Toro Z Master Professional 6000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual
FormNo.3400-930RevB
ZMaster
®
Professional6000
SeriesRidingMower
with52inTURBOFORCE
®
SideDischarge
Mower
ModelNo.74923—SerialNo.316000001andUp
ModelNo.78924—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3400-930*B
ThissparkignitionsystemcomplieswithCanadian
ICES-002
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
TheenclosedEngineOwner'sManualis
suppliedforinformationregardingtheUS
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenance,andwarranty.
Replacementsmaybeorderedthroughtheengine
manufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g027332
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ToroMowerSafety..............................................6
SlopeIndicator...................................................7
SafetyandInstructionalDecals..........................8
ProductOverview...................................................14
Controls...........................................................14
Specications..................................................15
Operation................................................................16
AddingFuel......................................................16
CheckingtheEngine-OilLevel..........................17
BreakinginaNewMachine..............................17
UsingtheRolloverProtectionSystem
(ROPS).........................................................17
ThinkSafetyFirst..............................................18
OperatingtheParkingBrake.............................19
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................19
OperatingtheThrottle.......................................20
OperatingtheIgnitionSwitch............................21
UsingtheFuel-ShutoffValve.............................21
StartingtheEngine...........................................22
StartingandStoppingtheEngine......................22
UsingtheSafety-InterlockSystem....................23
UsingtheMotion-ControlLevers.......................24
DrivingForwardorBackward............................24
StoppingtheMachine.......................................25
AdjustingtheHeight-of-Cut...............................25
AdjustingtheAnti-ScalpRollers........................26
AdjustingtheFlowBafeCamLocks................27
PositionA........................................................27
PositionB.........................................................27
PositioningtheFlowBafe................................27
PositioningtheSeat..........................................28
UnlatchingtheSeat..........................................28
ChangingtheSeatSuspension.........................28
UsingtheDrive-Wheel-ReleaseValves............28
UsingtheSideDischarge.................................29
TransportingtheMachine.................................29
LoadingtheMachine........................................30
OperatingTips.................................................32
Maintenance...........................................................33
RecommendedMaintenanceSchedule(s)...........33
Lubrication..........................................................34
AddingLightOilorSprayLubrication................34
GreasingtheMower.........................................34
LubricatingtheCaster-WheelHubs..................35
EngineMaintenance...........................................36
ServicingtheAirCleaner..................................36
ServicingtheEngineOil....................................37
ServicingtheSparkPlug...................................40
CheckingtheSparkArrester.............................41
FuelSystemMaintenance...................................42
ReplacingtheFuelFilter...................................42
ServicingtheFuelT ank.....................................42
ElectricalSystemMaintenance...........................43
ServicingtheBattery.........................................43
ServicingtheFuses..........................................44
DriveSystemMaintenance..................................45
CheckingtheSeatBelt.....................................45
CheckingtheRolloverProtectionSystem
(ROPS)Knobs..............................................45
AdjustingtheTracking......................................45
CheckingtheTirePressure...............................46
CheckingtheWheel-LugNuts..........................46
CheckingtheWheel-HubSlottedNut................46
AdjustingtheCaster-PivotBearing...................47
UsingtheClutchShim......................................47
CoolingSystemMaintenance..............................49
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................49
CleaningtheEngine-CoolingFinsand
Shrouds........................................................49
CheckingandCleaningtheHydraulic-Unit
Shrouds........................................................50
BrakeMaintenance.............................................51
AdjustingtheParkingBrake..............................51
BeltMaintenance................................................52
InspectingtheBelts..........................................52
ReplacingtheMowerBelt.................................52
ReplacingtheHydraulicPump-Drive
Belt................................................................53
ControlsSystemMaintenance.............................54
AdjustingtheControl-HandlePosition..............54
AdjustingtheMotion-ControlLinkage...............55
AdjustingtheMotion-ControlDamper...............56
AdjustingtheMotionControlNeutral-Lock
Pivot..............................................................56
HydraulicSystemMaintenance...........................57
ServicingtheHydraulicSystem........................57
MowerDeckMaintenance....................................59
LevelingtheMowerDeck..................................59
ServicingtheCuttingBlades.............................61
RemovingtheMowerDeck...............................63
ReplacingtheGrassDeector..........................65
Cleaning..............................................................65
CleaningundertheMower................................65
DisposingofWaste...........................................65
Storage...................................................................66
CleaningandStoringtheMachine....................66
Troubleshooting......................................................67
Schematics.............................................................69
3
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.T oreducethepotentialfor
injury,complywiththesesafetyinstructions,andpay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—“personalsafety
instruction.”Failuretocomplywiththeinstructions
mayresultinpersonalinjuryordeath.
