Toro Z Master Professional 5000 Series Riding Mower, User manual

FormNo.3400-941RevB

ZMaster

®

Professional5000

SeriesRidingMower

with60inand72inTURBOFORCE

®

Rear

DischargeMower

ModelNo.74942—SerialNo.315000001andUp

ModelNo.74944—SerialNo.315000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3400-941*B

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadian

ICES-002

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

TheenclosedEngineOwner'sManualis

suppliedforinformationregardingtheUS

EnvironmentalProtectionAgency(EPA)and

theCaliforniaEmissionControlRegulationof

emissionsystems,maintenance,andwarranty.

Replacementsmaybeorderedthroughtheengine

manufacturer.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyresidentialhomeownersorprofessional,hired

operators.Itisdesignedprimarilyforcuttinggrasson

well-maintainedlawnsonresidentialorcommercial

properties.Itisnotdesignedforcuttingbrushorfor

agriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g027332

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

ToroMowerSafety..............................................6

SlopeIndicator...................................................7

SafetyandInstructionalDecals..........................8

ProductOverview...................................................14

Controls...........................................................14

Specications..................................................16

Operation................................................................16

AddingFuel......................................................16

CheckingtheEngine-OilLevel..........................18

BreakinginaNewMachine..............................18

UsingtheRolloverProtectionSystem

(ROPS).........................................................18

ThinkSafetyFirst..............................................19

OperatingtheParkingBrake.............................20

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................20

OperatingtheThrottle.......................................21

OperatingtheIgnitionSwitch............................21

UsingtheFuel-ShutoffValve.............................22

StartingandStoppingtheEngine......................22

UsingtheSafety-InterlockSystem....................23

DrivingForwardorBackward............................24

StoppingtheMachine.......................................25

AdjustingtheHeightofCut...............................25

AdjustingtheAnti-ScalpRollers........................26

AdjustingtheSkid(s).........................................27

PositioningtheSeat..........................................27

UnlatchingtheSeat..........................................28

ChangingtheSeatSuspension.........................28

UsingtheDrive-WheelReleaseValves.............28

TransportingtheMachine.................................29

LoadingtheMachine........................................30

OperatingTips.................................................32

Maintenance...........................................................33

RecommendedMaintenanceSchedule(s)...........33

Lubrication..........................................................34

GreasingandLubrication..................................34

GreasingtheMower.........................................34

LubricatingtheCasterWheelHubs...................35

EngineMaintenance...........................................36

ServicingtheAirCleaner..................................36

ServicingtheEngineOil....................................38

ServicingtheSparkPlug...................................41

CheckingtheSparkArrester.............................42

FuelSystemMaintenance...................................43

ServicingtheElectronicFuel-Injection

System..........................................................43

ReplacingtheLow-PressureFuel

Filter..............................................................43

ServicingtheHigh-PressureFuelFilter.............43

ServicingtheFuelT ank.....................................43

ElectricalSystemMaintenance...........................44

ServicingtheBattery.........................................44

ReplacingtheFuses.........................................46

JumpStartingtheMachine...............................46

DriveSystemMaintenance..................................48

CheckingtheSeatBelt.....................................48

CheckingtheRollover-ProtectionSystem

(ROPS)Knobs..............................................48

AdjustingtheTracking......................................48

CheckingtheTirePressure...............................49

CheckingtheWheelLugNuts...........................49

CheckingtheWheel-HubSlottedNut................49

AdjustingtheCaster-PivotBearing...................50

UsingtheClutchShim......................................50

CoolingSystemMaintenance..............................52

CleaningtheEngineScreenandEngine-Oil

Cooler...........................................................52

CleaningtheEngineCoolingFinsand

Shrouds........................................................52

CleaningtheHydraulicUnits.............................53

BrakeMaintenance.............................................54

AdjustingtheParkingBrake..............................54

