Electrolux KU5KOEOOOO (583397) User manual

Brand: Electrolux

Model: KU5KOEOOOO (583397)

Type: User manual

This manual is also suitable for

Thermetic

TILTING BOILING PANS, ROUND, GAS HEATED (GU........, KU........)

TILTING FRYING PANS, RECTANGLE, GAS HEATED (GP........)

Doc. 62.9699.01

Edition 1

09.2004

US INSTALLATION - INSTRUCTIONS

FOR YOUR SAFETY

Do not store or use gasoline or

other flammable vapors or

liquids in the vicinity of this or

any other appliance.

POUR VOTRE SÉCURITÉ

Ne déposez pas ou n'employez pas

l'essence ou d'autres vapeurs ou

liquides inflammables à proximité

de ceci ou d'aucun autre appareil.

WARNING

Improper installation, adjust-

ment, alteration, service or

maintenance can cause pro-

perty damage, injury or death.

Read the installation, operating

and maintenance instructions

thoroughly before installing or

servicing this equipment.

AVERTISSEMENT

L'installation inexacte, l'ajuste-

ment, le changement, le service ou

l'entretien peuvent causer des bles-

sures matériels, des dommages ou

la mort. Lisez les instructions

d'installation, d'opération et d'ent-

retien complètement avant d'instal-

ler ou entretenir cet équipement.

INSTRUCTION

Post in a prominent location instructions to be followed if the user smells gas. Consult

the local gas supplier to obtain the information.

Présentez dans des instructions en avant d'un endroit d'être suivi si l'utilisateur sent le

gaz. Consultez le fournisseur local de gaz pour obtenir l'information.

62.9699.01 Page 1

CONTENTS

1. GENERAL REMARKS ........................................................................................................ 3

2. PACKAGING / TRANSPORT .............................................................................................. 3

3. TECHNICAL DATA / DIMENSIONED DRAWINGS / INSTALLATION PLANS ................. 3

3.1 TILTING BOILING PANS ................................................................................................................. 3

4. FLOOR GULLIES ................................................................................................................5

5. MOUNTING / POSITIONING / FASTENING IN PLACE / ALIGNMENT ............................. 5

5.1 POSITIONING ................................................................................................................................... 5

5.2 ACCESS TO INSIDE THE CONSOLES AND SUPPORT ................................................................ 7

5.3 COVERS (PANELS) ......................................................................................................................... 7

6. INSTALLATION ...................................................................................................................8

6.1 ELECTRICAL CONNECTION ........................................................................................................... 8

6.2 GAS CONNECTION ......................................................................................................................... 9

6.3 UNIVERSAL CONTROL PARAMETER SETTINGS ...................................................................... 10

6.4 THERMACAM / HACCP ................................................................................................................. 13

6.5 INSPECTION PROCEDURES / TEST OF FUNCTIONS ................................................................ 14

7. DECOMMISSIONING / DISMANTLING / DISPOSAL ....................................................... 14

62.9699 Page 3

1. GENERAL REMARKS

Responsibility

The setting up, adjustment and initial commissioning of appli-

ances must be carried out in accordance with the manufac-

turer's instructions and may only be done by authorised

personnel. The installations for the electricity, steam, conden-

sate, hot water, gas and water supplies as well as ventilation

must be laid or fitted by approved installation contractors in

accordance with specific national and local regulations. The

installation contractors are responsible for the correct layouts

and installations in conformity with all safety regulations. The

warning signs and specification plates fitted to the appliances

must be strictly adhered to.

Validity

These instructions for installation refer to the THERMETIC tilt-

ing appliance program with appliances of different sizes: tilting

boiling pans, tilting braising pans and tilting pressure braising

pans.

Dimensioned drawings and installation plans of this document

are only for information purpose to the installers. These plans

may not be used for planning or projecting kitchens.

Tests/certificates

All gas appliances are tested according to the standards

ANSI/NSF 4 - 2002 of Commercial Cooking, Rethermalization,

and Powered Hot Food Holding and Transport Equipment and

ANSI Z83.11-2002 and CSA 1.8-2002 of Gas Food Service

Equipment.

2. PACKAGING / TRANSPORT

Types of packaging

Various types of packaging are used dependent on country of

destination. All versions of these appliances are transported

on a wooden frame or floor, are affixed to these with plastic

straps and located with wooden strips to prevent slipping.

Packaging markings

The external surfaces of the packaging have the following

markings which must be strictly adhered to:

• Forwarding label with the following information:

- Delivery company

- Delivery company's order number

- Customer's order number if available

- Delivery address

- Package number

- Net weight in kg

- Gross weight in kg

- External dimensions of the packaging

• Handling stickers with pictograms

- Umbrella = Keep dry; the packaged appliance

may not be stored outdoors

- Glass = Contents fragile

- Arrow pointing up = Only transport and store the

appliance in this position

- Stacking number = Number of appliances that can be

stacked (1 = cannot be stacked)

- Ice crystal and roof = Protect against frost

Transport weights

The precise gross and net weight is given on the forwarding

label:

Packaging dimensions

The precise external dimensions of the packaging are given on

the forwarding label attached to the outside of the packaging.

