Fagor Laser 8060 CNC Owner's manual

Type
Owner's manual
(Ref: 1911)
8060
CNC
Hardware configuration.
BLANK PAGE
·2·
MACHINE SAFETY
It is up to the machine manufacturer to make sure that the safety of the machine
is enabled in order to prevent personal injury and damage to the CNC or to the
products connected to it. On start-up and while validating CNC parameters, it
checks the status of the following safety elements. If any of them is disabled, the
CNC shows the following warning message.
Feedback alarm for analog axes.
Software limits for analog and sercos linear axes.
Following error monitoring for analog and sercos axes (except the spindle)
both at the CNC and at the drives.
Tendency test on analog axes.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any of the safety
elements being disabled.
DUAL-USE PRODUCTS
Products manufactured by FAGOR AUTOMATION since April 1st 2014 will
include "-MDU" in their identification if they are included on the list of dual-use
products according to regulation UE 428/2009 and require an export license
depending on destination.
TRANSLATION OF THE ORIGINAL MANUAL
This manual is a translation of the original manual. This manual, as well as the
documents derived from it, have been drafted in Spanish. In the event of any
contradictions between the document in Spanish and its translations, the wording
in the Spanish version shall prevail. The original manual will be labeled with the
text "ORIGINAL MANUAL".
HARDWARE EXPANSIONS
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any hardware
manipulation by personnel unauthorized by Fagor Automation.
If the CNC hardware is modified by personnel unauthorized by Fagor
Automation, it will no longer be under warranty.
COMPUTER VIRUSES
FAGOR AUTOMATION guarantees that the software installed contains no
computer viruses. It is up to the user to keep the unit virus free in order to
guarantee its proper operation. Computer viruses at the CNC may cause it to
malfunction.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC due a computer virus in the
system.
If a computer virus is found in the system, the unit will no longer be under warranty.
All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
without Fagor Automation’s consent. Unauthorized copying or distributing of this
software is prohibited.
The information described in this manual may be subject to changes due to
technical modifications. Fagor Automation reserves the right to change the
contents of this manual without prior notice.
All the trade marks appearing in the manual belong to the corresponding owners.
The use of these marks by third parties for their own purpose could violate the
rights of the owners.
It is possible that CNC can execute more functions than those described in its
associated documentation; however, Fagor Automation does not guarantee the
validity of those applications. Therefore, except under the express permission
from Fagor Automation, any CNC application that is not described in the
documentation must be considered as "impossible". In any case, Fagor
Automation shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC if it is used in any way other than as
explained in the related documentation.
The content of this manual and its validity for the product described here has been
verified. Even so, involuntary errors are possible, hence no absolute match is
guaranteed. However, the contents of this document are regularly checked and
updated implementing the necessary corrections in a later edition. We appreciate
your suggestions for improvement.
The examples described in this manual are for learning purposes. Before using
them in industrial applications, they must be properly adapted making sure that
the safety regulations are fully met.
Hardware configuration.
CNC 8060
·3·
(REF: 1911)
INDEX
About the product - CNC 8060 ..................................................................................................... 7
Declaration of CE conformity and warranty conditions ................................................................11
Version history - CNC 8060 ........................................................................................................ 13
Safety conditions ........................................................................................................................ 15
Returning conditions ................................................................................................................... 19
CNC maintenance ...................................................................................................................... 21
CHAPTER 1 PREVIOUS INFORMATION.
CHAPTER 2 CONFIGURATION.
2.1 Central unit (Q7-A platform only). ................................................................................. 25
2.2 Monitor. ......................................................................................................................... 25
2.3 Central unit + Monitor (only Q7-A platform). .................................................................. 26
2.4 Central unit + Monitor + Keyboard. ................................................................................ 26
2.5 Central unit + Monitor + Keyboard and Operator panel. ................................................ 27
2.6 CAN Keyboard (only Q7-A platform). ............................................................................ 27
2.7 USB keyboard. .............................................................................................................. 27
2.8 Operator panels. ........................................................................................................... 28
2.9 CAN remote modules..................................................................................................... 29
2.10 Sercos-II remote modules.............................................................................................. 30
2.11 EtherCAT remote modules (only Q7-A platform). .......................................................... 30
2.12 General diagram (Q7 platform). ..................................................................................... 31
2.13 General diagram for C60 (Q7-A platform)...................................................................... 32
2.14 General diagram for U60 (Q7-A platform)...................................................................... 33
CHAPTER 3 CENTRAL UNIT (CPU) ENCLOSURE.