BeltMaintenance................................................55

InspectingtheBelts..........................................55

ReplacingtheCounter-RotatingBelt.................55

ReplacingtheMowerBelt.................................55

ReplacingtheHydraulic-PumpDrive

Belt................................................................56

ControlsSystemMaintenance.............................57

AdjustingtheControlHandlePosition...............57

AdjustingtheMotion-ControlLinkage...............58

AdjustingtheMotion-ControlDamper...............59

AdjustingtheMotion-ControlNeutral-Lock

Pivot..............................................................59

HydraulicSystemMaintenance...........................60

ServicingtheHydraulicSystem........................60

MowerDeckMaintenance....................................62

LevelingtheMowerDeck..................................62

ServicingtheCuttingBlades.............................65

RemovingtheMowerDeck...............................68

Cleaning..............................................................69

CleaningundertheMower................................69

DisposingofWaste...........................................69

Storage...................................................................70

CleaningandStorage.......................................70

Troubleshooting......................................................71

Schematics.............................................................74

3

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.T oreducethepotential

forinjury,complywiththesesafetyinstructions,

andpayattentiontothesafety-alertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeinstructions

mayresultinpersonalinjuryordeath.

Thismachinewasmanufacturedaccordingtothe

appropriateregulatorystandardsineffectatthetime

ofmanufacture.Modifyingthismachineinanyway

maycauseittobeoutofcompliancewiththose

standardsandwiththeinstructionsinthisOperator’s

Manual.Modicationstothismachineshouldonly

bemadebyeitherthemanufactureroranAuthorized

ToroDealer.

Thisproductiscapableofamputatinghandsandfeet.

Followallsafetyinstructionstoavoidseriousinjury

ordeath.

Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtopeople,ordamage

toproperty.

Theadditionofattachmentsmadebyother

manufacturersthatdonotmeetAmerican

NationalStandardsInstitutecerticationwillcause

noncomplianceofthismachine.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSI

standardB71.4-2012.

Training

•ReadtheOperator'sManualandothertraining

material.

•Iftheoperator(s)ormechanic(s)cannotreadthe

manuallanguage,itistheowner'sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtopeople,or

damagetoproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincluding:substantial

slip-resistantfootwear,safetyglasses,andhearing

protection.Tiebacklonghair.Donotwearjewelry.

•Inspecttheareawheretheequipmentisused,

andremoveallobjectsthatcanbethrownbythe

machine.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyare

functioningproperly.

Operation

•Lightningcancausesevereinjuryordeath.If

lightningisseen,orthunderisheardinthearea,

donotoperatethemachine;seekshelter.

•Donotrunanengineinanenclosedarea.

•Operateonlyinwell-litareas,keepingawayfrom

holesandhiddenhazards.

•EnsurethatalldrivesareintheNEUTRALposition

andthattheparkingbrakeisengagedbefore

startingengine.Starttheengineonlyfromthe

operator’sposition.

•Makesurethatyouhavegoodfootingwhile

usingthismachine,especiallywhenbackingup.

Reducedfootingcouldcauseslipping.

•Slowdownanduseextracareonhillsides.Be

suretotravelsidetosideonhillsides.Turf

conditionscanaffectthestabilityofthemachine.

Usecautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturns

andwhenchangingdirectionsonslopes.

•Donotraisethemowerdeckwiththeblades

running.

•DonotoperatethemachinewithoutthePTO

shieldorotherguardssecurelyinplace.Besure

thatallinterlocksareattached,adjustedproperly,

andfunctioningproperly.

•Donotoperatewiththedischargedeectorraised,

removedoraltered,unlessyouareusingagrass

catcher.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,disengagedrives,engage

theparkingbrake(ifprovided),shutoffthe

enginebeforeleavingtheoperator'spositionfor

anyreason,includingemptyingthecatchersor

uncloggingthechute.

•Stopequipmentandinspectthebladesafter

strikingobjectsorifanabnormalvibrationoccurs.

4

Makethenecessaryrepairsbeforeresuming

operation.

•Keepyourhandsandfeetawayfromthecutting

unit.

•Lookbehindanddownbeforebackingupto

ensureaclearpath.

•Keeppetsandbystandersawayfromanoperating

machine.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Stopthe

bladesifyouarenotmowing.

•Beawareofthemower-dischargedirectionand

donotpointitatanyone.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoorfromatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineis

extremelyammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporaddfuelwiththe

enginerunning.

•Allowtheenginetocoolbeforefueling.

•Donotfuelthemachineindoors.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheateroronotherappliances.

•Donotllcontainersinsideavehicle,onatruck,

oronatrailerbedwithaplasticliner.Alwaysplace

containersonthegroundawayfromyourvehicle

beforelling.

