Electrolux KU5KOEOOOO (583397) User manual

Type
User manual
Thermetic
TILTING BOILING PANS, ROUND, GAS HEATED (GU........, KU........)
TILTING FRYING PANS, RECTANGLE, GAS HEATED (GP........)
Doc. 62.9699.01
Edition 1
09.2004
US INSTALLATION - INSTRUCTIONS
FOR YOUR SAFETY
Do not store or use gasoline or
other flammable vapors or
liquids in the vicinity of this or
any other appliance.
POUR VOTRE SÉCURITÉ
Ne déposez pas ou n'employez pas
l'essence ou d'autres vapeurs ou
liquides inflammables à proximité
de ceci ou d'aucun autre appareil.
WARNING
Improper installation, adjust-
ment, alteration, service or
maintenance can cause pro-
perty damage, injury or death.
Read the installation, operating
and maintenance instructions
thoroughly before installing or
servicing this equipment.
AVERTISSEMENT
L'installation inexacte, l'ajuste-
ment, le changement, le service ou
l'entretien peuvent causer des bles-
sures matériels, des dommages ou
la mort. Lisez les instructions
d'installation, d'opération et d'ent-
retien complètement avant d'instal-
ler ou entretenir cet équipement.
INSTRUCTION
Post in a prominent location instructions to be followed if the user smells gas. Consult
the local gas supplier to obtain the information.
Présentez dans des instructions en avant d'un endroit d'être suivi si l'utilisateur sent le
gaz. Consultez le fournisseur local de gaz pour obtenir l'information.
62.9699.01 Page 1
CONTENTS
1. GENERAL REMARKS ........................................................................................................ 3
2. PACKAGING / TRANSPORT .............................................................................................. 3
3. TECHNICAL DATA / DIMENSIONED DRAWINGS / INSTALLATION PLANS ................. 3
3.1 TILTING BOILING PANS ................................................................................................................. 3
4. FLOOR GULLIES ................................................................................................................5
5. MOUNTING / POSITIONING / FASTENING IN PLACE / ALIGNMENT ............................. 5
5.1 POSITIONING ................................................................................................................................... 5
5.2 ACCESS TO INSIDE THE CONSOLES AND SUPPORT ................................................................ 7
5.3 COVERS (PANELS) ......................................................................................................................... 7
6. INSTALLATION ...................................................................................................................8
6.1 ELECTRICAL CONNECTION ........................................................................................................... 8
6.2 GAS CONNECTION ......................................................................................................................... 9
6.3 UNIVERSAL CONTROL PARAMETER SETTINGS ...................................................................... 10
6.4 THERMACAM / HACCP ................................................................................................................. 13
6.5 INSPECTION PROCEDURES / TEST OF FUNCTIONS ................................................................ 14
7. DECOMMISSIONING / DISMANTLING / DISPOSAL ....................................................... 14
62.9699 Page 3
1. GENERAL REMARKS
Responsibility
The setting up, adjustment and initial commissioning of appli-
ances must be carried out in accordance with the manufac-
turer's instructions and may only be done by authorised
personnel. The installations for the electricity, steam, conden-
sate, hot water, gas and water supplies as well as ventilation
must be laid or fitted by approved installation contractors in
accordance with specific national and local regulations. The
installation contractors are responsible for the correct layouts
and installations in conformity with all safety regulations. The
warning signs and specification plates fitted to the appliances
must be strictly adhered to.
Validity
These instructions for installation refer to the THERMETIC tilt-
ing appliance program with appliances of different sizes: tilting
boiling pans, tilting braising pans and tilting pressure braising
pans.
Dimensioned drawings and installation plans of this document
are only for information purpose to the installers. These plans
may not be used for planning or projecting kitchens.
Tests/certificates
All gas appliances are tested according to the standards
ANSI/NSF 4 - 2002 of Commercial Cooking, Rethermalization,
and Powered Hot Food Holding and Transport Equipment and
ANSI Z83.11-2002 and CSA 1.8-2002 of Gas Food Service
Equipment.
2. PACKAGING / TRANSPORT
Types of packaging
Various types of packaging are used dependent on country of
destination. All versions of these appliances are transported
on a wooden frame or floor, are affixed to these with plastic
straps and located with wooden strips to prevent slipping.
Packaging markings
The external surfaces of the packaging have the following
markings which must be strictly adhered to:
Forwarding label with the following information:
- Delivery company
- Delivery company's order number
- Customer's order number if available
- Delivery address
- Package number
- Net weight in kg
- Gross weight in kg
- External dimensions of the packaging
Handling stickers with pictograms
- Umbrella = Keep dry; the packaged appliance
may not be stored outdoors
- Glass = Contents fragile
- Arrow pointing up = Only transport and store the
appliance in this position
- Stacking number = Number of appliances that can be
stacked (1 = cannot be stacked)
- Ice crystal and roof = Protect against frost
Transport weights
The precise gross and net weight is given on the forwarding
label:
Packaging dimensions
The precise external dimensions of the packaging are given on
the forwarding label attached to the outside of the packaging.