3.1 Calculation of the surface needed for heat dissipation. ................................................. 37
CHAPTER 4 CENTRAL UNIT + MONITOR (Q7 PLATFORM).
4.1 Specifications. ............................................................................................................... 40
4.2 Dimensions. ................................................................................................................... 42
4.2.1 CN60-10H / CN60-10HT (8060M-Power and 8060T-Power models). .................... 42
4.2.2 CN60-10V / CN60-10VT (8060M-Power and 8060T-Power models). .................... 43
4.2.3 CN60-10K (8060M-FL, 8060T-FL and 8060L models). ............................................ 44
4.3 Enclosure and securing of the modules......................................................................... 45
4.3.1 Ambient characteristics of the enclosure. .................................................................. 45
4.3.2 Enclosure design........................................................................................................ 45
4.3.3 Securing the module. ................................................................................................. 47
4.4 Power supply for the module. ........................................................................................ 48
4.4.1 Electrical characteristics............................................................................................. 48
4.4.2 Voltage supply at 24 V DC. ........................................................................................ 48
4.4.3 Protection against over-voltage and reverse voltage. ................................................ 48
4.4.4 Non-volatile RAM (FRAM).......................................................................................... 49
4.4.5 Specs of the power supply. ........................................................................................ 49
4.4.6 NOT recommended circuits. ...................................................................................... 50
4.5 Hardware functionality. Connectors. .............................................................................. 51
4.5.1 Front of the monitor. USB connector. ........................................................................ 51
4.5.2 Rear. Central unit and handwheel connectors. .......................................................... 52
4.5.3 RS expansion board (available soon). ...................................................................... 59
4.6 Technical/electrical characteristics of the inputs and outputs. ....................................... 60
4.6.1 Digital inputs............................................................................................................... 60
4.6.2 Digital outputs. ...........................................................................................................60
4.6.3 Analog outputs. .......................................................................................................... 60
4.6.4 Feedback inputs......................................................................................................... 61
4.7 Connections. .................................................................................................................. 63
4.7.1 Connecting the relay for the emergency chain........................................................... 63
4.7.2 Feedback connection. ................................................................................................ 64
4.7.3 Handwheel connection (only CN60-10K). .................................................................. 65
4.7.4 Probe connection. ...................................................................................................... 66
4.7.5 Connection to an Ethernet network............................................................................ 69
4.7.6 RS232 serial line connection...................................................................................... 70
Hardware configuration.
CNC 8060
·4·
(REF: 1911)
4.7.7 RS422 serial line connection. .................................................................................... 71
4.7.8 RS485 serial line connection. .................................................................................... 72
4.7.9 CAN bus..................................................................................................................... 73
4.7.10 Sercos II bus. ............................................................................................................. 76
CHAPTER 5 CENTRAL UNIT + MONITOR (Q7-A PLATFORM).
5.1 Specifications. ............................................................................................................... 81
5.2 Dimensions. ................................................................................................................... 83
5.2.1 C60-10K. ................................................................................................................... 83
5.2.2 C60-10H / C60-10HT. ............................................................................................. 84
5.2.3 C60-10V / C60-10VT. .............................................................................................. 85
5.2.4 C60-15. ...................................................................................................................... 86
5.2.5 C60-15AT...................................................................................................................87
5.3 Enclosure and securing of the modules......................................................................... 88
5.3.1 Ambient characteristics of the enclosure. .................................................................. 88
5.3.2 Enclosure design. ...................................................................................................... 88
5.3.3 Securing the module. ................................................................................................. 91
5.4 Power supply for the module. ....................................................................................... 92
5.4.1 Central unit electrical features. .................................................................................. 92
5.4.2 Protection against over-voltage and reverse voltage................................................. 92
5.4.3 Voltage supply at 24 V DC......................................................................................... 92
5.4.4 Power supply via UPS. .............................................................................................. 93
5.4.5 Ground connection..................................................................................................... 93
5.4.6 Power supply requirements. ...................................................................................... 93
5.4.7 NOT recommended circuits. ...................................................................................... 94
5.5 Non-volatile RAM (FRAM). ............................................................................................ 95
5.6 Hardware functionality (connectors). ............................................................................. 95
5.6.1 Front of the monitor. .................................................................................................. 95
5.6.2 Rear. ......................................................................................................................... 96
5.7 Technical/electrical characteristics of the inputs and outputs...................................... 103
5.7.1 Digital inputs. ........................................................................................................... 103
5.7.2 Digital outputs. ......................................................................................................... 103
5.7.3 Analog outputs. ........................................................................................................ 103
5.7.4 Feedback inputs....................................................................................................... 104
5.8 Connections. ............................................................................................................... 106
5.8.1 Ground connection. ................................................................................................. 106
5.8.2 Connecting the relay for the emergency chain. ....................................................... 106
5.8.3 Feedback connection............................................................................................... 107
5.8.4 Handwheel connection (only C60-10K). .................................................................. 108
5.8.5 Probe connection. .................................................................................................... 109
5.8.6 Connection to an Ethernet network.......................................................................... 112
5.8.7 RS232 serial line connection. .................................................................................. 113
5.8.8 RS422 serial line connection. .................................................................................. 114
5.8.9 RS485 serial line connection. .................................................................................. 115
5.8.10 EtherCAT bus. ........................................................................................................ 116
5.8.11 CAN bus................................................................................................................... 119
5.8.12 Sercos II bus. ........................................................................................................... 122
CHAPTER 6 CENTRAL UNIT FOR CABINET (Q7-A PLATFORM).