The maximum dimensions of the "European light" style of

packaging are given below:

Handling

Both packaged as well as unpacked appliances are best lifted

and transported whenever required with a pallet truck which is

inserted into the wooden frame or under the wooden base.

This applies to both the loading and unloading of trucks as well

as to handling operations on the installation site.

For handling by a crane, the unpacked appliances do not have

any specific lifting points to which they can be attached. It is

necessary to wrap two straps or ropes around the appliance

when lifting is required. Wrapping straps or ropes around the

appliance may only be done at the sides and not round the

front and the rear. The straps or ropes should be arranged

approximately 150 mm (5.9“) from the outer edges.

3. TECHNICAL DATA / DIMENSIONED DRAW-

INGS / INSTALLATION PLANS

These illustrations are not intended for the planning and laying

of the supply lines in the building.

3.1 TILTING BOILING PANS

The operator of this appliance is responsible for total obser-

vation of the national regulations concerning operating safety.

Destination Overseas:

Version: Heavy, crate closed

Floor: Wooden floor

Floor fixing:

Side and cover frame:

Water and dust protection: Plastic film

Physical outer protection: Closed crate

Held together by: External steel banding

Transport: Forwarder

Stack ability: max. 4 appliances

Tilting boiling pans max. gross weight max. net weight

.U........ kg lb. kg lb.

080 LT (21.1 gal) 215 474 195 430

100 LT (26.4 gal) 250 551 230 507

150 LT (39.4 gal) 290 639 270 598

300 LT (79.3 gal) 410 904 390 860

Tilting braising pans max. gross weight max. net weight

.P........ kg lb. kg lb.

060 LT (15.9 gal) 230 507 210 463

080 LT (21.1 gal) 260 573 240 529

100 LT (26.4 gal) 290 639 270 595

Appliance size

Width Depth Height

mm inch mm inch mm inch

Tilting boiling pans 80, 100 1200 47.2 900 35.4

900 35.4

Tilting boiling pans 150 1300 51.2

1000 39.4

Tilting boiling pans 300, 400 1500 59.1

Tilting braising pans 60 1200 47.2

900 35.4Tilting braising pans 80 1400 55.1

Tilting braising pans100 1600 66.9

Style of mounting Floor mounting with feed

Tilting Motor tilting with lifting motor

Control system

PROCESS COMFORT con-

trol system with cooking tem-

perature control and

programmable cooking and

starting time.

Manual control for steam

heated boiling pans.

Protective system hose proof IP X5

Page 4 62.9699

3.1.1 Gas heated tilting boiling pans (.U........))

Mains connection 120V/1~N/60Hz

Necessary gas flow per appliance:

Dimensioned drawings for tilting boiling pans (.U........)

L Length to floor gully

N Depth of floor gully

Installation plans for tilting boiling pans (.U........), tilting

frying pans (.P........), tilting braising pans (.X........)

3.1.2 TILTING FRYING PANS (.P........)

Model (optional) Pan bottom made of steel or chrome-nickel

plated steel

Style of mountingFloor mounting with floor support with con-

sole.

Tilting Motor tilting with lifting motor

Control system Electronic control system with pan-base and

cooking temperature control and program-

mable cooking and starting time.

Tilting Frying Pans

Mains connection 120V/1~N/60Hz

Dimensioned drawings

H Height for all types 900 mm (35.4“)

S Height of feet / wheel 200 mm (7.9“)

80 LT,

gas heated

100 LT, g

as heated

150 LT,

gas heated

300 LT,

gas heated

Heating capacity (gas) kW 18 21 27 45

Elect. motor tilting

Wattage in kW

Voltage (V), Current in A

0,2

230V/1~N,60 Hz, 0,7 A

80 LT,

gas heated

100 LT, g

as heated

150 LT,

gas heated

300 LT,

gas heated

Natural gas H m3/h 1.87 2.18 2.80 4.67

Natural gas L m3/h 2.16 2.53 3.25 5.42

Propane kg/h 1.50 1.74 2.24 3.73

Butane kg/h 1.52 1.77 2.27 3.79

Fig. 1 Dimensioned drawings for tilting boiling pans

Pan size in litres

80 100 150 300

Dimensions mm

1200 1200 1300 1500

1073 1096 1224 1352

1034 1060 1190 1290

579 640 710 900

385 395 465 570

900 900 900 900

476 450 420 320

80 88 97 110

680 680 780 780

900 900 1000 1000

710 710 710 810

330 330 330 430

1000 1000 1000 1200

A Width of appliance (see

dimensioned drawing)

