10734

Lawn-Boy 10734, 10730, 10732, 17730, 17732, 17734 User manual

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FormNo.3379-226RevA
21inMulching/RearBaggingLawn
Mower
ModelNo.10730—SerialNo.314000001andUp
ModelNo.10732—SerialNo.314000001andUp
ModelNo.10734—SerialNo.314000001andUp
ModelNo.17730—SerialNo.314000001andUp
ModelNo.17732—SerialNo.314000001andUp
ModelNo.17734—SerialNo.314000001andUp
Operator'sManual
Receiveafreeside-dischargechuteby
completingtheDischargeChuteOrder
Formwhenyouregisteryourproductat
www.Lawn-Boy.com!Pleaseallowfourtove
weeksfordelivery.
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedbyresidentialhomeowners.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialproperties.Itisnotdesignedforcutting
brushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactLawn-Boydirectlyatwww.Lawn-Boy.com
forproductandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.
Wheneveryouneedservice,genuineLawn-Boyparts,or
additionalinformation,contactanAuthorizedServiceDealer
orLawn-BoyCustomerServiceandhavethemodeland
serialnumbersofyourproductready.Figure1identiesthe
locationofthemodelandserialnumbersontheproduct.
Writethenumbersinthespaceprovided.
g024069
1
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2013—Lawn-Boy®Inc.
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.LawnBoy.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3379-226*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orotherreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
NetTorque
Thegrossornettorqueofthisenginewaslaboratoryrated
bytheenginemanufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940.Asconguredtomeet
safety,emission,andoperatingrequirements,theactualengine
torqueonthisclassofmowerwillbesignicantlylower.
Contents
Introduction..................................................................1
GeneralOperation..................................................2
SlopeOperation......................................................3
Children.................................................................3
Service...................................................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................6
UnfoldingtheHandle..............................................6
InstallingtheRecoil-starterRopeintheRope
Guide.................................................................6
FillingtheEnginewithOil........................................6
ChargingtheBattery(Electric-startmodels
only)..................................................................7
ProductOverview..........................................................7
Operation.....................................................................8
Attachments/Accessories.........................................8
FillingtheFuelTank................................................8
CheckingtheEngine-oilLevel...................................8
AdjustingtheCuttingHeight....................................9
StartingtheEngine..................................................9
UsingtheSelf-propelDrive(Self-propelmodels
only).................................................................10
StoppingtheEngine...............................................10
MulchingtheClippings...........................................10
BaggingtheClippings.............................................10
OperatingTips......................................................11
Maintenance.................................................................12
RecommendedMaintenanceSchedule(s)......................12
PreparingforMaintenance.......................................12
ServicingtheAirCleaner.........................................13
ChangingtheEngineOil.........................................13
ChargingtheBattery(Electric-startmodels
only).................................................................14
ReplacingtheFuse(Electric-startmodels
only).................................................................14
ReplacingtheBlade................................................15
AdjustingtheSelf-propelDriveCable(Self-propel
modelsonly)......................................................16
CleaningtheUndersideoftheMachine......................16
Storage........................................................................17
PreparingtheMachineforStorage............................17
FoldingtheHandle.................................................17
RemovingtheMachinefromStorage.........................17
Safety
ThismachinemeetsorexceedstheCPSCbladesafety
requirementsforwalk-behindrotarylawnmowers.
Readandunderstandthecontentsofthismanualbefore
youstarttheengine.
Thesafetyalertsymbol(Figure2)isusedtoalertyouto
potentialpersonalinjuryhazards.Obeyallsafetymessages
thatfollowthissymboltoavoidpossibleinjuryordeath.
Improperlyusingormaintainingthismowercouldresultin
injuryordeath.Toreducethispotential,complywiththe
followingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe
ANSI/OPEIstandardB71.1-2003.
Thiscuttingmachineiscapableofamputatinghands
andfeetandofthrowingobjects.Failuretoobserve
thefollowingsafetyinstructionscouldresultinserious
injuryordeath.