6.1 Specifications. ............................................................................................................. 126
6.2 Dimensions. ................................................................................................................ 128
6.3 Enclosure and securing of the modules....................................................................... 129
6.3.1 Ambient characteristics of the cabinet. .................................................................... 129
6.3.2 Cabinet design. ........................................................................................................ 129
6.3.3 Ventilation. ............................................................................................................... 129
6.4 Power supply for the module. ..................................................................................... 130
6.4.1 Central unit electrical features. ................................................................................ 130
6.4.2 Protection against over-voltage and reverse voltage............................................... 130
6.4.3 Voltage supply at 24 V DC....................................................................................... 130
6.4.4 Power supply via UPS. ............................................................................................ 131
6.4.5 Ground connection................................................................................................... 131
6.4.6 Specs of the power supply....................................................................................... 131
6.4.7 NOT recommended circuits. .................................................................................... 132
6.5 Non-volatile RAM (FRAM). .......................................................................................... 133
6.6 Hardware functionality (connectors). ........................................................................... 134
6.6.1 Front. ....................................................................................................................... 134
6.6.2 Top. ......................................................................................................................... 135
6.6.3 Bottom. .................................................................................................................... 135
6.6.4 Connector identification. ......................................................................................... 136
6.7 Technical/electrical characteristics of the inputs and outputs...................................... 144
6.7.1 Digital inputs. ........................................................................................................... 144
6.7.2 Digital outputs. ......................................................................................................... 144
6.7.3 Analog outputs. ........................................................................................................ 144
Hardware configuration.
CNC 8060
·5·
(REF: 1911)
6.7.4 Feedback inputs....................................................................................................... 145
6.8 Connections. ............................................................................................................... 147
6.8.1 Ground connection. ................................................................................................. 147
6.8.2 Connecting the USB2.0 port. .................................................................................. 147
6.8.3 Connecting the DVI-D video output.......................................................................... 148
6.8.4 Connecting the relay for the emergency chain......................................................... 148
6.8.5 Feedback connection. .............................................................................................. 149
6.8.6 Probe connection. .................................................................................................... 150
6.8.7 Connection to an Ethernet network.......................................................................... 153
6.8.8 EtherCAT bus. ......................................................................................................... 154
6.8.9 Bus Sercos-II............................................................................................................ 157
6.8.10 CAN bus................................................................................................................... 160
CHAPTER 7 MONITOR-21 MULTITOUCH.
7.1 Specifications............................................................................................................... 164
7.2 General diagram. ........................................................................................................ 165
7.3 Dimensions. ................................................................................................................ 166
7.4 Enclosure and mounting of the module. ...................................................................... 167
7.4.1 Enclosure design...................................................................................................... 167
7.4.2 Securing the module. ............................................................................................... 168
7.5 Voltage supply for the module. .................................................................................... 170
7.6 Configuring the video signal from the monitor. ............................................................ 171
7.7 Connectors. ................................................................................................................. 172
7.8 Cable characteristics.................................................................................................... 175
7.8.1 VGA video signal...................................................................................................... 175
7.9 OSD (On Screen Display) menu.................................................................................. 176
7.9.1 Using the rear keyboard with the OSD menu........................................................... 176
7.9.2 OSD menu. .............................................................................................................. 177
7.9.3 Locks and unlocks the OSD menu........................................................................... 182
CHAPTER 8 HORIZONTAL KEYB.