Thismachinewasmanufacturedaccordingtothe
appropriateregulatorystandardsineffectatthetime
ofmanufacture.Modifyingthismachineinanyway
maycauseittobeoutofcompliancewiththose
standardsandwiththeinstructionsinthisOperator’s
Manual.Modicationstothismachineshouldonly
bemadebyeitherthemanufactureroranAuthorized
ToroDealer.
Thisproductiscapableofamputatinghandsandfeet.
Followallsafetyinstructionstoavoidseriousinjury
ordeath.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeople,ordamage
toproperty.
Theadditionofattachmentsmadebyother
manufacturersthatdonotmeetAmerican
NationalStandardsInstitutecerticationwillcause
noncomplianceofthismachine.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromANSI
standardB71.4-2012.
Training
ReadtheOperator'sManualandothertraining
material.
Iftheoperator(s)ormechanic(s)cannotreadthe
manuallanguage,itistheowner'sresponsibilityto
explainthismaterialtothem.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay
restricttheageoftheoperator.
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtopeople,or
damagetoproperty.
Preparation
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
Wearappropriateclothingincluding:substantial
slip-resistantfootwear,safetyglasses,andhearing
protection.Tiebacklonghairanddonotwear
jewelry.
Inspecttheareawheretheequipmentisused,
andremoveallobjectsthatcanbethrownbythe
machine.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyare
functioningproperly.
Operation
Lightningcancausesevereinjuryordeath.If
lightningisseen,orthunderisheardinthearea,
donotoperatethemachine;seekshelter.
Donotrunanengineinanenclosedarea.
Operateonlyinwell-litareas,keepingawayfrom
holesandhiddenhazards.
Ensurethatalldrivesareinneutralandthatthe
parkingbrakeisengagedbeforestartingengine.
Starttheengineonlyfromtheoperator’sposition.
Makesurethatyouhavegoodfootingwhile
usingthismachine,especiallywhenbackingup.
Reducedfootingcouldcauseslipping.
Slowdownanduseextracareonhillsides.Be
suretotravelsidetosideonhillsides.Turf
conditionscanaffectthestabilityofthemachine.
Usecautionwhileoperatingneardrop-offs.
Slowdownandusecautionwhenmakingturns
andwhenchangingdirectionsonslopes.
Donotraisethemowerdeckwiththeblades
running.
DonotoperatethemachinewithoutthePTO
shieldorotherguardssecurelyinplace.Besure
thatallinterlocksareattached,adjustedproperly,
andfunctioningproperly.
Donotoperatewiththedischargedeectorraised,
removedoraltered,unlessyouareusingagrass
catcher.
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Stoponlevelground,disengagedrives,engage
theparkingbrake(ifprovided),shutoffthe
enginebeforeleavingtheoperator'spositionfor
anyreason,includingemptyingthecatchersor
uncloggingthechute.
Stopequipmentandinspectthebladesafter
strikingobjectsorifanabnormalvibrationoccurs.
4
Makethenecessaryrepairsbeforeresuming
operation.
Keepyourhandsandfeetawayfromthecutting
unit.
Lookbehindanddownbeforebackingupto
ensureaclearpath.
Keeppetsandbystandersawayfromanoperating
machine.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Stopthe
bladesifyouarenotmowing.
Beawareofthemower-dischargedirectionand
donotpointitatanyone.
Donotoperatethemowerwhileill,tired,orunder
theinuenceofalcoholordrugs.
Usecarewhenloadingorunloadingthemachine
intoorfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis
extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.
Allowtheenginetocoolbeforefueling.
Donotfuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicle,onatruck,
oronatrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
Removeequipmentfromthetruckortrailerand
fuelitontheground.Ifthisisnotpossible,
thenaddfuelwithsuchequipmentasaportable
containerratherthanfromafuel-dispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfueling
iscomplete.
Donotuseanozzlelock-opendevice.
Ifyouspillfuelonclothing,changeyourclothing
immediately.