GeneralOperation
Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforestarting.
Donotputhandsorfeetnearorunderthemachine.
Keepclearofthedischargeopeningatalltimes.
Allowonlyresponsibleadults,whoarefamiliarwiththe
instructions,tooperatethismachine.
Cleartheareaofobjectssuchasrocks,wire,toys,etc.,
whichcouldbethrownbytheblade.Staybehindthe
handlewhentheengineisrunning.
2
Besuretheareaisclearofbystandersbeforeoperating.
Stopmachineifanyoneentersthearea.
Donotoperatemachinebarefootedorwhilewearing
sandals.Alwayswearsubstantialfootwear.
Donotpullmachinebackwardunlessabsolutely
necessary.Alwayslookdownandbehindbeforeand
whilemovingbackward.
Neverdirectdischargedmaterialtowardanyone.Avoid
dischargingmaterialagainstawallorobstruction.
Materialmayricochetbacktowardtheoperator.Stopthe
bladewhencrossinggravelsurfaces.
Donotoperatemachinewithouttheentiregrasscatcher,
dischargeguard,rearguard,orothersafetyprotective
devicesinplaceandworking.
Neverleavearunningmachineunattended.
Stoptheengineandwaituntilthebladecomestoa
completestopbeforecleaningthemachine,removing
grasscatcher,oruncloggingthedischargeguard.
Operatemachineonlyindaylightorgoodarticiallight.
Donotoperatethemachinewhileundertheinuence
ofalcoholordrugs.
Neveroperatethemowerinwetgrass.Alwaysbesureof
yourfooting;walk;neverrun.
Disengagethedrivesystem,ifsoequipped,before
startingtheengine.
Ifthemachineshouldstarttovibrateabnormally,stop
theengineandcheckforthecauseimmediately.Vibration
isgenerallyawarningoftrouble.
Alwaysweareyeprotectionwhenoperatingthemachine.
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
Seethemanufacturer'sinstructionsforproperoperation
andinstallationofaccessories.Useonlyaccessories
approvedbythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslip-and-fallaccidents,
whichcanresultinsevereinjury.Operationonallslopes
requireextracaution.Ifyoufeeluneasyonaslope,donot
mowit.
Mowacrossthefaceofslopes;neverupanddown.
Exerciseextremecautionwhenchangingdirectionon
slopes.
Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslip-and-fall
accident.Tallgrasscanhideobstacles.
Donotmowonwetgrassorexcessivelysteepslopes.
Poorfootingcouldcauseaslip-and-fallaccident.
Donotmowneardrop-offs,ditches,orembankments.
Youcouldloseyourfootingorbalance.
Children
Tragicaccidentscanoccuriftheoperatorisnotalerttothe
presenceofchildren.Childrenareoftenattractedtothe
machineandthemowingactivity.Neverassumethatchildren
willremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaandunderthe
watchfulcareofaresponsibleadultotherthanthe
operator.
Bealertandturnmoweroffifachildentersthearea.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayblockyourviewofachild.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedgasolinecontainer.
Neverremovethegascaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlight,suchasonawater
heateroronotherappliances.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
Removegas-poweredequipmentfromthetruckortrailer
andrefuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainerrather
thanfromagasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllfueltank.Replacethegascapandtighten
itsecurely.
WARNING
Exhaustcontainscarbonmonoxide,anodorless,
deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
3
GeneralService
Neveroperatethemachineinaclosedarea.
Keepallnutsandboltstighttobesuretheequipmentis
insafeworkingcondition.
Neverremoveortamperwithsafetydevices.Checktheir
properoperationregularly.Neverdoanythingtointerfere
withtheintendedfunctionofasafetydeviceortoreduce
theprotectionprovidedbyasafetydevice.
Keepthemachinefreeofgrass,leaves,orotherdebris
buildup.Cleanupoilorfuelspillageandremoveany
fuel-soakeddebris.Allowthemachinetocoolbefore
storingit.