E Electrical cable protruding

from wall

G Gas connection 1"

W Hot water connection G

1/2", NW15

K Cold water connection G

1/2", NW15

Fig. 2 Installation plans for tilting boiling pans, tilting

frying pans, tilting braising pans

Type 060 LT,

electric

080 LT,

electric

100 LT,

electric

Dimension A (mm) 1200 1400 1600

(inch) 47.2 55.1 63

Braising surface (mm)

(inch)

Pan depth in (mm)

T(inch)

600 x 600

23.6x23.6

200

7.9

800 x 600

31.5

200

7.9

1000 x 600

39.8

200

7.9

Net content (litres)

(gal)

max. capacity

16.4

22.2

104

27.5

Heating capacity (gas) kW 16 20 26

Elect. motor tilting

Wattage in kW

Voltage (V), Current in A

0,2

230V/1~N,60 Hz, 0,7 A

62.9699 Page 5

Installation plan see 3.1.

4. FLOOR GULLIES

In the case of tilting appliances, floor gullies with loose gratings

and floor drains which serve as drains when cleaning are pro-

vided for near to the outlet. Floor gullies can be designed for a

single appliance or for a whole group of appliances. There is a

very wide variety of types and sizes. Please consult the rele-

vant installation plans for information concerning layout and

type.

In general, the floor gullies with their drains are concreted into

the floor by the builder.

5. MOUNTING / POSITIONING / FASTENING IN

PLACE / ALIGNMENT

In principle, the appliance must be installed in its scheduled

location in accordance with the valid plans. The appliance is

scheduled for connection to fixed power- and water supplies.

The installation dimensions are given on the plans.

The appliances are suitable for setting up as single appliances

or as a group of appliances. They can be set up freely in the

room, side by side, at the side and/or at the back against a

wall.

Gas-heated appliances may only be set up in adequately ven-

tilated rooms. A ventilation engineer is responsible for the

assessment or planning of a ventilation system that fulfils

safety regulations.

Distances/walls

These may not be positioned against combustible walls. If an

appliance is set up next to or against temperature-sensitive

furniture or similar, a safety gap of approximately 50 mm (2“)

should be maintained or some form of heat insulation fitted.

When setting up an appliance in the close vicinity of walls, par-

titions, kitchen equipment, decorative cladding, etc., it is rec-

ommended that the latter are made of incombustible material

or that they are clad in a suitable, incombustible material or

tiled. The regulations governing fire protection must be

adhered to as closely as possible.

Preparation for fastening in place

Before the appliance is brought to the correct place and put in

position, the following connection points must be prepared

dependent on the type of appliance:

• Fastening elements, i.e. drilling holes and inserting plugs.

Explanations for this are included in the relevant sections

under "Fastening".

• Prepare the water connections and, possibly, fit a shut-off

valve.

• Prepare the gas connection and, possibly, fit a shut-off

valve and a filter.

Setting up

The appliance should be transported to the place where it is to

be set up in accordance with § 2

5.1 Positioning

Fig. 3 Dimensioned drawings

Tilting frying pans

A Pan sizes 80 to

150 litres; Grat-

ing 500 x 1000

mm (19.7x39.4“)

B Pan sizes 200 to

400 litres; Grat-

ing 600 x 1200

mm (23.6x47.2“)

Fig. 4 Sample dimensions of individual floor gullies for

tilting boiling pans without drain valves.

Fig. 5 Typical, floor gully for a single appliance with a siphon

(S) made of stainless steel (728 342 984)

Removal of the packaging:

The packaging should not be

removed until immediately before

the appliance is to be set up in

place. All side and top packaging

parts as well as the fastening ele-

ments must be removed in

sequence. The appliance should

remain on its wooden transport

frame or base until at the site for

installation.

Transport the appliance on its

wooden frame to a point directly in

front of where it is to be set up. The

installation connections protruding

from the floor should be at the side

as close as possible to the wooden

frame.Slide the appliance off the

wooden frame so that all the instal-

lation connections are within the

appliance.

Page 6 62.9699

Appliance on feet.

D Turn the lower part of the feed (FU / Fig. 6) to adjust the

appliance high.

The feed are adjustable from 100 to 200 mm. A hight of 200

mm can be recommended and results in an appliance hight of

900 mm.

Note:

Adjustment of the legs shall provide an unobstructed

clearance of minimal 150 mm and maximal 200 mm

beneath the unit due to sanitary and stability aspects.

The lower part of the foot must not be unscrewed too far.

The exposure of threads is prohibited.

5.1.1 ADJUSTMENT FOR BOILING AND FRYING PANS

Height adjustment

Setting the height correctly is done with the feet (see 5.1).