Donotoverllthefueltank.Replacethefuelcap
andtightensecurely.
MaintenanceandStorage
Disengagedrives,settheparkingbrake,shutoff
theengine,andremovethekeyordisconnect
spark-plugwire.Waitforallmovementtostop
beforeadjusting,cleaning,orrepairing.
Parkthemachineonalevelsurface.
Cleangrassanddebrisfromthecuttingunit,
drives,mufers,andenginetohelppreventres.
Cleanupoilorfuelspills.
Lettheenginecoolbeforestoringthemachine.
Donotstorefuelnearamesordrainfuelindoors.
Donotallowuntrainedpersonneltoservicethe
machine.
Usejackstandstosupportcomponentswhen
required.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Disconnectthebatteryorremovethespark-plug
wirebeforemakinganyrepairs.Disconnectthe
negativeterminalrstandthepositiveterminal
last.Connectthepositiveterminalrstand
negativelast.
Usecarewhencheckingtheblades.Wrapthe
blade(s)orwearthicklypaddedgloves,anduse
cautionwhenservicingthem.Onlyreplaceblades;
donotstraightenorweldthem.
Keepyourhandsandfeetawayfrommoving
parts.Ifpossible,donotmakeadjustmentswith
theenginerunning.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
Hauling
Usecarewhenloadingorunloadingthemachine
intoatraileroratruck.
Usefull-widthrampsforloadingmachineintoa
traileroratruck.
Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps
shouldbedirecteddownandoutwardfromthe
machine.
5
ToroMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toT oroproductsandothersafetyinformationthatyou
mustknow.
Thisproductiscapableofamputatinghandsand
feet,andofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecycling
grass,or,whenequippedwithagrassbagger,for
catchingcutgrass.Anyuseforpurposesother
thanthesecouldprovedangeroustotheuserand
bystanders.
UsingtheRollover-Protection
System(ROPS)
TheROPSisanintegralandeffectivesafety
device.KeeptheROPSintheraisedandlocked
positionandusetheseatbeltwhenoperatingthe
machine.
LowertheROPStemporarilyonlywhenabsolutely
necessary.Donotweartheseatbeltwhenthe
ROPSisfoldeddown.
Beawarethereisnorolloverprotectionwhenthe
ROPSisinthedownposition.
Becertainthattheseatbeltcanbereleased
quicklyintheeventofanemergency.
Checktheareatobemowedandneverfolddown
theROPSinareaswherethereareslopes,drop
offsorwater.
Checkcarefullyforoverheadclearances(i.e.,
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontactthem.
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.
ReplaceadamagedROPS.Donotrepairor
revise.
DonotremovetheROPS.
AnyalterationstoaROPSmustbeapprovedby
themanufacturer.
Donotmowslopesgreaterthan15degrees.
Service
Donotstorethemachineorafuelcontainerinside
wherethereisanopename,suchasneara
waterheaterorfurnace.
Keepthenutsandboltstight,especiallythe
blade-attachmentbolts.
Neverinterferewiththeintendedfunctionofa
safetydeviceorreducetheprotectionprovided
byasafetydevice.Checktheirproperoperation
regularly.
Tobestprotectyourinvestmentandmaintain
optimalperformanceofyourToroequipment,count
onTorogenuineparts.Whenitcomestoreliability,
Torodeliversreplacementpartsdesignedtothe
exactengineeringspecicationsofourequipment.
Forpeaceofmind,insistonTorogenuineparts.
Checkbrakeoperationfrequently.Adjustand
serviceasrequired.
6
SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal58-6520
58-6520
1.Grease
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115to149N∙m(85to110
ft-lb).
decal99-8936
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-2655
106–2655
1.Warning-donottouchorapproachmovingbelts;remove
theignitionkeyandreadtheinstructionsbeforeservicing
orperformingmaintenance.
decal106-5517
106-5517
1.Warning–Donottouchthehotsurface.