Ifyoustrikeaforeignobject,stopandinspectthe
machine.Repairthemachine,ifnecessary,beforestarting
it.
Nevermakeanyadjustmentsorrepairswiththeengine
running.Disconnectthespark-plugwireandground
againsttheenginetopreventunintendedstarting.
Checkgrasscatchercomponentsandthedischarge
guardfrequently,andreplacethemwithmanufacturer's
recommendedparts,whennecessary.
Mowerbladesaresharp.Wrapthebladeorweargloves,
anduseextracautionwhenservicingthem.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourLawn-Boyequipment,counton
Lawn-Boygenuineparts.Whenitcomestoreliability,
Lawn-Boydeliversreplacementpartsdesignedtothe
exactengineeringspecicationsofourequipment.For
peaceofmind,insistonLawn-Boygenuineparts.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usefull-widthrampsforloadingthemachineintoa
trailerortruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Boththefrontandtherearstrapsshouldbe
directeddownandoutwardfromthemachine.
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthatthebladeisidentiedasapartfromthe
originalmachinemanufacturer.
94-8072
104-7953(Electric-startmodelsonly)
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
4
117–2718
117-4143
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthespark-plugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingpartsandkeepallguards
andshieldsinplace.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotmowupanddownslopes,onlymowacross;
stopthemowerandengine,pickupdebrisbeforeoperating;
lookbehindanddownwhenreversing.
5
Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengine.
UnfoldingtheHandle
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
Donotdamagethecableswhenfoldingor
unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Removethehandleknobsfromthemachinehousing
(Figure3).
Important:Routethecablestotheoutsideofthe
handleasyouinstallthehandle.
Figure3
1.Handleknob(2)
2.Movethehandletotheoperatingposition(Figure3).
3.Installthehandleknobsandtightenthemrmlyby
hand.
InstallingtheRecoil-starter
RopeintheRopeGuide
Important:Tostarttheenginesafelyandeasily
wheneveryouusethemachine,installtherecoil-starter
ropeintheropeguide.
Holdtheblade-controlbartotheupperhandleandpullthe
recoil-starterropethroughtheropeguideonthehandle
(Figure4).
Figure4
1.Recoil-starterrope2.Ropeguide
FillingtheEnginewithOil
Important:Yourmachinedoesnotcomewithoilin
theengine.Beforestartingtheengine,lltheengine
withoil.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure5)andpourabout3/4of
thecrankcasecapacityofoilintotheoil-lltube.
Note:Max.ll:0.65L(22oz),type:10W-30orSAE
30detergentoilwithanAPIserviceclassicationof
SJorhigher.
G020008
Figure5
Engineforelectric-startmodelsnotshown
3.Wipeoffthedipstickwithacleancloth.
6
4.Insertthedipstickintotheoil-lltube,butdonot
screwitin.
5.Removethedipstickandreadtheoillevelonthe
dipstick(Figure5).
Iftheoillevelislow,addasmallamountofoil
slowlytotheoil-lltube,andthenrepeatsteps
3through5untiltheoillevelonthedipstickis
correct.
Iftheoillevelishigh,draintheexcessoiluntilthe
oillevelonthedipstickiscorrect.Todrainthe
excessoil,referto
ChangingtheEngineOil(page
13).
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
6.Installthedipsticksecurely.
Important:
Change the engine oil after the r st 5
operating hour s
;changeityearlythereafter.Refer
toChangingtheEngineOil(page13).
ChargingtheBattery
(Electric-startmodelsonly)
RefertoChargingtheBattery(Electric-startmodelsonly)
(page14)
.