The correct position is found by placing a spirit level on the

edge of the boiling pan or the bottom of the frying pan.

Horizontal position

The two end positions "tilted" and "horizontal" are determined

by the end settings of the motor. The "horizontal" end position

of the pans can be adjusted by resetting the rear attachment

point of the motor. The motor is attached by 2 screws with

nuts. To adjust the end position, release the nuts and add or

remove pieces. Adding additional pieces will increase the tilt-

ing angle to the back while removing packing pieces will

increase the tilting angle to the front. Adjustment is correct

when the pan is exactly horizontal when the motor spindle is

fully extended. After setting, the screws with the washers must

be retightened firmly.

Adjusting the axle height

The height of the appliance tilting axle (4) can be adjusted as

follows:

• Release the 4 bearing screws (1).

• Release the locknut (2).

• Dependent on requirement, screw in or out the screw (3)

until the correct height is set.

• Tighten the locknut (2).

• Tighten the 4 screws (1)..

Tip until the appliance touches the

floor. Raise the front and pull out

the wooden frame.

Lower the appliance carefully and

slide it into the correct final position.

Fig. 6 Appliance foot

62.9699 Page 7

5.2 ACCESS TO INSIDE THE CONSOLES AND SUP-

PORT

5.3 COVERS (PANELS)

The panels are fixed to the appliance casings during setting up

with special M5 screws.

Switch panel (F) removal:

Unscrew the two screws at

location (1) underneath the

switch panel and the nuts (MH)

at location (2) on the top, pull

out the switch panel at the bot-

tom and then lift up out of the

fixation. The panel is turned up

90° like a door and hung at the

top on the console.

Cover (A) removal:

If there is a connecting rail

installed to the cover it has to

be removed first. (see 5.3.1.).

Remove the nuts (MU) (two on

a single console, four on a twin

console) at the relevant loca-

tion (2). Lift the cover at the

front and pull it out of its clip

attachment at the back (3). If a

mixing unit is fitted, this does

not need to be removed from

the cover.

Service panel (V) removal:

Remove the two external nuts

(6) at the front and pull the

panel from its rear attachment

points (5).

Side wall (S) removal:

To remove this, the switch

panel (F) must be removed

first. Remove the nuts (4) and

(5) inside. The upper internal

wall (W) cannot be disassem-

bled. It must be removed and

refitted together with the pan.

The panels are refitted in the

reverse order to that described

above.

Cover (A). The height of the

cover can be levelled by fitting

more or fewer shims (BE) and

tightening the nuts (MH).

Floor mounting on plinth

Hanging the operating panel

(F) on the console

Page 8 62.9699

6. INSTALLATION

Please refer to §1. for implementation and responsibility.

Because of damage by frost electrical and gas heated

boiling pans are delivered without water filling during the

time from 1. november until 31. march. These appliances

are marked with a blue indication sticker. Before taking

into operation demineralized water must be filled into the

jacket in accordance with the following instructions

(excerpted from instruction 76.9734).

TILTING BOILING PANS (.U........)

Adding water

Set the pan to the normal horizontal position. Take off the

cover (DD) in the base (BD) of the pan by removing the

screws. Remove the screwed cap (KV) on the tube (RN)

behind the cover. Unscrew the plug (SK) on the safety valve

(SV). Pour water into the plug hole until it runs out at the level

pipe (RN). Then screw back in the plug (SK) with the O-ring.

Screw the screwed cap (KV) with a flat seal onto the tube

(RN). Refit the cover (DD) with its seal to the pan base. The

water to be added must not contain any chlorine ions (a water

analysis is necessary) or demineralized or distilled water

must be used.

6.1 ELECTRICAL CONNECTION

Check and ensure that the mains voltage matches the voltage

given on the specification plate. The specification plate is

located on the left-hand side of the right-hand console.

Important

• The electrical connections must satisfy local house installa-

tion regulations.

• The valid, national, local regulations of the electricity-sup-

ply inspection authorities responsible must be observed.

• The corresponding arrangements must be made on-site for

the earthing connection and fuse protection for the appli-

ances. The appliance must be earthed.

• At the place marked with a , the appliance must be

connected to a potential equalization system with a mini-

mum conductor cross-section of 10 mm² (0.016 inch²). The

correspondingly marked connection terminal must be used

for this purpose. When set up in block configuration, all

appliances must be interconnected as potential equalisa-

tion.

• The appliance is designed for connection to a fixed power

supply. If the appliance is installed against a wall, the sup-

ply must pass through the prescribed place of the rear

panel or through a prescribed place of the inner side panel.

• After the appliance has been assembled, the shock protec-

tion of all live parts and insulated parts must be checked.