The maximum dimensions of the "European light" style of
packaging are given below:
Handling
Both packaged as well as unpacked appliances are best lifted
and transported whenever required with a pallet truck which is
inserted into the wooden frame or under the wooden base.
This applies to both the loading and unloading of trucks as well
as to handling operations on the installation site.
For handling by a crane, the unpacked appliances do not have
any specific lifting points to which they can be attached. It is
necessary to wrap two straps or ropes around the appliance
when lifting is required. Wrapping straps or ropes around the
appliance may only be done at the sides and not round the
front and the rear. The straps or ropes should be arranged
approximately 150 mm (5.9“) from the outer edges.
3. TECHNICAL DATA / DIMENSIONED DRAW-
INGS / INSTALLATION PLANS
These illustrations are not intended for the planning and laying
of the supply lines in the building.
3.1 TILTING BOILING PANS
The operator of this appliance is responsible for total obser-
vation of the national regulations concerning operating safety.
Destination Overseas:
Version: Heavy, crate closed
Floor: Wooden floor
Floor fixing:
Side and cover frame:
Water and dust protection: Plastic film
Physical outer protection: Closed crate
Held together by: External steel banding
Transport: Forwarder
Stack ability: max. 4 appliances
Tilting boiling pans max. gross weight max. net weight
.U........ kg lb. kg lb.
080 LT (21.1 gal) 215 474 195 430
100 LT (26.4 gal) 250 551 230 507
150 LT (39.4 gal) 290 639 270 598
300 LT (79.3 gal) 410 904 390 860
Tilting braising pans max. gross weight max. net weight
.P........ kg lb. kg lb.
060 LT (15.9 gal) 230 507 210 463
080 LT (21.1 gal) 260 573 240 529
100 LT (26.4 gal) 290 639 270 595
Appliance size
LT
Width Depth Height
mm inch mm inch mm inch
Tilting boiling pans 80, 100 1200 47.2 900 35.4
900 35.4
Tilting boiling pans 150 1300 51.2
1000 39.4
Tilting boiling pans 300, 400 1500 59.1
Tilting braising pans 60 1200 47.2
900 35.4Tilting braising pans 80 1400 55.1
Tilting braising pans100 1600 66.9
Style of mounting Floor mounting with feed
Tilting Motor tilting with lifting motor
Control system
PROCESS COMFORT con-
trol system with cooking tem-
perature control and
programmable cooking and
starting time.
Manual control for steam
heated boiling pans.
Protective system hose proof IP X5
Page 4 62.9699
3.1.1 Gas heated tilting boiling pans (.U........))
Mains connection 120V/1~N/60Hz
Necessary gas flow per appliance:
Dimensioned drawings for tilting boiling pans (.U........)
L Length to floor gully
N Depth of floor gully
Installation plans for tilting boiling pans (.U........), tilting
frying pans (.P........), tilting braising pans (.X........)
3.1.2 TILTING FRYING PANS (.P........)
Model (optional) Pan bottom made of steel or chrome-nickel
plated steel
Style of mountingFloor mounting with floor support with con-
sole.
Tilting Motor tilting with lifting motor
Control system Electronic control system with pan-base and
cooking temperature control and program-
mable cooking and starting time.
Tilting Frying Pans
Mains connection 120V/1~N/60Hz
Dimensioned drawings
H Height for all types 900 mm (35.4“)
S Height of feet / wheel 200 mm (7.9“)
80 LT,
gas heated
100 LT, g
as heated
150 LT,
gas heated
300 LT,
gas heated
Heating capacity (gas) kW 18 21 27 45
Elect. motor tilting
Wattage in kW
Voltage (V), Current in A
0,2
230V/1~N,60 Hz, 0,7 A
80 LT,
gas heated
100 LT, g
as heated
150 LT,
gas heated
300 LT,
gas heated
Natural gas H m3/h 1.87 2.18 2.80 4.67
Natural gas L m3/h 2.16 2.53 3.25 5.42
Propane kg/h 1.50 1.74 2.24 3.73
Butane kg/h 1.52 1.77 2.27 3.79
Fig. 1 Dimensioned drawings for tilting boiling pans
Pan size in litres
80 100 150 300
Dimensions mm
A
1200 1200 1300 1500
B
1073 1096 1224 1352
C
1034 1060 1190 1290
D
579 640 710 900
E
385 395 465 570
F
900 900 900 900
G
476 450 420 320
H
80 88 97 110
J
680 680 780 780
K
900 900 1000 1000
L
710 710 710 810
M
330 330 330 430
N
1000 1000 1000 1200
A Width of appliance (see
dimensioned drawing)
E Electrical cable protruding
from wall
G Gas connection 1"
W Hot water connection G
1/2", NW15
K Cold water connection G
1/2", NW15
Fig. 2 Installation plans for tilting boiling pans, tilting
frying pans, tilting braising pans
Type 060 LT,
electric
080 LT,
electric
100 LT,
electric
Dimension A (mm) 1200 1400 1600
(inch) 47.2 55.1 63
Braising surface (mm)
(inch)
Pan depth in (mm)
T(inch)
600 x 600
23.6x23.6
200
7.9
800 x 600
31.5
200
7.9
1000 x 600
39.8
200
7.9
Net content (litres)
(gal)
max. capacity
63
16.4
84
22.2
104
27.5
Heating capacity (gas) kW 16 20 26
Elect. motor tilting
Wattage in kW
Voltage (V), Current in A
0,2
230V/1~N,60 Hz, 0,7 A
62.9699 Page 5
Installation plan see 3.1.