ProductOverview
12
Figure6
Electric-startmodelshown
1.Self-propel-drivebar
(self-propelmodelsonly)
7.Ignitionkey(electric-start
modelsonly)
2.Recoil-starthandle
8.Battery(notshown;
electric-startmodelsonly)
3.Grassbag
9.Fuel-tankcap
4.Oilll/Dipstick10.Airlter
5.Cutting-heightlever(2)11.Sparkplug
6.Blade-controlbar12.Batterycharger
(electric-startmodels
only)
7
Operation
Attachments/Accessories
AselectionofLawn-Boyapprovedattachmentsand
accessoriesisavailableforusewiththemachinetoenhance
andexpanditscapabilities.ContactyourAuthorizedService
DealerorDistributororgotowww .Lawn-Boy.comforalist
ofallapprovedattachmentsandaccessories.
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
directlyonthegroundbeforelling,notina
vehicleoronanobject.
Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
Donothandlegasolinewhensmokingoraround
anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
Figure7
CheckingtheEngine-oilLevel
ServiceInterval:Beforeeachuseordaily
Max.ll:0.65L(22oz),type:10W-30orSAE30detergent
oilwithanAPIserviceclassicationofSJorhigher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(
Figure8).
G020008
Figure8
Engineforelectric-startmodelsnotshown
3.Wipeoffthedipstickendwithacleancloth.
4.Insertthedipstickintotheoil-lltube,butdonot
screwitin.
5.Removethedipstickandreadtheoillevel;referto
Figure8.
Iftheoillevelislow,addasmallamountofoil
slowlytotheoil-lltube,andthenrepeatsteps
3through5untiltheoillevelonthedipstickis
correct.
Iftheoillevelishigh,draintheexcessoiluntilthe
oillevelonthedipstickiscorrect.Todrainthe
excessoil,refertoChangingtheEngineOil(page
13)
.
8
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
6.Installthedipsticksecurely.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
Stoptheengineandwaitforallmovingparts
tostop.
Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.Keepawayfromthe
hotmufer.
AdjustingtheCuttingHeight
(High-wheelmodelsonly)
Adjustthecuttingheightasdesired.Setthefrontwheelsand
therearwheelstothesameheight.
Note:Toraiseorlowerthemachine,movethecutting-height
leversasshowninFigure9.
Figure9
1.Raisethemachine2.Lowerthemachine
Important:Thecuttingheightsettingsare32mm
(1-1/4inches);44mm(1-3/4inches);57mm(2-1/4
inches);70mm(2-3/4inches);83mm(3-1/4inches);
and95mm(3-3/4inches).
AdjustingtheCuttingHeight
(Regular-wheelmodelsonly)
Adjustthecuttingheightasdesired.Setthefrontwheelsand
therearwheelstothesameheight.
Note:Toraiseorlowerthemachine,movethecutting-height
leversasshownin
Figure10.
Figure10
1.Raisethemachine2.Lowerthemachine
Important:Thecuttingheightsettingsare32mm
(1-1/4inches);44mm(1-3/4inches);57mm(2-1/4
inches);70mm(2-3/4inches);83mm(3-1/4inches);
and95mm(3-3/4inches).
StartingtheEngine
1.Holdtheblade-controlbar(Figure11)againstthe
handle.
Figure11
1.Blade-controlbar
2.Turntheignitionkey(electric-startmodelsonly;refer
toFigure12)orpulltherecoil-starthandle(Figure13).
Figure12
Figure13
9
Note:Ifthemachinedoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.
UsingtheSelf-propelDrive
(Self-propelmodelsonly)
Tooperatetheself-propeldrive,squeezetheself-propeldrive
bar(Figure14)towardthehandleandholdit.
Figure14
1.Self-propeldrivebar
Todisengagetheself-propeldrive,releasetheself-propel
drivebar.
Note:Themaximumself-propelgroundspeedisxed.To
reducethegroundspeed,increasethespacebetweenthe
self-propeldrivebarandthehandle.
StoppingtheEngine
ServiceInterval:Beforeeachuseordaily
Tostoptheengine,releasetheblade-controlbar(Figure15).
Note:Removetheignitionkeywhenyouleavethemachine
(electric-startmodelsonly).