• An isolating device working on all poles and with a mini-

mum contact opening of 3 mm (0.12“) must be provided on

site.

• When faulty-current circuit breakers are used, ones for a

rated breaking current of 30 mA or more should be used.

• When using faulty-current circuit breakers (both existing

faulty-current circuit breakers in the installation as well as

for new installations), only one pulse-current sensitive

faulty-current circuit breaker may be connected in series on

these appliances.

• All field wiring conductors shall be suitable rated for the

maximal voltage involved (300V / 600 V).

Connection

Each appliance is accompanied by a complete connection and

wiring schematic. This contains full details of the technical

specifications (electrical rating, voltage, amperage, etc.). The

power connection is via an on-site electric cable, an appropri-

ate length of which protrudes from the floor or the wall.

The terminal box is located under the cover (A) in the right

console. The right-hand cover is marked with a symbol.

The cover must be removed to connect the appliance to the

electricity supply. This is done as described in §5.1.2. and

§5.2.2. respectively. The power cable comes out of the floor or

the wall inside the appliance. The power connection must be

made in accordance with the connection diagram. The cover

must be correctly refitted after the power connection has been

made.

Additional terminals for power optimizing systems (EO/SI) or

potential-free contacts (PK) for the external monitoring of the

appliance are available as options. These connections are

made according to the electrical schematic.The cover must be

correctly refitted after the power connection has been made.

Gas pans:

SV safety valve

KV screwed cap

RN level pipe

Safety valve

SV safety valve

SK plug

Fig. 7 Water filling in tilting boiling pans

Mains connection for

appliances without stirring

systems with steam or hot

water

A = Mains connection

G = Appliance outputs

Fig.8 Mains connection 120V/1~N/60Hz

62.9699 Page 9

The connection bolts on the frame are marked as follows:

Earth conductor Potential equalization

POTENTIAL-FREE CONTACT (PK)

The potential-free contact on an appliance is independent of

the power optimization system (EO). It is required to display on

an external switchboard whether the appliance is switched on.

The terminals are marked 21 to 29.

CONNECTION TO A POTENTIAL EQUALISATION SYSTEM

The appliance is to be connected to a potential equalization

system with a minimum conductor cross-section of 10 mm²

(0.016 inch²). The connection terminal marked must be

used for this purpose (EN 60 335 1 + 2). The connection con-

sists of a bolt threaded M6 and is located on the frame of the

appliance.

Connection according to diagram.

When set up in block configuration, all appliances must be

interconnected as potential equalization.

6.2 GAS CONNECTION

Setting up a gas connection as well as the possible laying of

the gas supply line on the premises may only be carried out by

qualified personnel and in accordance with the relevant

national and local regulations.

A gas appliance may only be installed in an adequately venti-

lated location.

Appliances are set at the factory to suit the gas specified in the

order and the location. The type of gas, gas pressure, gas cat-

egory are entered on the specification plate. Prior to connec-

tion, check that the appliance is set up for the type of gas

available on site. Ensure that the data on the specification

plate matches the gas data available.

If this is not the case, the appliance must be converted or

adapted by the service personnel responsible to suit local con-

ditions. The following points should be noted:

• Has the appliance been tested for the new gas data?

• Conversion must be done according to the Service Manual.

• A new specification plate or at least a durable marking with

the new gas data must be affixed to the appliance.

The dimension of the gas pipe on site has to be G1" with the

inclusion of a stop valve. The gas connection on the appliance

is G 3/4". Necessary gas flow per appliance see §3.

Connection

The appliance is connected in accordance with the installation

drawing (§3.1). In order to connect the appliance to the gas

supply, the protecting cover (SA) under the right-hand console

must be removed as described in §5.2.2. As shown in the illus-

tration, the flexible metal hose (MS) hanging out of the console

at the bottom with the fixed section of pipe (FR), the gas valve

(GV) as well as the union fitting (VR) are connected to the 1"

gas supply pipe (G) protruding from the wall (WA) with the

inclusion of a stop valve. After the connection has been com-

pleted, the protecting cover must be refitted correctly.

A different gas valve to the one shown here is fitted to pan size

BOT-300G.

Sealing

The gas pipe fittings must be sealed with a suitable sealant.

The following sealants must be used for gas pipes:

• Loctite 572 white (liquid PTFE)

when sealing gas pipes, gas valve screw connections, jets.

• Loctite 620 green

when sealing high-strength connections, burner attach-

ment, burner pipes and elbows.

The installation of a dirt trap in the gas supply line by the owner

is recommended. After connection, all lines carrying gas must

be tested for leaks at operating pressure by painting with non-

corrosive foam-forming media, (e.g. soapy water or leak

spray).