4. FLOOR GULLIES
In the case of tilting appliances, floor gullies with loose gratings
and floor drains which serve as drains when cleaning are pro-
vided for near to the outlet. Floor gullies can be designed for a
single appliance or for a whole group of appliances. There is a
very wide variety of types and sizes. Please consult the rele-
vant installation plans for information concerning layout and
type.
In general, the floor gullies with their drains are concreted into
the floor by the builder.
5. MOUNTING / POSITIONING / FASTENING IN
PLACE / ALIGNMENT
In principle, the appliance must be installed in its scheduled
location in accordance with the valid plans. The appliance is
scheduled for connection to fixed power- and water supplies.
The installation dimensions are given on the plans.
The appliances are suitable for setting up as single appliances
or as a group of appliances. They can be set up freely in the
room, side by side, at the side and/or at the back against a
wall.
Gas-heated appliances may only be set up in adequately ven-
tilated rooms. A ventilation engineer is responsible for the
assessment or planning of a ventilation system that fulfils
safety regulations.
Distances/walls
These may not be positioned against combustible walls. If an
appliance is set up next to or against temperature-sensitive
furniture or similar, a safety gap of approximately 50 mm (2“)
should be maintained or some form of heat insulation fitted.
When setting up an appliance in the close vicinity of walls, par-
titions, kitchen equipment, decorative cladding, etc., it is rec-
ommended that the latter are made of incombustible material
or that they are clad in a suitable, incombustible material or
tiled. The regulations governing fire protection must be
adhered to as closely as possible.
Preparation for fastening in place
Before the appliance is brought to the correct place and put in
position, the following connection points must be prepared
dependent on the type of appliance:
Fastening elements, i.e. drilling holes and inserting plugs.
Explanations for this are included in the relevant sections
under "Fastening".
Prepare the water connections and, possibly, fit a shut-off
valve.
Prepare the gas connection and, possibly, fit a shut-off
valve and a filter.
Setting up
The appliance should be transported to the place where it is to
be set up in accordance with § 2
.
5.1 Positioning
Fig. 3 Dimensioned drawings
Tilting frying pans
A Pan sizes 80 to
150 litres; Grat-
ing 500 x 1000
mm (19.7x39.4“)
B Pan sizes 200 to
400 litres; Grat-
ing 600 x 1200
mm (23.6x47.2“)
Fig. 4 Sample dimensions of individual floor gullies for
tilting boiling pans without drain valves.
Fig. 5 Typical, floor gully for a single appliance with a siphon
(S) made of stainless steel (728 342 984)
Removal of the packaging:
The packaging should not be
removed until immediately before
the appliance is to be set up in
place. All side and top packaging
parts as well as the fastening ele-
ments must be removed in
sequence. The appliance should
remain on its wooden transport
frame or base until at the site for
installation.
Transport the appliance on its
wooden frame to a point directly in
front of where it is to be set up. The
installation connections protruding
from the floor should be at the side
as close as possible to the wooden
frame.Slide the appliance off the
wooden frame so that all the instal-
lation connections are within the
appliance.
Page 6 62.9699
Appliance on feet.
D Turn the lower part of the feed (FU / Fig. 6) to adjust the
appliance high.
The feed are adjustable from 100 to 200 mm. A hight of 200
mm can be recommended and results in an appliance hight of
900 mm.
Note:
Adjustment of the legs shall provide an unobstructed
clearance of minimal 150 mm and maximal 200 mm
beneath the unit due to sanitary and stability aspects.
The lower part of the foot must not be unscrewed too far.
The exposure of threads is prohibited.
5.1.1 ADJUSTMENT FOR BOILING AND FRYING PANS
Height adjustment
Setting the height correctly is done with the feet (see 5.1).