Important:Whenyoureleasetheblade-controlbar,
boththeengineandbladeshouldstopwithin3seconds.
Iftheydonotstopproperly,stopusingyourmachine
immediatelyandcontactanAuthorizedServiceDealer.
Figure15
MulchingtheClippings
Yourmachinecomesfromthefactoryreadytomulchthe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemachine,removeitbeforemulching
theclippings.RefertoRemovingtheGrassBag(page11).
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstonesandother
similardebristobethrownatyouorinthedirection
ofbystanders,resultinginseriouspersonalinjury
ordeathtoyouortobystanders.
Checkthegrassbagfrequently.Ifitisdamaged,
installanewLawn-Boyreplacementbag.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Liftupthereardeector(Figure16).
1
2
G024075
3
4
Figure16
1.Reardeector3.Rodend(2)
2.Notchinthehandle
bracket(2)
4.Grassbag
2.Inserttherodendsofthegrassbagintothenotches
inthehandlebrackets(Figure16).
3.Allowthereardeectortorestonthebag.
10
RemovingtheGrassBag
1.Liftupthereardeector(Figure16).
2.Liftthegrass-baghandleoutfromthenotchesonthe
handlebracketsandremovethebagfromthemachine.
3.Closethereardeector.
OperatingTips
GeneralMowingTips
Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom
thesparkplug,andexaminethemachinefordamage.
Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
ReplacethebladewhennecessarywithaLawn-Boy
replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelowthe44mm(1–3/4-inch)settingunlessthegrass
issparseoritislatefallwhengrassgrowthbeginstoslow
down.RefertoAdjustingtheCuttingHeight(page9).
Whencuttinggrassover15cm(6inches)tall,mowatthe
highestcuttingheightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemayplugandcause
theenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachinetoplug
ortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,tryone
ormoreofthefollowing:
Replacethebladeorhaveitsharpened.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmachine.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
Setthecuttingheightonthefrontwheelsonenotch
lowerthantherearwheels.Forexample,setthefront
wheelsat57mm(2-1/4inches)andtherearwheels
at70mm(2-3/4inches).
11
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevel.
Ensurethattheenginestopswithin3secondsafterreleasingtheblade-controlbar.
Aftereachuse
Cleangrassclippingsanddirtfromunderthemachine.
Every25hours
Checktheaircleanerfordirty,loose,ordamagedparts,andcleanorreplacethem
ifnecessary.
Chargethebatteryfor24hours(electric-startmodelsonly).
Every100hours
Replacetheair-cleanerelement(morefrequentlywhenoperatingthemachinein
dustyordirtyoperatingconditions).
Cleanthecoolingsystem(refertoyourengineowner'smanual).
Replacethesparkplug.
Beforestorage
Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
Changetheengineoil.
Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
RefertoyourEngineOperator'sManualforanyadditionalyearlymaintenance
procedures.
Important:Refertoyour
Engine Operator's Man ual
foradditionalmaintenanceprocedures.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthespark-plugwirefromthesparkplug
(Figure17)beforeperforminganymaintenance
procedure.
Figure17
1.Spark-plugwire
3.Afterperformingthemaintenanceprocedure(s),
connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemachinetochange
theoilorreplacetheblade,allowthefueltankto
rundrythroughnormalusage.Ifyoumusttip
themachinepriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystipthe
machineontoitssidewiththedipstickdown.
WARNING
Tippingthemachinemaycausethefuelto
leak.Gasolineisammable,explosiveand
cancausepersonalinjury.
Runtheenginedryorremovethegasoline
withahandpump;neversiphon.
12
ServicingtheAirCleaner
ServiceInterval:Every25hours/Yearly(whichevercomes
rst)—Checktheaircleanerfordirty,
loose,ordamagedparts,andcleanor
replacethemifnecessary.
Every100hours/Yearly(whichevercomes
rst)—Replacetheair-cleanerelement(more
frequentlywhenoperatingthemachineindustyor
dirtyoperatingconditions).