WASTE GAS FLUE

Waste gas flues are not required for tilting appliances. The

waste gases exit the gas outlet located at the rear of the appli-

ance in an upward direction towards the extraction hood or

ventilated ceiling, where they are extracted by mechanical

means.

TESTING

Gas connection pressure

The connection pressure must be measured using a liquid U-

gauge (resolution at least 1 mm water column). Proceed as fol-

lows:

• Close the main on-site gas valve.

• In the case of floor-mounted appliances, remove the front

panel (F) and the lower cover of the base (V) on the inner

face of the right-hand console (§5.1.2); in the case of wall-

mounted appliances, remove the protective cover (SA)

under the right-hand console (§5.2.2).

• The connection point for pressure measurement is located

on the gas valve (GV) or on the pipe next to the valve on

BOT-300G and UET-150G appliances.

• Connecting the pressure gauge:

• Remove the screw (SE) on the inlet side of the gas valve.

Connect the gauge by pushing a piece of flexible tubing

onto the connection.

• Open the main gas valve.

• Turn on the appliance at full power.

• Check that the pressure complies with the permissible con-

nection pressure range stated.

• When pressure measurement has been completed, refit

the screw to the valve and seal it. The other components

are reassembled in the reverse order to that described

above.

1 Cable lug Ø 6 mm (0.24“)

2Nut M 6

3 Spring washer M 6

4 Washer M 6

Fig.9 Connection to the potential equalization system

WA Wall

G Gas supply pipe

VR union fitting

GV Gas valve

FR Fixed pipe

MS Flexible metal hose

SA protecting cover

Fig. 10 Gas connection

Page 10 62.9699

Gas pressure variation tolerances are as follows:

Thermal load

If the thermal load has to be checked, this can be done by the

volumetric method. The thermal load is checked with the help

of a gas meter and a stopwatch. The correct volume V, which

must be supplied per time unit is calculated as follows:

Thermal load in kW x 1000

V = ------------------------------------ lt/min).

Heat value in kWh/m3 x 60

It must be noted that the measurement is taken in a steady-

state condition. The heat value (the lower heat value) must be

given by the gas supply company. If there are any deviations

of more than ±5%, the use of the correct jets must be checked.

6.3 UNIVERSAL CONTROL PARAMETER SETTINGS

New appliance installation

In the case of new appliances, the control system is pro-

grammed at the factory to the appliance-specific setting.

When the appliance is installed at its intended site, the fitter in

charge of installation must set or check the following parame-

ters on the control system. The parameter values are different

for each software version.

Appliance-specific parameters are only set on the basis of the

type of appliance. User-specific parameters are dependent on

user order, user requirements, siting terms and are only appli-

ance-dependent to a certain degree.

The parameters are programmed at the factory to the default

setting (GS) if no specific information is given.

For selecting the parameter number (PNr.) and changing the

parameter value (X) the buttons Q to P on the membrane key-

board are used. The buttons are located in the bottom row on

the operating panel. Buttons V and P are located under the

membrane and are sometimes not visibly marked.

Parameter numbers (PNr.)

Display (AT): Parameter PNo. . . 1 appears

Display (AZ): None

The parameter numbers (PNo.) and the values (X) which devi-

ate from the standard setting can now be entered alternately

on the display (AT).

As the same display is used to show the numbers (PNo.) and

the content (X) of the parameters, the following difference is

made between the two figures:

SE Screw

Fig. 11 Gas valve GV

Gas family

minimum

pressure

normal

pressure

maximum

pressure

mbar psi mbar psi mbar psi

Natural Gas 8.7 0.13 17.7 0.26 26.1 0.38

LPG 19.9 0.29 27.7 0.40 32.3 0.47

TT Button, activation of settings

LT Lamp, cooking temperature

DT Button, cooking time

LD Lamp, cooking time expires

ZT Button, starting time

LZ Lamp, starting time

LR Lamp, soft settings

Q Button, acoustic signal

R Button, soft

LS Lamp, temperature

pre-setting

AT Display, cooking tempera-

ture

T Temperature selection knob

AD Display, remaining cooking

time

D Cooking time knob

AZ Display, time

Z Starting time knob

S Control switch

Fig. 12 Right console

Starting position: supply switched off (switch S at 0)

1st

combination

Press and hold

buttons

Waiting time between

the different combina-

tions is 3 seconds

maximum

Supply to be switched on (turn switch S to I) Press buttons continu-

ously until the 2nd

beep, then press 2nd

combination (for the

first time only 1 beep)

2nd

Press button

Hold button R pressed

until the 2nd beep,

then release.

Kind of display (AT): Meaning of display:

with 3 decimal points (e.g.

1.0.3.)

Number of parameter PNo

without decimal points (e.g.