8
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarinthefullyraisedandlockedpositionandwear
theseatbelt.Lowertherollbaronlywhenabsolutely
necessary;donotwearthetheseatbeltwhentherollbaris
down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal110-2067
110-2067
decal110-2068
110-2068
1.ReadtheOperator'sManual.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
decal114-4466
114-4466
1.Main,25A
3.Charge,25A
2.PTO,10A
4.Auxiliary,15A
decal115-7445
115-7445
1.Greasepulleysandspindles
2.Maintenanceinterval—50hours
9
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal116-1716
116-1716
1.Fuel6.Hourmeter
2.Empty
7.PTO
3.Half
8.Parkingbrake
4.Full9.Neutral
5.Battery
10.Operator-presenceswitch
decal116-4858
116-4858
decal116-5988
116-5988
1.Parkingbrake—engaged2.Parking
brake—disengaged
decal116-8726
116-8726
1.ReadtheOperatorsManualforrecommendedhydraulic
uid.
decal117-0346
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drill,ormodify
therollbarinanyway.
10
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine
2.Thrownobjecthazard,mower-donotoperatethemachine
withoutthedeector,dischargecover,orgrasscollection
systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
decal117-3864
117-3864
1.ReadtheOperator’s
Manual.
2.Filltobottomofllerneck;
warning—donotoverll
thetank.
decal120-5898
120-5898
1.Choke4.Slow
2.Fast
5.Powertakeoff(PTO),
Blade-controlswitch
3.Continuousvariable
setting
decal126-2055
126-2055
1.Wheel-lugnuttorque129N∙m(95ft-lb)(4x)
2.Wheel-hubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’smanualbefore
performinganymaintenance,checktorqueafterrst100
hoursthenevery500hoursthereafter.
decal126-4398
126-4398
1.ReadtheOperator’s
manual
3.Unlock
2.Lock
11
decal127-0326
127-0326
1.ReadtheOperator's
Manual.
3.Removethekeyfrom
theignitionandreadthe
Operator'sManualbefore
performingmaintenance
orservicingthemachine.
2.Heightofcut
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
decal125-9383
125–9383
1.Checkhydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperatorsManualforinformationonlubricating
themachine.
4.ReadtheOperator’sManualbeforeservicingorperforming
maintenance.
12
decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator’sManual;donotoperatethis
machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine
andthathasaninclinelessthan15°;backuptheramp(in
reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep
handsawayfrommovingparts;keepallguardsandshieldsin
place.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind
youwhenmowinginreverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
water;donotuseonslopesgreaterthan15°.
13
ProductOverview
g027333
Figure4
1.Height-of-cutdeck-lift
pedal
6.Rollbar
2.Transportlock
7.Seatbelt
3.Parking-brakelever8.Fuelcap
4.Controls
9.Mowerdeck
5.Motion-controllevers
10.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure4and
Figure5).
g008951
Figure5
1.PTOswitch
4.Hour
meter/safety-interlock
display
2.Choke
5.Ignitionswitch
3.Throttlecontrol6.Fuses
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwiththehourmeter,and
thebarslightupwhentheignitionswitchisintheON
position(Figure6).
Theindicatorlightappearswhenthefuellevelislow
(approximately1gallonremaininginthefueltank).
Safety-InterlockIndicators
Therearesymbolsonthehourmeter,andtheindicate
withablacktrianglethattheinterlockcomponentisin
thecorrectposition(Figure6).
Battery-IndicatorLight
IftheignitionkeyisturnedtotheONpositionforafew
seconds,thebatteryvoltagewillbedisplayedinthe
areawherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned
onandwhenthechargeisbelowthecorrectoperating
level(Figure6).
g008950
Figure6
1.Fuelgauge(bars)4.Safety-interlocksymbols
2.Batterylight
5.Lowfuel-indicatorlight
3.Hourmeter
ThrottleControl
ThethrottlecontrolisvariablebetweenFastand
Slow.
14
Choke
Usethechoketostartacoldengine.Pullthechoke
knobuptoengageit.
Blade-ControlSwitch(PTO)
Usetheblade-controlswitch(PTO)toengagethe
electricclutchanddrivethemowerblades.Pullthe
switchuptoengagethebladesandrelease.To
disengagetheblades,pushtheblade-controlswitch
(PTO)downormoveamotion-controlleverintothe
NEUTRAL-LOCKposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas
3positions:START,RUN,andOFF.
Motion-ControlLevers
Themotion-controlleversareusedtodrivethe
machineforward,reverse,andturneitherdirection.
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe
safety-interlocksystemtoengageandtodetermine
theNEUTRALposition.
