2. Dukane
  3. Ultrasonic Energy Director Joint

Dukane Ultrasonic Energy Director Joint Design Guide

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Intelligent Assembly Solutions
Dukane Intelligent Assembly Solutions 2900 Dukane Drive St. Charles, Illinois 60174 USA Tel (630) 797-4900 Fax (630) 797-4949
www.dukane.com/us us_caddata@dukane.com ussales@dukane.com
CONFIDENTIAL INFORMATION
Ultrasonic Energy Director Joint
Customer Name:
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Dimension
General Guidelines
Recommended Size
W
Wall Thickness
Minimum 0.090" (2.29mm) and/or 4B
B
Energy Director Base Width
0.006" - 0.030" (0.15mm - 0.76mm)
A
Energy Director Height
B/2 or 0.866B
E
Energy Director Angle
60° or 90°
Collapsed
The energy director joint for ultrasonic
welding is used to obtain a strong
weld.
This type of joint typically does not
provide a leak tight seal. Additionally,
it does not control the melt from the
weld.
This joint style can be used with thin
walled parts, less than 0.050"
(1.27mm).
Horn Side
Fixture Side
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