126)

Content (X) of parameter (e.g.

temperature)

* *

62.9699 Page 11

Changing the parameter number (PNo.) and content (X))

Rate of change of the displays

Increases (button P) or reductions (button Q) can be done at

three different speeds:

• Press the button briefly -> changes in single steps

• Press the button longer

• at least 1 second ->the display changes slowly

• press for at least 5 seconds ->the display changes fast

End of parameter programming

If the content (X) of a parameter (PNo.) is changed, the

changed value is stored when the display (AT) is changed

from parameter content to parameter number using the button

R. The following applies for the last parameter content

changed or if only a parameter content has been changed.

Parameter programming can be finished in 2 ways dependent

on whether the changed value is to be stored or not.:

Starting position: supply switched off (switch S at 0)

1st

Press button

Changing

the display

(AT) from:

parameter number

(PNo.) to

parameter content (X)

or vice versa

2nd

Press button

Increasing

the dis-

play entered under 1.

parameter number

(PNo.)

or parameter content

(X)

3rd

Press button

Reducing

the display

(AT):

parameter number

(PNo.)

or parameter content

(X)

Finishing: Procedure:

Changed value to be

stored

Display (AT) shows the parameter number

Switch off control switch (S)

Changed value not to be

stored

Display (AT) shows the parameter value (X)

Switch off control switch (S)

Page 12 62.9699

SETTINGS

SOFTWARE VERSION BPTH 5.06

PNr.

Parameter

number

Default

setting

Designation Tilting

boiling

pans

gas

Tilting

braising

pans

gas

Tilting

pressure

braising

pans

gas

9 0 Pressure switch in the food compartment 1

12 0 Automatic steam condensation

without:0

with: 1

24 0 Kind of heating 1 1 1

29 1 Deaeration sensor of the jacket 0 0

31 0 HOLD function 1 1 1

32 0 HACCP function

without:0

with: 1

without:0

with: 1

without:0

with: 1

35 0 Function of the steam condensation sensor

without:0

with: 1

49 0 Appliance code 3 3

50 1 Appliance type 2 2

54 4 Quantity of switching steps 1 1 1

78 30 Duration of periods of the power levels 120 120 120

79 25 Power level L1 12 12 12

83 50

Input of height above sea level of the instal-

lation site in 10 m (500 m above sea level =

50).

XXX

85 80

Opening time of the deaeration valve

Pan size 80 litres:

Pan size 100 litres:

Pan size 150 litres:

Pan size 300 litres:

120

148 20

Reduction of overshooting of the actual

temperature during heating up

10 10

161 40

Reduction of overshooting of the actual

temperature during heating up for the bot-

tom sensor

20 20

162 85 Upper temperature limit of deaeration 92

62.9699 Page 13

Default setting (GS) of the parameters

In the case of new appliances, the control system is pro-

grammed at the factory to the appliance-specific setting. In the

case during installation of the appliance the programming of

the default settings will be necessary, precede as described

below.

The default setting of the parameters is the same for all appli-

ances which are equipped with this control system. Dependent

on the type of appliance, more or fewer parameters are

required with values that differ from each other to some

degree. 3 of the 4 buttons on the membrane keyboard (Q, R, V

and P) are used for the programming of parameters. The 3

buttons are located in the bottom row on the operating panel.

Buttons V and P are located under the membrane and are

sometimes not visibly marked)

(*) Display (AT): After "def" is displayed for approx. 2 seconds,

the actual value of the current food temperature will appear.

Display (AZ): Clock time appears (only with process com-

fort control).

The control system program now contains all the default set-

tings for the software version of the microprocessor installed.

Important

If the default setting (GS) of the parameters of an appliance

which was already in operation is programmed for new, all

parameters which registers running times are set to zero.

6.4 THERMACAM / HACCP

Programming in the address of an appliance

Appliances can be optionally equipped with the program-linked

cooking process procedure. Cooking processes can be pro-

grammed, analysed, logged and documented and are thus

part of the HACCP system (HACCP = hazard analysis and crit-

ical control points).

The standard operating instructions or a special set of HACCP

operating instructions contain information on the use of and

the programming, analyzing, reporting and documenting of

cooking processes with the help of an external computer.

After the appliance has been installed and commissioned, it

must be assigned - i.e. programmed with - a specific address

(number). The instructions below describe how to do this.

System requirements

• Software version: BPTH5.03 or higher.

• Parameter no. 32 of the appliance control system must be

set at "1". Please refer to chapter 6.3. for information on

how to request and set parameters.

• Only use the "S" switch to switch on the appliance. No

cooking processes may currently be in operation.

Starting position: supply switched off (switch S at 0)

1st

combination

Press and hold

buttons

Waiting time between

the different combina-

tions is 3 seconds

maximum

Supply to be switched on (turn switch S to I) Press buttons continu-

ously until the 2nd

beep, then press the

2nd combination

2nd

combination

Press buttons

Press buttons continu-

ously until the 2nd

beep, then press the

3rd combination

3rd

combination

Press buttons

Press buttons continu-

ously until the 2nd

beep

4th

hold

button R

Hold button R pressed

until the 2nd beep,

then release.