8.1 Specifications. ............................................................................................................. 183
8.2 General diagram. ........................................................................................................ 184
8.3 Dimensions. ................................................................................................................ 185
8.4 Enclosure and mounting of the module. ...................................................................... 186
8.4.1 Enclosure design...................................................................................................... 186
8.4.2 Securing the module. ............................................................................................... 187
8.5 Power supply for the module. ..................................................................................... 188
8.6 Hardware functionalities............................................................................................... 189
8.6.1 Ground connection. ................................................................................................. 189
8.6.2 Rear connectors. ..................................................................................................... 189
8.7 Bus CAN (CANfagor/CANopen protocols)................................................................... 192
8.7.1 Identification of the modules at the bus.................................................................... 193
8.7.2 Identification of the first and last elements of the bus. Line terminating resistor...... 194
8.7.3 CAN bus type selection (CANfagor/CANopen). ....................................................... 194
8.7.4 Selecting the speed for the CANfagor bus............................................................... 194
8.7.5 Selecting the speed for the CANopen bus. .............................................................. 194
CHAPTER 9 VERTICAL KEYB.
9.1 Specifications. ............................................................................................................. 195
9.2 General diagram. ........................................................................................................ 196
9.3 Dimensions. ................................................................................................................ 197
9.4 Enclosure and mounting of the module. ...................................................................... 198
9.4.1 Enclosure design...................................................................................................... 198
9.4.2 Securing the module. ............................................................................................... 199
9.5 Power supply for the module. ..................................................................................... 200
9.6 Hardware functionalities............................................................................................... 201
9.6.1 Ground connection. ................................................................................................. 201
9.6.2 Rear connectors. ..................................................................................................... 201
9.7 Bus CAN (CANfagor/CANopen protocols)................................................................... 204
9.7.1 Identification of the modules at the bus.................................................................... 205
9.7.2 Identification of the first and last elements of the bus. Line terminating resistor...... 206
9.7.3 CAN bus type selection (CANfagor/CANopen). ....................................................... 206
9.7.4 Selecting the speed for the CANfagor bus............................................................... 206
9.7.5 Selecting the speed for the CANopen bus. .............................................................. 206
CHAPTER 10 HORIZONTAL KEYB 2.0 + TOUCHPAD.
10.1 Specifications. ............................................................................................................. 207
10.2 General diagram. ........................................................................................................ 208
10.3 Dimensions. ................................................................................................................ 209
Hardware configuration.
CNC 8060
·6·
(REF: 1911)
10.4 Enclosure and mounting of the module. ...................................................................... 210
10.4.1 Enclosure design. .................................................................................................... 210
10.4.2 Securing the module. ............................................................................................... 211
10.5 Voltage supply for the module. .................................................................................... 212
10.6 Connectors. ................................................................................................................. 213
10.7 Selecting the language and the keyboard distribution. ................................................ 213
10.8 Using the Fagor logo key. ........................................................................................... 215
10.9 Numeric keypad........................................................................................................... 215
10.10 Touchpad (touch screen). ........................................................................................... 216
CHAPTER 11 OP-PANEL-329.
11.1 Specifications. ............................................................................................................. 217
11.2 General diagram. ........................................................................................................ 218
11.3 Dimensions. ................................................................................................................ 219
11.4 Enclosure and mounting of the module. ...................................................................... 220
11.4.1 Enclosure design. .................................................................................................... 220
11.4.2 Securing the module. ............................................................................................... 221
11.5 Power supply for the module. ..................................................................................... 222
11.6 Hardware functionalities. ............................................................................................. 223
11.6.1 Ground connection. ................................................................................................. 223
11.6.2 Rear connectors. ..................................................................................................... 223
11.7 Handwheel connection. ............................................................................................... 227
11.8 Bus CAN (CANfagor/CANopen protocols)................................................................... 228
11.8.1 Identification of the modules at the bus. .................................................................. 229
11.8.2 Identification of the first and last elements of the bus. Line terminating resistor...... 230
11.8.3 CAN bus type selection (CANfagor/CANopen). ....................................................... 230
11.8.4 Selecting the speed for the CANfagor bus............................................................... 230
11.8.5 Selecting the speed for the CANopen bus............................................................... 230
CHAPTER 12 OP-PANEL / OP-PANEL+SPDL RATE.