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance(page12).
2.Pressthebuttonontheair-cleanercover(Figure18)
andopenthecover.
Figure18
1.Air-cleanercover3.Air-cleanerhousing
2.Paperelement4.Button
3.Removetheoldpaperelement.
4.Installthenewpaperelementintheair-cleanerhousing,
notinthecover.
5.Installtheair-cleanercover.
Note:Ensurethattheair-cleanercoverisfullylatched
intoplacebypullinggentlyontheuppercornersofthe
cover.Ifthecovercomesloose,repeatsteps4and5.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
Runtheengineafewminutesbeforechangingtheoiltowarm
it.Warmoilowsbetterandcarriesmorecontaminants.
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance(page12).
2.Tipthemachineontoitsside,withthedipstickdown,
todraintheusedoiloutthroughtheoil-lltube(Figure
19).
Figure19
3.Removethedipstick.
4.Afterdrainingtheusedoil,returnthemachinetothe
normaloperatingposition.
5.Pourabout3/4ofthecrankcasecapacityofoilinto
theoil-lltube.
Note:Max.ll:0.59L(22oz),type:10W-30orSAE
30detergentoilwithanAPIserviceclassicationof
SJorhigher.
6.Wipeoffthedipstickendwithacleancloth.
7.Insertthedipstickintotheoil-lltube,butdonot
screwitin.
8.Removethedipstickandreadtheoillevelonthe
dipstick(Figure20).
13
G020008
Figure20
Engineforelectric-startmodelsnotshown
Iftheoillevelislow,addasmallamountofoil
slowlytotheoil-lltube,andthenrepeatsteps
6through8untiltheoillevelonthedipstickis
correct.
Iftheoillevelishigh,draintheexcessoiluntilthe
oillevelonthedipstickiscorrect.
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
9.Installthedipsticksecurely.
10.Recycletheusedoilproperly.
ChargingtheBattery
(Electric-startmodelsonly)
ServiceInterval:Every25hours
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
Chargethebatteryfor24hoursinitially,thenmonthly(every
25starts)orasneeded.Alwaysusethechargerinasheltered
areaandchargethebatteryatroomtemperature(70°or22°
C)wheneverpossible.
1.Connectthechargertothewireharnesslocatedbelow
theignitionkey(Figure21).
Figure21
2.Plugthechargerintoawalloutlet.
Note:Whenthebatterynolongerholdsacharge,
recycleordisposeofthelead-acidbatteryaccording
tolocalcodes.
Note:Yourbatterychargermayhavea2-colorLEDdisplay
thatindicatesthefollowingstatesofcharging:
Aredlightindicatesthatthechargerischargingthe
battery.
Agreenlightindicatesthatthechargerisfullychargedor
thechargerisdisconnectedfromthebattery.
Aashinglightthatalternatesbetweenredandgreen
indicatesthatthebatteryisnearlyfullycharged.Thisstate
lastsonlyafewminutesuntilthebatteryisfullycharged.
ReplacingtheFuse
(Electric-startmodelsonly)
Yourmachinecomeswithafusethatprotectstheelectric
starter.Ifthebatterydoesnotchargeortheenginedoesnot
runwiththeelectricstarter,thefusemaybeblown.Replace
itwitha40-ampplug-intypefuse.
Important:Youcannotstartthemachinewiththe
electricstarterorchargethebatteryunlessyouinstall
thefuse.
1.Unclipthebatterycoverandremoveit(Figure22).
Figure22
1.Batterycover3.Battery
2.Foam4.Fuseholder
2.Insertthefuseintothefuseholder(Figure23).
14
Figure23
3.Installthebatterycover.
ReplacingtheBlade
ServiceInterval:Yearly
Important:
Y ou will need a torque wr ench to install the
blade pr oper l y
.Ifyoudonothaveatorquewrenchor
areuncomfortableperformingthisprocedure,contact
anAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.Ifthe
bladeisdamagedorcracked,replaceitimmediately.Ifthe
bladeedgeisdullornicked,haveitsharpenedorreplaceit.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Disconnectthewirefromthesparkplug.