(*)

* *

⇓

ZT Button, starting time

LZ Lamp, starting time

LR Lamp, soft settings

Q Button, acoustic signal

R Button, soft

LS Lamp, temperature

pre-setting

AZ Display, time

Z Starting time knob

S Control switch

Fig. 13 Right console

Starting position: supply switched off (switch S at 0)

Press keys (1st

sound), hold for

appr. 4 sec.

until the 2nd

sound; then

release keys.

ISEL

will be displayed

on the

display (AZ)

(Interface Selection).

Press the key

briefly and

release it.

Baud

will be displayed

on the

display (AZ)

Press the key

briefly and

release it.

The value

9600

(Baud

rate) will be

displayed

(AZ)

. If a different

value is displayed, it

must be changed to

9600.Use the "Q" key

to increase the value

or the "P" key to

decrease it.

Press the key

briefly and

release it.

Baud

will be displayed

on the

display (AZ)

Press the key

briefly and

release it.

Addr

will be dis-

played on the

display

(AZ)

Press the key

briefly and

release it.

A number between 0

and 255 will be

dis-

played (AZ)

. This

number must be set to

the specific appliance

address (number).Use

the "P" key to increase

the value or the "Q"

key to decrese it.

Press the key

briefly and

release it.

Addr

will be dis-

played on the

display

(AZ)

Press keys (1st

sound), hold for

appr. 4 sec.

until the 2nd

sound; then

release keys.

The address of the

appliance and the

baud rate are now

saved

* *

Page 14 62.9699

6.5 INSPECTION PROCEDURES / TEST OF FUNC-

TIONS

Programming of the UNIVERSAL control

Before placing in operation for the first time the control system

must be adjusted according the Service Manual chapter "Pro-

gramming Specific Appliance and Data/New appliance instal-

lation".

Inspection procedures / Test of functions

When mounting and installation have been concluded, all pro-

tective films should be slowly removed from the appliance with

care. Any adhesive residues should be removed with solvent.

Appliances may not be used before the protective film has

been removed.

Ensure that all accessories that belong to the delivery are

present and have been fitted.

Ensure that all warning plates are fitted in or on the appliances.

After the appliance has been connected up, the installation fit-

ter or service agent must carry out a test of all functions in

which all the programs and operating states of all operating

elements as laid down in the operating instructions are

checked.

Gas heated appliances

• Start the burner.

• Check over-ignition, arc-through and regular flame shape.

• Burning behavior is assessed visually. The flames must

burn clearly but must not jump off.

• Check that the flame shape and the safe operation of the

gas appliances are not negatively affected by the ventila-

tion system.

General

• Check that the controls operate correctly.

• Carry out the temperature checks.

• Check all switching and warning elements.

Safety equipment

All appliances have integral safety devices:

• Boiling pans have a thermostat to protect them against

overheating

• Safety valve for the water jacket

• Cover safety valve on pressure frying pans

Training the operator

The user must be familiarized with the use of the appliance by

the representative of the firm responsible for installing the

appliance. The operating instructions enclosed with the appli-

ance must be given to the user with the recommendation to

read them carefully. The operator should be urged to conclude

a servicing agreement with the service firm responsible.

7. DECOMMISSIONING / DISMANTLING / DIS-

POSAL

Decommissioning

All supply networks and connections to external lines must be

disconnected. Installations for the supply of electricity, gas and

water must be removed and disposed of by qualified fitters as

laid down by specific national and local regulations. It is the

responsibility of the fitters to ensure that their work and mea-

sures are appropriate and satisfy all safety requirements.

Dismantling

Dismantling can be done by a special team or by a scrap metal

dealer. The fastening points of the appliances on the floor or

the wall are removed. Blocks of appliances are split up for

easy transport. In the case of wall mounted appliances, as well

as for their transport, a pallet truck is required. Please refer to

§ 2 for information on weights, handling and transport.

Disposal

Usable equipment still in good condition can be repaired by the

manufacturer and used as pre-owned appliances. This also

applies to the individual parts of appliances.

Unusable, heavily damaged or obsolete appliances as well as

connection material is disposed of as scrap material at a scrap

metal dealer's. The latter handles the separation of the differ-

ent materials and delivers them to a recycling company.

The appliances are largely constructed of 1.4301 stainless

steel as well as many other materials, such as aluminium, non-

ferrous metals, insulating materials, electrical and electronic

components and plastics.

Electrolux KU5KOEOOOO (583397) User manual

Brand: Electrolux

Model: KU5KOEOOOO (583397)

Type: User manual

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