•Removeequipmentfromthetruckortrailerand

fuelitontheground.Ifthisisnotpossible,

thenaddfuelwithsuchequipmentasaportable

containerratherthanfromafuel-dispensernozzle.

•Keepthenozzleincontactwiththerimofthefuel

tankorcontaineropeningatalltimesuntilfueling

iscomplete.

•Donotuseanozzlelock-opendevice.

•Ifyouspillfuelonclothing,changeyourclothing

immediately.

•Donotoverllthefueltank.Replacethefuelcap

andtightensecurely.

MaintenanceandStorage

•Disengagedrives,settheparkingbrake,shutoff

theengine,andremovethekeyordisconnect

spark-plugwire.Waitforallmovementtostop

beforeadjusting,cleaning,orrepairing.

•Parkthemachineonalevelsurface.

•Cleangrassanddebrisfromthecuttingunit,

drives,mufers,andenginetohelppreventres.

•Cleanupoilorfuelspills.

•Lettheenginecoolbeforestoringthemachine.

•Donotstorefuelnearamesordrainfuelindoors.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatteryorremovethespark-plug

wirebeforemakinganyrepairs.Disconnectthe

negativeterminalrstandthepositiveterminal

last.Connectthepositiveterminalrstand

negativelast.

•Usecarewhencheckingtheblades.Wrapthe

blade(s)orwearthicklypaddedgloves,anduse

cautionwhenservicingthem.Onlyreplaceblades;

donotstraightenorweldthem.

•Keepyourhandsandfeetawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith

theenginerunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

Hauling

•Usecarewhenloadingorunloadingthemachine

intoatraileroratruck.

•Usefull-widthrampsforloadingmachineintoa

traileroratruck.

•Tiethemachinedownsecurelyusingstraps,

chains,cable,orropes.Bothfrontandrearstraps

shouldbedirecteddownandoutwardfromthe

machine.

5

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toT oroproductsandothersafetyinformationthatyou

mustknow.

Thisproductiscapableofamputatinghandsand

feet,andofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecycling

grass,or,whenequippedwithagrassbagger,for

catchingcutgrass.Anyuseforpurposesother

thanthesecouldprovedangeroustotheuserand

bystanders.

UsingtheRollover-Protection

System(ROPS)

•TheROPSisanintegralandeffectivesafety

device.KeeptheROPSintheraisedandlocked

positionandusetheseatbeltwhenoperatingthe

machine.

•LowertheROPStemporarilyonlywhenabsolutely

necessary.Donotweartheseatbeltwhenthe

ROPSisfoldeddown.

•Beawarethereisnorolloverprotectionwhenthe

ROPSisinthedownposition.

•Becertainthatyoucanreleasetheseatbelt

quicklyintheeventofanemergency.

•Checktheareatobemowedandneverfolddown

theROPSinareaswherethereareslopes,drop

offsorwater.

•Checkcarefullyforoverheadclearances(i.e.,

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontactthem.

•KeeptheROPSinsafeoperatingconditionby

periodicallythoroughlyinspectingfordamageand

keepingallmountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairor

revise.

•DonotremovetheROPS.

•AnyalterationstoaROPSmustbeapprovedby

themanufacturer.

•Donotmowslopesgreaterthan15degrees.

Service

•Donotstorethemachineorafuelcontainerinside

wherethereisanopename,suchasneara

waterheaterorfurnace.

•Keepthenutsandboltstight,especiallythe

blade-attachmentbolts.

•Neverinterferewiththeintendedfunctionofa

safetydeviceorreducetheprotectionprovided

byasafetydevice.Checktheirproperoperation

regularly.

•Tobestprotectyourinvestmentandmaintain

optimalperformanceofyourToroequipment,count

onTorogenuineparts.Whenitcomestoreliability,

Torodeliversreplacementpartsdesignedtothe

exactengineeringspecicationsofourequipment.

Forpeaceofmind,insistonTorogenuineparts.

•Checkbrakeoperationfrequently.Adjustand

serviceasrequired.

6

SlopeIndicator

g011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

decal99-8936

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

decal106-2655

106–2655

1.Warning-donottouchorapproachmovingbelts;remove

theignitionkeyandreadtheinstructionsbeforeservicing

orperformingmaintenance.

decal106-5517

106-5517

1.Warning–Donottouchthehotsurface.

decal107-3069

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarinthefullyraisedandlockedpositionandwear

theseatbelt.Lowertherollbaronlywhenabsolutely

necessary;donotweartheseatbeltwhentherollbaris

down.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

8

decal109-6036

109-6036

1.ReadtheOperator’smanual

2.Removetheignitionkeyandreadtheinstructionsbefore

servicingorperformingmaintenance.