The correct position is found by placing a spirit level on the
edge of the boiling pan or the bottom of the frying pan.
Horizontal position
The two end positions "tilted" and "horizontal" are determined
by the end settings of the motor. The "horizontal" end position
of the pans can be adjusted by resetting the rear attachment
point of the motor. The motor is attached by 2 screws with
nuts. To adjust the end position, release the nuts and add or
remove pieces. Adding additional pieces will increase the tilt-
ing angle to the back while removing packing pieces will
increase the tilting angle to the front. Adjustment is correct
when the pan is exactly horizontal when the motor spindle is
fully extended. After setting, the screws with the washers must
be retightened firmly.
Adjusting the axle height
The height of the appliance tilting axle (4) can be adjusted as
follows:
Release the 4 bearing screws (1).
Release the locknut (2).
Dependent on requirement, screw in or out the screw (3)
until the correct height is set.
Tighten the locknut (2).
Tighten the 4 screws (1)..
Tip until the appliance touches the
floor. Raise the front and pull out
the wooden frame.
Lower the appliance carefully and
slide it into the correct final position.
Fig. 6 Appliance foot
62.9699 Page 7
5.2 ACCESS TO INSIDE THE CONSOLES AND SUP-
PORT
5.3 COVERS (PANELS)
The panels are fixed to the appliance casings during setting up
with special M5 screws.
Switch panel (F) removal:
Unscrew the two screws at
location (1) underneath the
switch panel and the nuts (MH)
at location (2) on the top, pull
out the switch panel at the bot-
tom and then lift up out of the
fixation. The panel is turned up
90° like a door and hung at the
top on the console.
Cover (A) removal:
If there is a connecting rail
installed to the cover it has to
be removed first. (see 5.3.1.).
Remove the nuts (MU) (two on
a single console, four on a twin
console) at the relevant loca-
tion (2). Lift the cover at the
front and pull it out of its clip
attachment at the back (3). If a
mixing unit is fitted, this does
not need to be removed from
the cover.
Service panel (V) removal:
Remove the two external nuts
(6) at the front and pull the
panel from its rear attachment
points (5).
Side wall (S) removal:
To remove this, the switch
panel (F) must be removed
first. Remove the nuts (4) and
(5) inside. The upper internal
wall (W) cannot be disassem-
bled. It must be removed and
refitted together with the pan.
The panels are refitted in the
reverse order to that described
above.
Cover (A). The height of the
cover can be levelled by fitting
more or fewer shims (BE) and
tightening the nuts (MH).
Floor mounting on plinth
Hanging the operating panel
(F) on the console
Page 8 62.9699
6. INSTALLATION
Please refer to §1. for implementation and responsibility.
Because of damage by frost electrical and gas heated
boiling pans are delivered without water filling during the
time from 1. november until 31. march. These appliances
are marked with a blue indication sticker. Before taking
into operation demineralized water must be filled into the
jacket in accordance with the following instructions
(excerpted from instruction 76.9734).
TILTING BOILING PANS (.U........)
Adding water
Set the pan to the normal horizontal position. Take off the
cover (DD) in the base (BD) of the pan by removing the
screws. Remove the screwed cap (KV) on the tube (RN)
behind the cover. Unscrew the plug (SK) on the safety valve
(SV). Pour water into the plug hole until it runs out at the level
pipe (RN). Then screw back in the plug (SK) with the O-ring.
Screw the screwed cap (KV) with a flat seal onto the tube
(RN). Refit the cover (DD) with its seal to the pan base. The
water to be added must not contain any chlorine ions (a water
analysis is necessary) or demineralized or distilled water
must be used.
6.1 ELECTRICAL CONNECTION
Check and ensure that the mains voltage matches the voltage
given on the specification plate. The specification plate is
located on the left-hand side of the right-hand console.
Important
The electrical connections must satisfy local house installa-
tion regulations.
The valid, national, local regulations of the electricity-sup-
ply inspection authorities responsible must be observed.
The corresponding arrangements must be made on-site for
the earthing connection and fuse protection for the appli-
ances. The appliance must be earthed.
At the place marked with a , the appliance must be
connected to a potential equalization system with a mini-
mum conductor cross-section of 10 mm² (0.016 inch²). The
correspondingly marked connection terminal must be used
for this purpose. When set up in block configuration, all
appliances must be interconnected as potential equalisa-
tion.
The appliance is designed for connection to a fixed power
supply. If the appliance is installed against a wall, the sup-
ply must pass through the prescribed place of the rear
panel or through a prescribed place of the inner side panel.
After the appliance has been assembled, the shock protec-
tion of all live parts and insulated parts must be checked.