Weargloveswhenservicingtheblade.
1.Disconnectthespark-plugwirefromthesparkplug.
RefertoPreparingforMaintenance(page12).
2.Tipthemachineontoitsside,withtheairlterup.
3.Useablockofwoodtoholdthebladesteady.
4.Removetheblade(turnthebladebolt
counterclockwise),savingallthemounting
hardware.
5.Installthenewblade(turnthebladeboltclockwise)
andallmountinghardware(Figure24).
Figure24
Important:Positionthecurvedendsoftheblade
topointtowardthemachinehousing.
6.Useatorquewrenchtotightenthebladeboltto82
N-m(60ft-lb).
Important:Abolttorquedto82N-m(60ft-lb)is
verytight.Whileholdingthebladewithablock
ofwood,putyourweightbehindtheratchetor
wrenchandtightentheboltsecurely.Thisboltis
verydifculttoovertighten.
15
AdjustingtheSelf-propelDrive
Cable(Self-propelmodels
only)
Wheneveryouinstallanewself-propelcableorifthe
self-propeldriveisoutofadjustment,adjusttheself-propel
drivecable.
1.Loosenthecable-supportnut(Figure25).
Figure25
1.25to38mm(1to1-1/2
inches)
4.Cable-supportnut
2.Self-propeldrivebar5.Cablesupport
3.Cablejacket
2.Holdtheself-propelbail25to38mm(1to1-1/2
inches)fromthehandle(
Figure25).
3.Pulldownthecablejacket(towardthemachine)until
thereisnoslackinthecable(
Figure25).
4.Tightenthenutonthecablesupport.
5.Releasetheself-propeldrivebarandensurethatthe
cableisloose.
Note:Thecablemustbeloosewiththeself-propel
drivebarinthereleasedposition;otherwise,the
machinemaycreepwhenyoudisengagethebar.
CleaningtheUndersideofthe
Machine
ServiceInterval:Aftereachuse
WARNING
Themachinemaydislodgematerialfromunderthe
machinehousing.
Weareyeprotection.
Stayintheoperatingposition(behindthe
handle).
Donotallowbystandersinthearea.
1.Withtheenginerunningonaatpavedsurface,spraya
streamofwaterinfrontoftherightrearwheel(
Figure
26).
Thewaterwillsplashintothepathoftheblade,
cleaningouttheclippings.
Figure26
2.Whennomoreclippingscomeout,stopthewaterand
movethemachinetoadryarea.
3.Runtheengineforafewminutestodrythehousing
topreventitfromrusting.
16
Storage
Storethemachineinacool,clean,dryplace.
PreparingtheMachinefor
Storage
WARNING
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemachineinanenclosurenear
anopename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizerto
thefuelasdirectedbytheenginemanufacturer.
2.Runthemachineuntiltheenginestopsfromrunning
outoffuel.
3.Primetheengineandstartitagain.
4.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
5.Disconnectthewirefromthesparkplug.
6.Removethesparkplug,add30ml(1oz)ofoilthrough
thesparkplughole,andpullthestarterropeslowly
severaltimestodistributeoilthroughoutthecylinder
topreventcylindercorrosionduringtheoff-season.
7.Installthesparkplugandtightenitwithatorque
wrenchto20N-m(15ft-lb).
8.Tightenallnuts,bolts,andscrews.
9.Chargethebatteryfor24hours,thenunplugthe
batterychargeranstorethemachineinanunheated
area.Ifyoumuststorethemachineinaheatedarea,
youmustchargethebatteryevery90days(electric-start
modelsonly).
FoldingtheHandle
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
Donotdamagethecableswhenfoldingor
unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Loosenthehandleknobsuntilyoucanmovethe
handlefreely(
Figure27).