3.Heightofcut

decal112-9028

112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin

place.

decal114-4466

114-4466

1.Main,25A

3.Charge,25A

2.PTO,10A

4.Auxiliary,15A

decal116-1716

116-1716

1.Fuel6.Hourmeter

2.Empty

7.PTO

3.Half

8.Parkingbrake

4.Full9.Neutral

5.Battery

10.Operator-presenceswitch

decal116-4858

116-4858

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

9

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

decal116-5988

116-5988

1.Parkingbrake—engaged2.Parking

brake—disengaged

decal116-8726

116-8726

1.ReadtheOperator’sManualforrecommendedhydraulic

uid.

decal117-0346

117-0346

1.Fuelleakhazard—readtheOperator'sManual;donot

attempttoremovetherollbar;donotweld,drill,ormodify

therollbarinanyway.

decal117-3848

117-3848

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine

2.Thrownobjecthazard,mower-donotoperatewithoutthe

deector,dischargecoverorgrasscollectionsystemin

place.

3.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

10

decal117-3864

117-3864

1.ReadtheOperator’s

Manual.

2.Filltobottomofllerneck;

warning—donotoverll

thetank.

decal121-7586

121–7586

1.Fast

3.Slow

2.Variablespeedcontrol

4.Powertakeoff(PTO)

decal125-9384

125-9384

1.ReadtheOperator's

Manualforinformationon

lubricatingthebelt.

3.Counterclockwiserotation

2.Lubricatethebeltevery50

operatinghours.

4.Clockwiserotation

decal126-2055

126-2055

1.Wheellug-nuttorque129N∙m(95ft-lb)(4x)

2.Wheel-hubnuttorque319N∙m(235ft-lb)

3.ReadandunderstandtheOperator’smanualbefore

performinganymaintenance,checktorqueafterrst100

hoursthenevery500hoursthereafter.

decal126-4398

126-4398

1.ReadtheOperator’s

manual

3.Unlock

2.Lock

decal127-6661

127-6661

1.Attention—readtheOperator'sManualforinformationon

removingtheblade.

11

decal127-6663

127-6663

1.Warning—readthe

Operator'sManual.

2.Crushinghazard—1)

Engagetheparkingbrake,

shutofftheengine,and

removethekeyfrom

theignition;2)Jack

themachineusinga

manufacturer-approved

jack,andalwaysusea

jackstand.

decal131-4036

131-4036

1.Maximumdrawbarpull36

kg(80lb)

2.ReadtheOperator's

Manual.

decal125-9383

125–9383

1.Checkthehydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.

2.ReadtheOperator’sManualforinformationonlubricating

themachine.

4.ReadtheOperator’sManualbeforeservicingorperforming

maintenance.

12

decal132-0871

132-0871

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Warning—readtheOperator’sManual;donotoperatethis

machineunlessyouaretrained;wearhearingprotection.

4.Ramphazard—whenloadingontoatrailer,donotusedual

ramps;onlyuseasingularrampwideenoughforthemachine

andthathasaninclinelessthan15°;backuptheramp(in

reverse)anddriveforwardofftheramp.

2.Cutting,dismembering,andentanglementhazard—keep

handsawayfrommovingparts;keepallguardsandshieldsin

place.

5.Bodilyharmhazard—donotcarrypassengers;lookbehind

youwhenmowinginreverse.

3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen

water;donotuseonslopesgreaterthan15°.

13

ProductOverview

g027405

Figure4

1.Height-of-cutdecklift

pedal

6.Rollbar

2.Transportlock

7.Seatbelt

3.Parking-brakelever8.Fuelcap

4.Controls

9.Mowerdeck

5.Motion-controllevers

10.Casterwheel

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine(Figure4and

Figure5).

g013112

Figure5

1.PTOswitch

4.Hour

meter/Safety-interlock

display/Fuelgauge

2.Throttlecontrol5.Ignitionswitch

3.Malfunctionindicatorlight

(MIL)

6.Fuses

HourMeter

Thehourmeterrecordsthenumberofhoursthe

enginehasoperated.Itoperateswhentheengine

isrunning.Usethesetimesforschedulingregular

maintenance(Figure6).

