space around the machine

for adequate operator material handling or

the installation of auxiliary equipment. With

permanent installations, leave enough space

around the machine to open or remove doors/

covers as required by the maintenance and

service described in this manual.

See below for

required space allocation.

Physical Environment

The physical environment where your machine is

operated is important for safe operation and the

longevity of its components. For best results,

operate this machine in a dry environment

that is free from excessive moisture, hazardous

chemicals, airborne abrasives, or extreme

conditions. Extreme conditions for this type

of machinery are generally those where the

ambient temperature range exceeds 41°–104°F;

the relative humidity range exceeds 20–95%

(non-condensing); or the environment is subject

to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power

source. Make sure all power cords are protected

from traffic, material handling, moisture,

chemicals, or other hazards. Make sure to leave

access to a means of disconnecting the power

source or engaging a lockout/tagout device.

Lighting

Lighting around the machine must be adequate

enough that operations can be performed

safely. Shadows, glare, or strobe effects that

may distract or impede the operator must be

eliminated.

Children or untrained people

may be seriously injured by this

machine. Only install in an access

restricted location.

⁄4"

21"

-13-

M1039 12-Speed Drill Press

SET UP

Anchoring to Floor

Machine Base

Concrete

Lag Screw

Lag Shield Anchor

Flat Washer

Drilled Hole

Figure 7. Popular method for anchoring

machinery to a concrete floor.

Number of Mounting Holes .................................. 4

Diameter of Mounting Hardware ........................

⁄2"

Anchoring machinery to the floor prevents tipping or

shifting and reduces vibration that may occur during

operation, resulting in a machine that runs slightly quieter

and feels more solid.

If the machine will be installed in a commercial or

workplace setting, or if it is permanently connected

(hardwired) to the power supply, local codes may require

that it be anchored to the floor.

If not required by any local codes, fastening the machine

to the floor is an optional step. If you choose not to do

this with your machine, we recommend placing it on

machine mounts, as these provide an easy method for

leveling and they have vibration-absorbing pads.

Anchoring to Concrete Floors

Lag shield anchors with lag screws (see Figure) are a

popular way to anchor machinery to a concrete floor,

because the anchors sit flush with the floor surface,

making it easy to unbolt and move the machine later, if

needed. However, anytime local codes apply, you MUST

follow the anchoring methodology specified by the code.

-14-

M1039 12-Speed Drill Press

SET UP

Figure 8. Column secured to base.

Hex Bolts

Figure 10. Marking the top of the rack.

Column

Ring

Marking

Location

Rack

The column must be secured on the base to properly

assemble your drill press.

To secure the column to the base, do these steps:

1. Place the column on the base and align the mounting

holes.

2. Secure the column to the base with the four M12-1.75

x 45 hex bolts, as shown in Figure 8.

Column and Base

The table bracket must be installed as described to

properly assemble your drill press.

To install the table support, do these steps:

1. Place the pinion in the table bracket, as shown

in Figure 9, so the pinion and gear teeth mesh

together.

2. Mark the top of the rack, as shown in Figure 10, to

keep track of which end is up.

3. Remove the column ring by loosening the setscrew,

and remove the rack.

Table Bracket

Continued on next page

Assembly

Before beginning the assembly process, refer to Items

Needed for Setup

and gather everything you need.

Ensure all parts have been properly cleaned of any

heavy-duty rust-preventative applied at the factory (if

applicable). Be sure to complete all steps in the assembly

procedure prior to performing the Test Run.

Figure 9. Pinion correctly installed in

table bracket.

Pinion

-15-

M1039 12-Speed Drill Press

SET UP

4. Place the rack inside of the table bracket, mesh

it together with the pinion, and slide the table

support/rack assembly over the column, as shown in

Figure 11.

5. Slide the column ring over the column with the

beveled edge facing down (Figure 12), fit the

beveled edge of the column ring over the rack, and

tighten the setscrew.

Note: Make sure the rack is seated firmly in the

lower ring before tightening the setscrew. Do not

over-tighten the setscrew or you may split the

column ring.

6. Install the crank handle over the pinion shaft, and

tighten the setscrew in the crank handle against the

flat part of the pinion shaft.

7. Thread the handle into the crank handle.

8. Thread the large lock lever into the back of the

table bracket approximately three turns, for now.

9. Thread the small lock lever into the front part of the

table bracket approximately three turns, for now.

The assembly should now be assembled as shown in

Figure 13.

Figure 11. Sliding table bracket and rack

over column.

Figure 12. Correct column ring

orientation.

Figure 13. Handles and lock levers

installed.