12.1 Specifications. ............................................................................................................. 231
12.2 General diagram. ........................................................................................................ 232
12.3 Dimensions. ................................................................................................................ 233
12.4 Enclosure and mounting of the module. ...................................................................... 234
12.4.1 Enclosure design. .................................................................................................... 234
12.4.2 Securing the module. ............................................................................................... 235
12.5 Power supply for the module. ..................................................................................... 236
12.6 Hardware functionalities. ............................................................................................. 237
12.6.1 Ground connection. ................................................................................................. 237
12.6.2 Rear connectors. ..................................................................................................... 237
12.7 Handwheel connection. ............................................................................................... 241
12.8 Bus CAN (CANfagor/CANopen protocols)................................................................... 242
12.8.1 Identification of the modules at the bus. .................................................................. 243
12.8.2 Identification of the first and last elements of the bus. Line terminating resistor...... 244
12.8.3 CAN bus type selection (CANfagor/CANopen). ....................................................... 244
12.8.4 Selecting the speed for the CANfagor bus............................................................... 244
12.8.5 Selecting the speed for the CANopen bus............................................................... 244
CHAPTER 13 CNC-FPS. FAGOR-UPS (Q7-A PLATFORM ONLY).
13.1 Specifications. ............................................................................................................. 246
13.2 Dimensions. ................................................................................................................ 246
13.3 Securing the module.................................................................................................... 247
13.4 Protection fuse. ........................................................................................................... 247
13.5 UPS Connection Diagram............................................................................................ 248
CHAPTER 14 INSTALLING A SENSOR FOR GAP CONTROL (LASER MODEL).
Hardware configuration.
CNC 8060
·7·
(REF: 1911)
ABOUT THE PRODUCT - CNC 8060
BASIC CHARACTERISTICS.
(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol / FeeDat / EnDat
Basic characteristics. 8060
M FL
8060
M Power
8060
T FL
8060
T Power
8060
L
Number of axes. 3 to 4 3 to 6 3 to 4 3 to 6 3 to 6
Number of spindles. 1 1 to 2 1 to 2 1 to 3 1
Maximum number of axes and spindles. 57577
Interpolated axes. 44444
Number of tool magazines. 1 1 1 1 to 2 1
Number of execution channels. 1 1 1 1 to 2 1
Number of handwheels. 1 to 3
Type of servo system. Analog / Sercos Digital
Communications. RS485 / RS422 / RS232
Ethernet
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
Symbols.
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Block processing time. < 2.0 ms < 1.5 ms < 2.0 ms < 1.5 ms < 1 ms
Remote modules. RIOW RIO5 RIO70 RIOR RCS-S
Valid for CNC. 8070
8065
8060
8070
8065
8060
8070
8065
- - -
D
I
S
C
O
N
T
I
N
U
E
D
8070
8065
8060
8070
8065
8060
Communication with the remote modules. CANopen CANopen CANfagor CANopen Sercos
Digital inputs per module. 8 24 / 48 16 48 - - -
Digital outputs per module. 8 16 / 32 16 32 - - -
Analog inputs per module. 4 4 8 - - - - - -
Analog outputs per module. 4 4 4 - - - 4
Inputs for PT100 temperature sensors. 2 2 - - - - - - - - -
Feedback inputs. - - - - - - 4 (*) - - - 4 (**)
Hardware configuration.
CNC 8060
·8·
(REF: 1911)
SOFTWARE OPTIONS.
Some of the features described in this manual are dependent on the acquired software options. The active
software options for the CNC can be consulted in the diagnostics mode (accessible from the task window
by pressing [CTRL] [A]), under software options.
Consult the ordering handbook for information on the software options available for your model.
SOFT 8060 ADDIT AXES
Additional shaft.
Add axes to the default configuration.
SOFT 8060 ADDIT SPINDLES
Additional spindle.
Add spindles to the default configuration.
SOFT 8060 ADDIT TOOL MAGAZ
Additional tool magazine.
Add tool magazines to the default configuration.
SOFT 8060 ADDIT CHANNELS
Additional channel.
Add channels to the default configuration.
SOFT DIGITAL SERCOS
Sercos digital bus.
Sercos digital bus.
SOFT i4.0 CONNECTIVITY PACK
Industry 4.0.
This option allows for the use and capture of data using the
FSYS.
SOFT EDIT/SIMUL
EDISIMU mode (editing and simulation).
It allows for the editing, modification and simulation of a
part-program.
SOFT TOOL RADIUS COMP
Radius compensation.
Tool compensation allows programming the contour to be
machined based on part dimensions of the and without
taking into account the dimensions of the tool that will be
used later on. This avoids having to calculate and define
the tool path based on the tool radius.
SOFT PROFILE EDITOR
Profile editor.
Allows for the part profiles to be edited graphically and to
import dxf files.
SOFT 60 F3D GRAPHICS
F3D graphics.
High definition solid 3D graphics for the execution and
simulation of part-programs and canned cycles of the
editor.