FuelGauge

Thefuelgaugeislocatedwiththehourmeterand

thebarslightupwhentheignitionswitchisintheON

position(Figure6).

Theindicatorlightappearswhenthefuellevelislow

(approximately1gallonremaininginthefueltank).

Safety-InterlockIndicators

Therearesymbolsonthehourmeterandtheindicate

withablacktrianglethattheinterlockcomponentisin

thecorrectposition(Figure6).

Battery-IndicatorLight

IftheignitionkeyisturnedtotheONpositionforafew

seconds,thebatteryvoltagewillbedisplayedinthe

areawherethehoursarenormallydisplayed.

Thebattery-indicatorlightturnsonwhentheignition

switchisturnedtotheONpositionandwhenthe

chargeisbelowthecorrectoperatinglevel(Figure6).

14

g008950

Figure6

1.Fuelgauge(bars)4.Safety-interlocksymbols

2.Batterylight

5.Lowfuelindicatorlight

3.Hourmeter

ThrottleControl

ThethrottlecontrolisvariablebetweenFastand

Slow.

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)isusedtoengage

theelectricclutchanddrivethemowerblades.Pull

theswitchuptoengagethebladesandrelease.To

disengagetheblades,pushtheblade-controlswitch

(PTO)downormoveamotion-controlleverintothe

NEUTRAL-LOCKposition.

IgnitionSwitch

Thisswitchisusedtostartthemowerengineandhas

3positions:START,RUN,andOFF.

Motion-ControlLevers

Themotion-controlleversareusedtodrivethe

machineforward,reverse,andturneitherdirection.

Neutral-LockPosition

TheNEUTRAL-LOCKpositionisusedwiththe

safety-interlocksystemtoengageandtodetermine

NEUTRALposition.

Fuel-ShutoffValve

Closethefuel-shutoffvalve(undertheseat)when

transportingorstoringthemower.

ElectronicControlUnit

MalfunctionIndicatorLight

Theelectroniccontrolunit(ECU)continuously

monitorstheoperationoftheEFIsystem.

Ifaproblemorfaultwithinthesystemisdetected,the

malfunctionindicatorlight(MIL)isilluminated.

TheMIListheredlightlocatedintherightconsole

panel.

OncetheMILilluminates,performinitialtrouble

shootingchecks.RefertotheMILsectionunder

Troubleshooting(page71).

Ifthesechecksdonotcorrecttheproblem,further

diagnosisandservicingbyanAuthorizedService

Dealerisnecessary.

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.T oro.comforalistofallapprovedattachments

andaccessories.

15

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width:

60inchMower

Deck

72inchMower

Deck

WithoutMower

Deck

134.6cm(53.0

inches)

150.1cm(59.1

inches)

WithMowerDeck

168.4cm(66.3

inches)

199.0cm(78.3

inches)

Length:

60inchMower

Deck

72inchMower

Deck

RollBar-Up

221.6cm(87.25

inches)

221.6cm(87.25

inches)

RollBar-Down

226.0cm(88.95

inches)

226.0cm(88.95

inches)

Height:

RollBar-UpRollBar-Down

179.1cm(70.5inches)118.9cm(46.8inches)

Weight:

ModelWeight

60inchMowerDecks

577kg(1,271lb)

72inchMowerDecks

606kg(1,335lb)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizer

isused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areor

explosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupany

gasolinethatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis6

to13mm(1/4to1/2inch)belowthebottom

ofthellerneck.Thisemptyspaceinthe

tankallowsgasolinetoexpand.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainer

andkeepitoutofthereachofchildren.

Neverbuymorethana30-daysupplyof

gasoline.

•Donotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

16

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleased,causingaspark

thatcanignitethegasolinevapors.Areor

explosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebefore

lling.

•Donotllgasolinecontainersinsidea

vehicleoronatruckortrailerbed,because

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowthe

lossofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainerratherthanfroma

fuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle,

keepthenozzleincontactwiththerimof

thefueltankorcontaineropeningatall

timesuntilfuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastank

orconditionerbottleopening.

•Avoidcontactwithskin;washoffspills

withsoapandwater.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysor

less.Forlongerstorageitisrecommendedthat

thefueltankbedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

Addthecorrectamountofgasoline

stabilizer/conditionertothegasoline.