An isolating device working on all poles and with a mini-
mum contact opening of 3 mm (0.12“) must be provided on
site.
When faulty-current circuit breakers are used, ones for a
rated breaking current of 30 mA or more should be used.
When using faulty-current circuit breakers (both existing
faulty-current circuit breakers in the installation as well as
for new installations), only one pulse-current sensitive
faulty-current circuit breaker may be connected in series on
these appliances.
All field wiring conductors shall be suitable rated for the
maximal voltage involved (300V / 600 V).
Connection
Each appliance is accompanied by a complete connection and
wiring schematic. This contains full details of the technical
specifications (electrical rating, voltage, amperage, etc.). The
power connection is via an on-site electric cable, an appropri-
ate length of which protrudes from the floor or the wall.
The terminal box is located under the cover (A) in the right
console. The right-hand cover is marked with a symbol.
The cover must be removed to connect the appliance to the
electricity supply. This is done as described in §5.1.2. and
§5.2.2. respectively. The power cable comes out of the floor or
the wall inside the appliance. The power connection must be
made in accordance with the connection diagram. The cover
must be correctly refitted after the power connection has been
made.
Additional terminals for power optimizing systems (EO/SI) or
potential-free contacts (PK) for the external monitoring of the
appliance are available as options. These connections are
made according to the electrical schematic.The cover must be
correctly refitted after the power connection has been made.
Gas pans:
SV safety valve
KV screwed cap
RN level pipe
Safety valve
SV safety valve
SK plug
Fig. 7 Water filling in tilting boiling pans
Mains connection for
appliances without stirring
systems with steam or hot
water
A = Mains connection
G = Appliance outputs
Fig.8 Mains connection 120V/1~N/60Hz
62.9699 Page 9
The connection bolts on the frame are marked as follows:
Earth conductor Potential equalization
POTENTIAL-FREE CONTACT (PK)
The potential-free contact on an appliance is independent of
the power optimization system (EO). It is required to display on
an external switchboard whether the appliance is switched on.
The terminals are marked 21 to 29.
CONNECTION TO A POTENTIAL EQUALISATION SYSTEM
The appliance is to be connected to a potential equalization
system with a minimum conductor cross-section of 10 mm²
(0.016 inch²). The connection terminal marked must be
used for this purpose (EN 60 335 1 + 2). The connection con-
sists of a bolt threaded M6 and is located on the frame of the
appliance.
Connection according to diagram.
When set up in block configuration, all appliances must be
interconnected as potential equalization.
.
6.2 GAS CONNECTION
Setting up a gas connection as well as the possible laying of
the gas supply line on the premises may only be carried out by
qualified personnel and in accordance with the relevant
national and local regulations.
A gas appliance may only be installed in an adequately venti-
lated location.
Appliances are set at the factory to suit the gas specified in the
order and the location. The type of gas, gas pressure, gas cat-
egory are entered on the specification plate. Prior to connec-
tion, check that the appliance is set up for the type of gas
available on site. Ensure that the data on the specification
plate matches the gas data available.
If this is not the case, the appliance must be converted or
adapted by the service personnel responsible to suit local con-
ditions. The following points should be noted:
Has the appliance been tested for the new gas data?
Conversion must be done according to the Service Manual.
A new specification plate or at least a durable marking with
the new gas data must be affixed to the appliance.
The dimension of the gas pipe on site has to be G1" with the
inclusion of a stop valve. The gas connection on the appliance
is G 3/4". Necessary gas flow per appliance see §3.
Connection
The appliance is connected in accordance with the installation
drawing (§3.1). In order to connect the appliance to the gas
supply, the protecting cover (SA) under the right-hand console
must be removed as described in §5.2.2. As shown in the illus-
tration, the flexible metal hose (MS) hanging out of the console
at the bottom with the fixed section of pipe (FR), the gas valve
(GV) as well as the union fitting (VR) are connected to the 1"
gas supply pipe (G) protruding from the wall (WA) with the
inclusion of a stop valve. After the connection has been com-
pleted, the protecting cover must be refitted correctly.
A different gas valve to the one shown here is fitted to pan size
BOT-300G.
.
Sealing
The gas pipe fittings must be sealed with a suitable sealant.
The following sealants must be used for gas pipes:
Loctite 572 white (liquid PTFE)
when sealing gas pipes, gas valve screw connections, jets.
Loctite 620 green
when sealing high-strength connections, burner attach-
ment, burner pipes and elbows.
The installation of a dirt trap in the gas supply line by the owner
is recommended. After connection, all lines carrying gas must
be tested for leaks at operating pressure by painting with non-
corrosive foam-forming media, (e.g. soapy water or leak
spray).
WASTE GAS FLUE
Waste gas flues are not required for tilting appliances. The
waste gases exit the gas outlet located at the rear of the appli-
ance in an upward direction towards the extraction hood or
ventilated ceiling, where they are extracted by mechanical
means.