During machining, the F3D graphics display the tool
removing the material from the part in real time, allowing
for the condition of the part to be seen at all times. F3D
graphics can display up to 4 views of the part, where each
can be rotated, zoomed in or zoomed out. Measurements
can also be made on the part and even sections on the
piece from any angle.
SOFT 60 IIP CONVERSATIONAL
Interactive Icon-based Pages (conversational mode).
IIP or conversational mode is specifically designed for
people without any prior programming knowledge or for
those that are not familiarized with Fagor CNC's.
Working in conversational mode is easier than in ISO
mode, as it ensures proper data entry and minimizes the
number of operations to be defined. There is no need to
work with part-programs.
SOFT 60 RTCP
Dynamic RTCP (Rotating Tool Center Point).
The dynamic RTCP option is required for interpolation
machining with 4, 5 or 6 axis.
SOFT 60 C AXIS
C axis.
It activates the kinematics for working with the C axis and
the associated canned cycles. The CNC can control
several C axes. The parameters of each axis indicate if it
will function as a C axis or not, where it will not be
necessary to activate another axis for the machine
parameters.
SOFT 60 Y AXIS
Y axis for lathe.
It activates the kinematics for working with the Y axis and
the associated canned cycles.
Hardware configuration.
CNC 8060
·9·
(REF: 1911)
SOFT 60 TANDEM AXES
Tandem axes.
A tandem axis consists in two motors mechanically
coupled (slaved) and making up a single transmission
system (axis or spindle). A tandem axis helps provide the
necessary torque to move an axis when a single motor is
not capable of supplying enough torque to do it.
When activating this feature, it should be kept in mind that
for each tandem axis of the machine, another axis must be
added to the entire configuration. For example, on a large
3-axis lathe (X Z and tailstock), if the tailstock is a tandem
axis, the final purchase order for the machine must
indicate 4 axes.
SOFT 60 SYNCHRONISM
Synchronization of axes and spindles.
The axes and ballscrews may be synchronized in two
ways: in terms of speed or position. The CNC
configuration takes into consideration the synchronization
of 2 axes or 2 spindles. Once synchronized, only the
master displays and programs the element.
SOFT 60 HSSA I MACHINING SYSTEM
High Speed Surface Accuracy.
This is the new version of algorithms for high speed
machining (HSC). This new HSSA algorithm allows for
high speed machining optimization, where higher cutting
speeds, smoother contours, a better surface finishing and
greater precision are achieved.
SOFT 60 HSSA II MACHINING SYSTEM
HSSA-II machining system.
This is the new version of algorithms for high speed
machining (HSC). This new HSSA algorithm allows for
high speed machining optimization, where higher cutting
speeds, smoother contours, a better surface finishing and
greater precision are achieved.
SOFT 60 PROBE
Probing canned cycles.
The CNC may have two probes; usually a tabletop probe
to calibrate tools and a measuring probe to measure the
part.
This option activates the functions G100, G103 and G104
(for probe movements) and probe canned cycles (which
help to measure part surfaces and to calibrate tools).
For the laser model, it only activates the non-cycle function
G100.
SOFT 60 CONV USER CYCLES
Conversational user cycles.
Incorporation of user cycles in conversational mode.
SOFT 60 PROGTL3
ProGTL3 programming language.
Another language apart from ISO for the programming of
profiles using a geometric language without the need to
use external CAD systems. This language allows for
program functions to define lines and circles which define
the points of intersection on a profile, in addition to macros
for the creation of solids defined by a flat profile and one
or more section profiles.
SOFT 60 PPTRANS
Part-program translator.
The program translator may be used to convert programs
written in other languages into Fagor ISO codes.
SOFT THIRD PARTY I/Os
Third-party CANopen.
Enables the use of non-Fagor CANopen modules.
SOFT MAB SYSTEM.
MAB drives.
Sercos connection with MAB drives.
SOFT 60 PWM CONTROL
Pulse-Width Modulation.
This function is only available for Sercos bus controlled
systems. It is mostly oriented toward laser machines for
the cutting of very thick sheets, where the CNC generates
a series of PWM pulses to control the power of the laser
when drilling the starting point.
This feature is essential for cutting very thick sheets and
it requires two quick digital outputs located on the central
unit. With this new feature, the OEM does not need to
install or program any external device, which reduces
machine costs and installation times. The end user also
benefits, since the “Cutting with PWM ” feature is much
easier to use and program.
SOFT 60 GAP CONTROL
Gap control.
This is mostly oriented toward laser machines. Gap
control makes it possible to maintain a set distance
between the laser nozzle and the surface of the sheet. This
distance is calculated by a sensor connected to the CNC,
so that the CNC offsets the sensor variations on the
distance programmed with additional movements in the
axis programmed for the gap.