Fuel-ShutoffValve
Closethefuel-shutoffvalve(undertheseat)when
transportingorstoringthemower.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width:
52-inchDeck
WithoutDeck
116cm(46inches)
DeectorUp146cm(58inches)
DeectorDown172cm(68inches)
Length:
52-inchDeck
RollBar-Up
201cm(79inches)
RollBar-Down
206cm(81inches)
Height:
RollBar-UpRollBar-Down
179cm(71inches)119cm(47inches)
Weight:
ModelWeight
74923
547kg(1206lb)
78924
520kg(1147lb)
15
Operation
AddingFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizer
isused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
Neverllthefueltankinsideanenclosed
trailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6
to13mm(1/4to1/2inch)belowthebottom
ofthellerneck.Thisemptyspaceinthe
tankallowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof
gasoline.
Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancause
seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzle,gastank,and
conditionerbottleopening.
Avoidcontactwithskin;washoffspills
withsoapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthat
thefueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
16
Addthecorrectamountofgasoline
stabilizer/conditionertothegasoline.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.T ominimizethe
chanceofvarnishdepositsinthefuelsystem,use
fuelstabilizeratalltimes.
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Fillthe
fueltanktothebottomofthellerneck.Theempty
spaceinthetankallowsthegasolinetoexpand.
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck
(Figure7).
Note:Ensurethatthereisemptyspaceinthe
tanktoallowthegasolinetoexpand
g027726
Figure7
CheckingtheEngine-Oil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page17).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
UsingtheRollover
ProtectionSystem(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keep
therollbarinthefullyraisedlockedposition
andusetheseatbelt.
Ensurethattheseatissecuredtothe
machine.
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
Lowertherollbaronlywhenabsolutely
necessary.
Donotweartheseatbeltwhentherollbar
isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance
permits.
Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjectsanddo
notcontactthem.
Important:Lowertherollbaronlywhen
absolutelynecessary.
Important:Ensurethattheseatissecuredto
themachine.
1.Tolowertherollbar,applyforwardpressureto
theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sothey
arenotengaged(Figure8).
17
3.Lowertherollbartothedownposition(Figure
8).
g008943
Figure8
1.ROPSknob
3.Rollbarintheupright
position
2.PulltheROPSknobout
androtate90degrees
4.Rollbarinthefolded
position
4.Toraisetherollbar,raisetherollbartothe
operateposition,rotatetheknobssothatthey
movepartiallyintothegrooves(Figure8).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinswill
snapintopositionwhentheholesalignwiththe
pins(Figure8).
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
6.Pushontherollbarandensurethatbothpins
areengaged.
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteep
slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15
degrees.
Reducespeedanduseextremecautionon
slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,
death,ordrowning.
Donotoperatethemachineneardrop-offs.
DANGER
Operatingthemachinewhiletherollbaris
downmayleadtoseriousinjuryordeathin
theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
18
g000963
Figure9
1.SafeZone—usethe
ZMasterhereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15degrees,
neardrop-offsandwater.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,
hands,andfeetisrecommended.
g009027
Figure10
1.Weareyeprotection.2.Wearhearingprotection.
OperatingtheParking
Brake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.
SettingtheParkingBrake
WARNING
Parkingbrakemaynotholdmachineparked
onaslopeandcouldcausepersonalinjury
orpropertydamage.
Donotparkonslopesunlesswheelsare
chockedorblocked
g027334
Figure11
ReleasingtheParkingBrake
g027335
Figure12
OperatingtheMower
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthe
mowerbladesandanypoweredattachments.
EngagingtheBlade-Control
Switch(PTO)
Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesswillcauseexcessive
weartothedrivebelts.
19
g008945
Figure13
DisengagingtheBlade-Control
Switch(PTO)
g009174
Figure14
OperatingtheThrottle
YoucanmovethethrottlecontrolbetweentheFAST
andSLOWpositions(Figure15).
AlwaysusetheFASTpositionwhenturningonthe
mowerdeckwiththeblade-controlswitch(PTO).
g008946
Figure15
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe
engine.
2.Pulluponthechokeknobtoengagethechoke
beforeusingtheignitionswitch(Figure16).
3.Pushdownonthechoketodisengagethechoke
aftertheenginehasstarted(Figure16).
g008959
Figure16
1.Onposition2.Offposition
20
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Toro Z Master Professional 6000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual

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