TESTING
Gas connection pressure
The connection pressure must be measured using a liquid U-
gauge (resolution at least 1 mm water column). Proceed as fol-
lows:
Close the main on-site gas valve.
In the case of floor-mounted appliances, remove the front
panel (F) and the lower cover of the base (V) on the inner
face of the right-hand console (§5.1.2); in the case of wall-
mounted appliances, remove the protective cover (SA)
under the right-hand console (§5.2.2).
The connection point for pressure measurement is located
on the gas valve (GV) or on the pipe next to the valve on
BOT-300G and UET-150G appliances.
Connecting the pressure gauge:
Remove the screw (SE) on the inlet side of the gas valve.
Connect the gauge by pushing a piece of flexible tubing
onto the connection.
Open the main gas valve.
Turn on the appliance at full power.
Check that the pressure complies with the permissible con-
nection pressure range stated.
When pressure measurement has been completed, refit
the screw to the valve and seal it. The other components
are reassembled in the reverse order to that described
above.
1 Cable lug Ø 6 mm (0.24“)
2Nut M 6
3 Spring washer M 6
4 Washer M 6
Fig.9 Connection to the potential equalization system
WA Wall
G Gas supply pipe
VR union fitting
GV Gas valve
FR Fixed pipe
MS Flexible metal hose
SA protecting cover
Fig. 10 Gas connection
Page 10 62.9699
.
Gas pressure variation tolerances are as follows:
Thermal load
If the thermal load has to be checked, this can be done by the
volumetric method. The thermal load is checked with the help
of a gas meter and a stopwatch. The correct volume V, which
must be supplied per time unit is calculated as follows:
Thermal load in kW x 1000
V = ------------------------------------ lt/min).
Heat value in kWh/m3 x 60
It must be noted that the measurement is taken in a steady-
state condition. The heat value (the lower heat value) must be
given by the gas supply company. If there are any deviations
of more than ±5%, the use of the correct jets must be checked.
6.3 UNIVERSAL CONTROL PARAMETER SETTINGS
New appliance installation
In the case of new appliances, the control system is pro-
grammed at the factory to the appliance-specific setting.
When the appliance is installed at its intended site, the fitter in
charge of installation must set or check the following parame-
ters on the control system. The parameter values are different
for each software version.
Appliance-specific parameters are only set on the basis of the
type of appliance. User-specific parameters are dependent on
user order, user requirements, siting terms and are only appli-
ance-dependent to a certain degree.
The parameters are programmed at the factory to the default
setting (GS) if no specific information is given.
For selecting the parameter number (PNr.) and changing the
parameter value (X) the buttons Q to P on the membrane key-
board are used. The buttons are located in the bottom row on
the operating panel. Buttons V and P are located under the
membrane and are sometimes not visibly marked.
Parameter numbers (PNr.)
Display (AT): Parameter PNo. . . 1 appears
Display (AZ): None
The parameter numbers (PNo.) and the values (X) which devi-
ate from the standard setting can now be entered alternately
on the display (AT).
As the same display is used to show the numbers (PNo.) and
the content (X) of the parameters, the following difference is
made between the two figures:
SE Screw
Fig. 11 Gas valve GV
Gas family
minimum
pressure
normal
pressure
maximum
pressure
mbar psi mbar psi mbar psi
Natural Gas 8.7 0.13 17.7 0.26 26.1 0.38
LPG 19.9 0.29 27.7 0.40 32.3 0.47
TT Button, activation of settings
LT Lamp, cooking temperature
DT Button, cooking time
LD Lamp, cooking time expires
ZT Button, starting time
LZ Lamp, starting time
LR Lamp, soft settings
Q Button, acoustic signal
R Button, soft
LS Lamp, temperature
pre-setting
AT Display, cooking tempera-
ture
T Temperature selection knob
AD Display, remaining cooking
time
D Cooking time knob
AZ Display, time
Z Starting time knob
P
V
S Control switch
Fig. 12 Right console
Starting position: supply switched off (switch S at 0)
1st
combination
Press and hold
buttons
Waiting time between
the different combina-
tions is 3 seconds
maximum
Supply to be switched on (turn switch S to I) Press buttons continu-
ously until the 2nd
beep, then press 2nd
combination (for the
first time only 1 beep)
2nd
Press button
Hold button R pressed
until the 2nd beep,
then release.
Kind of display (AT): Meaning of display:
with 3 decimal points (e.g.
1.0.3.)
Number of parameter PNo
without decimal points (e.g.