SOFT DMC
Dynamic Machining Control.
DMC adapts the feedrate during machining to maintain the
cutting power as close as possible to ideal machining
conditions.
SOFT FMC
Fagor Machining Calculator.
The FMC application consists of a database of materials
to be machined and machining operations (milling and
turning) with an interface to choose suitable cutting
conditions for these operations.
SOFT FFC
Fagor Feed Control.
During the execution of a canned cycle of the editor, the
FFC function makes it possible to replace the feedrate and
speed programmed in the cycle with the active values of
the execution, which are acted upon by the feed override
and speed override.
SOFT 60/65/70 OPERATING TERMS
Temporary user license.
The "Operating Terms" option activates a temporary user
license for the CNC, which is valid until the date
determined by the OEM.
SOFT MANUAL NESTING
Manual nesting
Nesting consists of creating a pattern on the sheet material
using previously defined figures (in dxf, dwg or parametric
files), so as to use most of the sheet as possible. Once the
pattern has been defined, the CNC creates a program.
During manual nesting, the operator distributes the parts
on top of the sheet material.
Hardware configuration.
CNC 8060
·10·
(REF: 1911)
SOFT AUTO NESTING
Automatic nesting
Nesting consists of creating a pattern on the sheet material
using previously defined figures (in dxf, dwg or parametric
files), so as to use most of the sheet as possible. Once the
pattern has been defined, the CNC creates a program.
During automatic nesting, the application distributes the
figures on the sheet material and optimizes the spaces.
Hardware configuration.
CNC 8060
·11·
(REF: 1911)
DECLARATION OF CE CONFORMITY AND
WARRANTY CONDITIONS
DECLARATION OF CONFORMITY
The declaration of conformity for the CNC is available in the downloads section of FAGOR’S corporate
website. http://www.fagorautomation.com. (Type of file: Declaration of conformity).
WARRANTY TERMS
The warranty conditions for the CNC are available in the downloads section of FAGOR’s corporate website.
http://www.fagorautomation.com. (Type of file: General sales-warranty conditions.
BLANK PAGE
·12·
Hardware configuration.
CNC 8060
·13·
(REF: 1911)
VERSION HISTORY - CNC 8060
Here is a list of the features added to each manual reference.
Ref. 1402
Ref. 1409
Ref. 1412
Ref. 1505
Ref. 1512
Ref. 1703
Ref. 1709
Ref. 1805
Ref. 1901
First version.
The name of the E21 connector (K21 before) of the central unit has been corrected.
New ambient characteristics of the enclosure.
New ambient characteristics of the enclosure.
Detailed description of the connectors of the central unit.
CN60-10K configuration (available for 8060M-FL, 8060T-FL and 8060EN models).
Módulo OP-PANEL. Handwheel cable connection to the ground plate.
Laser model.
Installing a sensor for gap control (laser model).
X24 connector. Minimum cycle on (pins LO1 LO2); 25 µs.
New. HORIZONTAL KEYB 2.0 + TOUCHPAD.
New. OP-PANEL / OP-PANEL+SPDL RATE.
New. Q7-A central unit.
The 8060 FL is no longer required to go with MAB drive system; it can go with DDS drive system.
New. C60-15AT model.
New. C60-15 model.
New. HORIZONTAL KEYB.
New. VERTICAL KEYB.
New. UPS-FAGOR.
Hardware configuration.
CNC 8060
·14·
(REF: 1911)
Ref. 1911
New. Q7-A central unit for cabinet.
New. 21" multitouch screen.
Hardware configuration.
CNC 8060
·15·
(REF: 1911)
SAFETY CONDITIONS
Read the following safety measures in order to prevent harming people or damage to this product and those
products connected to it. Fagor Automation shall not be held responsible of any physical or material damage
originated from not complying with these basic safety rules.
PRECAUTIONS BEFORE CLEANING THE UNIT
PRECAUTIONS DURING REPAIRS
In case of a malfunction or failure, disconnect it and call the technical service.
PRECAUTIONS AGAINST PERSONAL HARM
Before start-up, verify that the machine that integrates this CNC meets the 2006/42/EC Directive.
Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access the
interior of this unit.
Do not handle the connectors with the unit
connected to AC power.
Before handling these connectors (I/O, feedback, etc.), make sure
that the unit is not powered.
Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access the
interior of this unit.
Do not handle the connectors with the unit
connected to AC power.
Before handling these connectors (I/O, feedback, etc.), make sure
that the unit is not powered.