Large Lock

Lever

Crank Handle

Small Lock

Lever

-16-

M1039 12-Speed Drill Press

SET UP

The headstock must be mounted on the column/base

assembly before the drill press can be operated. Moving

and installing the headstock is a two-person job, at the

very least. Although the headstock can be lifted directly

onto the column while upright, doing so is difficult and

potentially dangerous because of the heavy weight

involved. We recommend sliding the column into the

headstock, then tilting the entire assembly fully upright,

as described and shown in this section.

To mount the headstock onto the column, do these

steps:

1. Set the top piece of the headstock styrofoam

packing approximately six feet away from the

column/base assembly.

2. Remove the headstock from the box and place it on

the styrofoam packing piece you laid out in Step 1.

Note: To avoid damaging the machine, be careful

not to hold the headstock by the switch or the top

part of the belt cover when lifting.

3. Carefully lay the column/base on its side.

4. Slide the column all the way into the bottom of the

headstock (approximately 4"—6").

5. Tilt the entire assembly up (see Figure 14) and

carefully position the drill press on its base in the

fully upright position.

6. Center a tape or ruler on the base, and suspend a

plumb bob from the center of the headstock spindle

so it is over the tape/ruler as shown in Figure 15.

7. Center the headstock directly over the base as

indicated by the plumb bob and ruler.

8. Tighten the two headstock setscrews to the column,

as shown in Figure 16.

Headstock

Figure 15. Aligning headstock with base.

Figure 14. Mounting the headstock.

Figure 16. Securing the headstock.

-17-

M1039 12-Speed Drill Press

SET UP

The drill chuck attaches to the spindle by means of the

arbor, shown in Figure 17. Matched tapers on the arbor

and the inside of the chuck create a semi-permanent

assembly when properly joined.

To assemble the drill chuck and mount it to the

spindle, do these steps:

1. Use mineral spirits to thoroughly clean the drill

chuck, arbor, and spindle sockets and dry all

surfaces before assembly. Follow all safety warnings

on the container of the mineral spirits. Failure to

clean the mating surfaces may cause the tapered

fit to loosen during operation, resulting in

separation and an unsafe condition.

2. Use the chuck key to adjust the jaws of the drill

chuck until they are inside the drill chuck body.

3. Place the drill chuck face down on a workbench.

The arbor has a short taper and a long taper. Place

the short taper into the socket in the back of the

drill chuck and tap it with a rubber or wooden

mallet, as shown in Figure 18. If the chuck fails to

remain secure on the arbor, repeat Steps 1 & 3.

4. Slide the arbor into the spindle socket while

slowly rotating the drill chuck. The socket has a

rectangular pocket into which the tang (or flat

portion of the arbor shown in Figure 18) will fit.

5. Using a rubber mallet, seat the chuck as shown in

Figure 19.

Drill Chuck and Arbor

Figure 18. Seating the arbor into the

chuck.

Figure 17. Chuck components and tools.

JT3 Drill

Chuck

Chuck Key

MT4/JT3

Arbor

Drift Key

Tang-Side

Figure 19. Seating the arbor and chuck

into the spindle.

DO NOT use a steel hammer on the drill chuck to

seat the arbor into the spindle. You will damage

the chuck and/or spindle, which may make them

unusable or unsafe.

-18-

M1039 12-Speed Drill Press

SET UP

The downfeed handles must be installed to properly

operate the drill press.

To install the downfeed handles, do these steps:

1. Thread the handles into the pinion hub, as shown in

Figure 20, and tighten.

2. Remove the screw that fastens the belt cover in

place and install the belt cover knob in its place (see

Figure 20 for location).

Downfeed Handles and

Belt Cover Knob

Figure 21. Table installed.

Figure 20. Downfeed handles and belt

cover knob installed.

Belt Cover

Knob

Spindle

Hub

The table must be installed to properly support the

workpiece during operation.

To install the table, do these steps:

1. Insert the table shaft into the table bracket.

2. Tighten the small locking lever to secure the table in

the table bracket. The table should now be installed

as shown in Figure 21.

Table

The Model M1039 includes a light socket, designed for

120V use only. When the drill press is shipped from the

factory, a dust plug is installed in the socket.

To install a light bulb in the drill press, do these steps:

1. Remove the dust plug from the light socket.

2. Install a 60W or smaller light bulb in the location

shown in Figure 22.

Light (120V Only)

Figure 22. Light socket access

(120V only).

Light Socket

Access Here

The light socket included with

this drill press is for 120V USE

ONLY. If the light socket is used

while operating at 240V, the light

bulb WILL EXPLODE, potentially

causing serious personal injury.

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Woodstock 1-1-2 HP 20 in. Floor Drill Press M1039 Owner's manual

Brand: Woodstock

Model: 1-1-2 HP 20 in. Floor Drill Press M1039

Type: Owner's manual

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M1039

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Woodstock 1-1-2 HP 20 in. Floor Drill Press M1039 Owner's manual

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Woodstock 1-1-2 HP 20 in. Floor Drill Press M1039 Owner's manual

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