126)
Content (X) of parameter (e.g.
temperature)
* *
*
62.9699 Page 11
Changing the parameter number (PNo.) and content (X))
Rate of change of the displays
Increases (button P) or reductions (button Q) can be done at
three different speeds:
Press the button briefly -> changes in single steps
Press the button longer
at least 1 second ->the display changes slowly
press for at least 5 seconds ->the display changes fast
End of parameter programming
If the content (X) of a parameter (PNo.) is changed, the
changed value is stored when the display (AT) is changed
from parameter content to parameter number using the button
R. The following applies for the last parameter content
changed or if only a parameter content has been changed.
Parameter programming can be finished in 2 ways dependent
on whether the changed value is to be stored or not.:
Starting position: supply switched off (switch S at 0)
1st
Press button
Changing
the display
(AT) from:
parameter number
(PNo.) to
parameter content (X)
or vice versa
2nd
Press button
Increasing
the dis-
play entered under 1.
parameter number
(PNo.)
or parameter content
(X)
3rd
Press button
Reducing
the display
(AT):
parameter number
(PNo.)
or parameter content
(X)
Finishing: Procedure:
Changed value to be
stored
Display (AT) shows the parameter number
Switch off control switch (S)
Changed value not to be
stored
Display (AT) shows the parameter value (X)
Switch off control switch (S)
*
*
Ï
*
Ð
Page 12 62.9699
SETTINGS
SOFTWARE VERSION BPTH 5.06
PNr.
Parameter
number
GS
Default
setting
Designation Tilting
boiling
pans
gas
Tilting
braising
pans
gas
Tilting
pressure
braising
pans
gas
9 0 Pressure switch in the food compartment 1
12 0 Automatic steam condensation
without:0
with: 1
24 0 Kind of heating 1 1 1
29 1 Deaeration sensor of the jacket 0 0
31 0 HOLD function 1 1 1
32 0 HACCP function
without:0
with: 1
without:0
with: 1
without:0
with: 1
35 0 Function of the steam condensation sensor
without:0
with: 1
49 0 Appliance code 3 3
50 1 Appliance type 2 2
54 4 Quantity of switching steps 1 1 1
78 30 Duration of periods of the power levels 120 120 120
79 25 Power level L1 12 12 12
83 50
Input of height above sea level of the instal-
lation site in 10 m (500 m above sea level =
50).
XXX
85 80
Opening time of the deaeration valve
Pan size 80 litres:
Pan size 100 litres:
Pan size 150 litres:
Pan size 300 litres:
80
80
80
120
148 20
Reduction of overshooting of the actual
temperature during heating up
10 10
161 40
Reduction of overshooting of the actual
temperature during heating up for the bot-
tom sensor
20 20
162 85 Upper temperature limit of deaeration 92
62.9699 Page 13
Default setting (GS) of the parameters
In the case of new appliances, the control system is pro-
grammed at the factory to the appliance-specific setting. In the
case during installation of the appliance the programming of
the default settings will be necessary, precede as described
below.
The default setting of the parameters is the same for all appli-
ances which are equipped with this control system. Dependent
on the type of appliance, more or fewer parameters are
required with values that differ from each other to some
degree. 3 of the 4 buttons on the membrane keyboard (Q, R, V
and P) are used for the programming of parameters. The 3
buttons are located in the bottom row on the operating panel.
Buttons V and P are located under the membrane and are
sometimes not visibly marked)
(*) Display (AT): After "def" is displayed for approx. 2 seconds,
the actual value of the current food temperature will appear.
Display (AZ): Clock time appears (only with process com-
fort control).
The control system program now contains all the default set-
tings for the software version of the microprocessor installed.
Important
If the default setting (GS) of the parameters of an appliance
which was already in operation is programmed for new, all
parameters which registers running times are set to zero.
6.4 THERMACAM / HACCP
Programming in the address of an appliance
Appliances can be optionally equipped with the program-linked
cooking process procedure. Cooking processes can be pro-
grammed, analysed, logged and documented and are thus
part of the HACCP system (HACCP = hazard analysis and crit-
ical control points).
The standard operating instructions or a special set of HACCP
operating instructions contain information on the use of and
the programming, analyzing, reporting and documenting of
cooking processes with the help of an external computer.
After the appliance has been installed and commissioned, it
must be assigned - i.e. programmed with - a specific address
(number). The instructions below describe how to do this.
System requirements
Software version: BPTH5.03 or higher.
Parameter no. 32 of the appliance control system must be
set at "1". Please refer to chapter 6.3. for information on
how to request and set parameters.
Only use the "S" switch to switch on the appliance. No
cooking processes may currently be in operation.
Starting position: supply switched off (switch S at 0)
1st
combination
Press and hold
buttons
Waiting time between
the different combina-
tions is 3 seconds
maximum
Supply to be switched on (turn switch S to I) Press buttons continu-
ously until the 2nd
beep, then press the
2nd combination
2nd
combination
Press buttons
Press buttons continu-
ously until the 2nd
beep, then press the
3rd combination
3rd
combination
Press buttons
Press buttons continu-
ously until the 2nd
beep
4th
hold
button R
Hold button R pressed
until the 2nd beep,
then release.