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshgasoline.

FillingtheFuelTank

Note:Donotllthefueltankcompletelyfull.Fillthe

fueltanktothebottomofthellerneck.Theempty

spaceinthetankallowsthegasolinetoexpand.

1.Parkthemachineonlevelground.

2.Shuttheengineoffandsettheparkingbrake.

3.Cleanaroundthefueltankcap.

4.Fillthefueltanktothebottomofthellerneck.

Ensurethereisemptyspaceinthetanktoallow

thegasolinetoexpand(Figure7).

17

g024209

g027726

Figure7

CheckingtheEngine-Oil

Level

Beforeyoustarttheengineandusethemachine,

checktheoillevelintheenginecrankcase;referto

CheckingtheEngine-OilLevel(page38).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

UsingtheRollover

ProtectionSystem(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keep

therollbarinthefullyraisedlockedposition

andusetheseatbelt.

Ensurethattherearpartoftheseatissecured

withtheseatlatch.

WARNING

Thereisnorolloverprotectionwhentheroll

barisinthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbar

isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance

permits.

•Checkcarefullyforoverheadclearances

(i.e.,branches,doorways,electricalwires)

beforedrivingunderanyobjects,anddo

notcontactthem.

Important:Lowertherollbaronlywhen

absolutelynecessary.

Important:Ensurethattherearpartoftheseatis

securedwiththeseatlatch.

1.Tolowertherollbar,applyforwardpressureto

theupperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90°sothey

arenotengaged(Figure8).

3.Lowertherollbartothedownposition(Figure

8).

18

g008943

Figure8

1.ROPSknob

3.Rollbarintheupright

position

2.PulltheROPSknobout

androtateit90degrees.

4.Rollbarinthefolded

position

4.Toraisetherollbar,raisetherollbartothe

operatepositionandrotatetheknobssothey

movepartiallyintothegrooves(Figure8).

5.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarandthepinswill

snapintopositionwhentheholesalignwiththe

pins(Figure8).Pushontherollbarandensure

thatbothpinsareengaged.

Important:Alwaysusetheseatbeltwiththe

rollbarinthefullyraisedposition.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe

safetysection.Knowingthisinformationcouldhelp

youorbystandersavoidinjury.

DANGER

Operatingthemachineonwetgrassorsteep

slopescancauseslidingandlossofcontrol.

•Donotoperateonslopesgreaterthan15

degrees.

•Reducespeedanduseextremecautionon

slopes.

•Donotoperatethemachinenearwater.

DANGER

Wheelsdroppingoveredgescancause

rollovers,whichmayresultinseriousinjury,

death,ordrowning.

Donotoperatethemachineneardrop-offs.

DANGER

Operatingthemachinewhiletherollbaris

downmayleadtoseriousinjuryordeathin

theeventofarollover.

Alwayskeeptherollbarinthefullyraisedand

lockedpositionandusetheseatbelt.

19

g000963

Figure9

1.Safezone—usetheZ

Masterhereonslopes

lessthan15degreesor

atareas.

3.Water

2.Dangerzone—useawalk

behindmowerand/ora

handtrimmeronslopes

greaterthan15degrees,

neardrop-offsandwater.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Theuseofprotectiveequipmentforeyes,ears,feet,

hands,andheadisrecommended.

g009027

Figure10

1.Weareyeprotection.2.Wearhearingprotection.

OperatingtheParking

Brake

Alwayssettheparkingbrakewhenyoustopthe

machineorleaveitunattended.

SettingtheParkingBrake

WARNING

Theparkingbrakemaynotholdamachine

parkedonaslopeandcouldcausepersonal

injuryorpropertydamage.

Donotparkthemachineonslopesunlessthe

wheelsarechockedorblocked.

g027334

Figure11

ReleasingtheParkingBrake

g027335

Figure12

OperatingtheMower

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe

mowerbladesandanypoweredattachments.

EngagingtheBlade-Control

Switch(PTO)

Note:Engagingtheblade-controlswitch(PTO)with

thethrottlepositionathalforlesswillcauseexcessive

weartothedrivebelts.

20

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Toro Z Master Professional 5000 Series Riding Mower, User manual

Toro Z Master Professional 5000 Series Riding Mower, User manual

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