Interconnection of modules. Use the connection cables provided with the unit.
Use proper cables. To prevent risks, only use cables and Sercos fiber recommended for
this unit.
To prevent a risk of electrical shock at the central unit, use the proper
connector (supplied by Fagor); use a three-prong power cable (one
of them being ground).
Avoid electric shocks. To prevent electrical shock and fire risk, do not apply electrical voltage
out of the indicated range.
Ground connection. In order to avoid electrical discharges, connect the ground terminals
of all the modules to the main ground terminal. Also, before
connecting the inputs and outputs of this product, make sure that the
ground connection has been done.
In order to avoid electrical shock, before turning the unit on verify that
the ground connection is properly made.
Do not work in humid environments. In order to avoid electrical discharges, always work with a relative
humidity (non-condensing).
Do not work in explosive environments. In order to avoid risks, harm or damages, do not work in explosive
environments.
Hardware configuration.
CNC 8060
·16·
(REF: 1911)
PRECAUTIONS AGAINST DAMAGE TO THE PRODUCT
SAFETY SYMBOLS
Symbols that may appear in the manual.
Work environment. This unit is ready to be used in industrial environments complying with
the directives and regulations effective in the European Community.
Fagor Automation shall not be held responsible for any damage
suffered or caused by the CNC when installed in other environments
(residential, homes, etc.).
Install this unit in the proper place. It is recommended, whenever possible, to install the CNC away from
coolants, chemical product, blows, etc. that could damage it.
This unit meets the European directives on electromagnetic
compatibility. Nevertheless, it is recommended to keep it away from
sources of electromagnetic disturbance such as:
Powerful loads connected to the same mains as the unit.
Nearby portable transmitters (radio-telephones, Ham radio
transmitters).
Nearby radio / TC transmitters.
Nearby arc welding machines.
Nearby high voltage lines.
Enclosures. It is up to the manufacturer to guarantee that the enclosure where the
unit has been installed meets all the relevant directives of the
European Union.
Avoid disturbances coming from the
machine.
The machine must have all the interference generating elements
(relay coils, contactors, motors, etc.) uncoupled.
Use the proper power supply. Use an external regulated 24 Vdc power supply for the keyboard,
operator panel and the remote modules.
Connecting the power supply to ground. The zero Volt point of the external power supply must be connected
to the main ground point of the machine.
Analog inputs and outputs connection. Use shielded cables connecting all their meshes to the corresponding
pin.
Ambient conditions. Maintain the CNC within the recommended temperature range, both
when running and not running. See the corresponding chapter in the
hardware manual.
Central unit enclosure. To maintain the right ambient conditions in the enclosure of the central
unit, it must meet the requirements indicated by Fagor. See the
corresponding chapter in the hardware manual.
Power switch. This switch must be easy to access and at a distance between 0.7 and
1.7 m (2.3 and 5.6 ft) off the floor.
Danger or prohibition symbol.
This symbol indicates actions or operations that may hurt people or damage products.
Warning or caution symbol.
This symbol indicates situations that certain operations could cause and the suggested actions to prevent
them.
Obligation symbol.
This symbol indicates actions and operations that must be carried out.
Information symbol.
This symbol indicates notes, warnings and advises.
Symbol for additional documentation.
This symbol indicates that there is another document with more detailed and specific information.
i
Hardware configuration.
CNC 8060
·17·
(REF: 1911)
Symbols that the product may carry.
Ground symbol.
This symbol indicates that that point must be under voltage.
ESD components.
This symbol identifies the cards as ESD components (sensitive to electrostatic discharges).
BLANK PAGE
·18·
Hardware configuration.
CNC 8060
·19·
(REF: 1911)
RETURNING CONDITIONS
Pack it in its original package along with its original packaging material. If you do not have the original
packaging material, pack it as follows:
1 Get a cardboard box whose 3 inside dimensions are at least 15 cm (6 inches) larger than those of the
unit itself. The cardboard being used to make the box must have a resistance of 170 Kg (375 lb.).
2 Attach a label to the device indicating the owner of the device along with contact information (address,
telephone number, email, name of the person to contact, type of device, serial number, etc.). In case
of malfunction also indicate symptom and a brief description of the problem.
3 Protect the unit wrapping it up with a roll of polyethylene or with similar material. When sending a central
unit with monitor, protect especially the screen.
4 Pad the unit inside the cardboard box with polyurethane foam on all sides.
5 Seal the cardboard box with packaging tape or with industrial staples.
BLANK PAGE
·20·
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Fagor Laser 8060 CNC Owner's manual

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