(*)
* *
* *
* *
*
ZT Button, starting time
LZ Lamp, starting time
LR Lamp, soft settings
Q Button, acoustic signal
R Button, soft
LS Lamp, temperature
pre-setting
AZ Display, time
Z Starting time knob
P
V
S Control switch
Fig. 13 Right console
Starting position: supply switched off (switch S at 0)
Press keys (1st
sound), hold for
appr. 4 sec.
until the 2nd
sound; then
release keys.
ISEL
will be displayed
on the
display (AZ)
(Interface Selection).
Press the key
briefly and
release it.
Baud
will be displayed
on the
display (AZ)
Press the key
briefly and
release it.
The value
9600
(Baud
rate) will be
displayed
(AZ)
. If a different
value is displayed, it
must be changed to
9600.Use the "Q" key
to increase the value
or the "P" key to
decrease it.
Press the key
briefly and
release it.
Baud
will be displayed
on the
display (AZ)
Press the key
briefly and
release it.
Addr
will be dis-
played on the
display
(AZ)
.
Press the key
briefly and
release it.
A number between 0
and 255 will be
dis-
played (AZ)
. This
number must be set to
the specific appliance
address (number).Use
the "P" key to increase
the value or the "Q"
key to decrese it.
Press the key
briefly and
release it.
Addr
will be dis-
played on the
display
(AZ)
.
Press keys (1st
sound), hold for
appr. 4 sec.
until the 2nd
sound; then
release keys.
The address of the
appliance and the
baud rate are now
saved
.
* *
*
*
*
*
*
*
* *
Page 14 62.9699
6.5 INSPECTION PROCEDURES / TEST OF FUNC-
TIONS
Programming of the UNIVERSAL control
Before placing in operation for the first time the control system
must be adjusted according the Service Manual chapter "Pro-
gramming Specific Appliance and Data/New appliance instal-
lation".
Inspection procedures / Test of functions
When mounting and installation have been concluded, all pro-
tective films should be slowly removed from the appliance with
care. Any adhesive residues should be removed with solvent.
Appliances may not be used before the protective film has
been removed.
Ensure that all accessories that belong to the delivery are
present and have been fitted.
Ensure that all warning plates are fitted in or on the appliances.
After the appliance has been connected up, the installation fit-
ter or service agent must carry out a test of all functions in
which all the programs and operating states of all operating
elements as laid down in the operating instructions are
checked.
Gas heated appliances
Start the burner.
Check over-ignition, arc-through and regular flame shape.
Burning behavior is assessed visually. The flames must
burn clearly but must not jump off.
Check that the flame shape and the safe operation of the
gas appliances are not negatively affected by the ventila-
tion system.
General
Check that the controls operate correctly.
Carry out the temperature checks.
Check all switching and warning elements.
Safety equipment
All appliances have integral safety devices:
Boiling pans have a thermostat to protect them against
overheating
Safety valve for the water jacket
Cover safety valve on pressure frying pans
Training the operator
The user must be familiarized with the use of the appliance by
the representative of the firm responsible for installing the
appliance. The operating instructions enclosed with the appli-
ance must be given to the user with the recommendation to
read them carefully. The operator should be urged to conclude
a servicing agreement with the service firm responsible.
7. DECOMMISSIONING / DISMANTLING / DIS-
POSAL
Decommissioning
All supply networks and connections to external lines must be
disconnected. Installations for the supply of electricity, gas and
water must be removed and disposed of by qualified fitters as
laid down by specific national and local regulations. It is the
responsibility of the fitters to ensure that their work and mea-
sures are appropriate and satisfy all safety requirements.
Dismantling
Dismantling can be done by a special team or by a scrap metal
dealer. The fastening points of the appliances on the floor or
the wall are removed. Blocks of appliances are split up for
easy transport. In the case of wall mounted appliances, as well
as for their transport, a pallet truck is required. Please refer to
§ 2 for information on weights, handling and transport.
Disposal
Usable equipment still in good condition can be repaired by the
manufacturer and used as pre-owned appliances. This also
applies to the individual parts of appliances.
Unusable, heavily damaged or obsolete appliances as well as
connection material is disposed of as scrap material at a scrap
metal dealer's. The latter handles the separation of the differ-
ent materials and delivers them to a recycling company.
The appliances are largely constructed of 1.4301 stainless
steel as well as many other materials, such as aluminium, non-
ferrous metals, insulating materials, electrical and electronic
components and plastics.
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Electrolux KU5KOEOOOO (583397) User manual

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