Figure27
1.Handleknob(2)
2.MovethehandleforwardasshowninFigure27.
RemovingtheMachinefrom
Storage
1.Removethesparkplugandspintheenginerapidlyby
pullingtherecoil-starthandletoblowtheexcessoil
fromthecylinder.
2.Installthesparkplugandtightenitwithatorque
wrenchto20N-m(15ft-lb).
3.Chargethebatteryfor24hours(electric-startmodels
only).
4.Connectthewiretothesparkplug.
17
Notes:
18
Notes:
19
TheLawn-BoyNo-WorryWarranty
21in.Mulching/RearBagging
A2-YearFullWarranty(45DayLimitedWarrantyforCommercialUse)
WalkPowerMowers
TheLawn-BoyTrueStartCommitment
A3-YearFullWarranty(NotApplicableforCommercialUse)
ConditionsandProductsCovered
Lawn-BoyInc.anditsafliate,Lawn-BoyWarrantyCompany,pursuant
toanagreementbetweenthem,jointlypromisetorepairtheLawn-Boy
Productlistedbelowifusedforresidentialpurposes*;ifitisdefectivein
materialsorworkmanshiporifitstopsfunctioningduetothefailureof
acomponent;oriftheLawn-BoyTrueStartenginewillnotstartonthe
rstorsecondpull,providedtheroutinemaintenancerequiredinthe
Operator'sManualhavebeenperformed.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
21in.Mulching/RearBagging
MowersandAttachments
2-yearfullwarranty
TrueStartCommitment3-yearfullwarranty
Engine
3-yearfullwarranty
Battery
1-yearfullwarranty
WearItems(Belts,blades,blade
adaptors,grassbags,cables,and
wheels)
90days
LimitedWarrantyforCommercialUse*
Gas-poweredLawn-BoyProductsusedforcommercial,institutional,or
rentaluse,arewarrantedfor45daysagainstdefectsinmaterialsor
workmanship.Componentsfailingduetonormalweararenotcovered
bythiswarranty.
TheTrueStartCommitmentdoesnotapplywhentheproductisused
commercially*.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourLawn-BoyProductcontainsadefectinmaterialsor
workmanship,orifanormal,able-bodiedadultcannolongerstartyour
product'sengineinoneortwopulls,followthisprocedure:
1.ContactanyAuthorizedLawn-BoyServiceDealertoarrangeservice
attheirdealership.T olocateadealerconvenienttoyou,referto
theYellowPagesofyourtelephonedirectory(lookunder“Lawn
Mowers”)oraccessourwebsiteatwww.Lawn-Boy.com.Youmay
alsocallthenumberslistedinitem#3tousethe24-hourLawn-Boy
Dealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine
ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealers
analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment
Lawn-BoyInc.
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
Tollfreeat866-216-6032(U.S.customers)
Tollfreeat866-216-6031(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourLawn-BoyProductbyfollowingthemaintenance
proceduresdescribedintheOperator'sManual.Suchroutine
maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem
coverageandenginewarrantycoverageonsomeproducts.Thisexpress
warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airltersbladesharpening
orwornblades,cable/linkageadjustments,orbrakeandclutch
adjustments
Componentsfailingduetonormalwear
Anyproductorpartwhichhasbeenalteredormisusedorneglected
andrequiresreplacementorrepairduetoaccidentsorlackofproper
maintenance
Pickupanddeliverycharges
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
Lawn-BoyServiceDealer
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
Failuretofollowpropermaintenanceproceduresor
recommendedfuelprocedure
Rotarymowerbladestrikinganobject
Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
Firsttimestartsafterextendedperiodofnon-useoverthree
monthsorseasonalstorage
Cooltemperaturestartssuchasthosefoundinearlyspringand
lateautumn
Improperstartingprocedures-ifyouarehavingdifcultystarting
yourunit,pleasechecktheOperator'sManualtoensurethat
youareusingthecorrectstartingprocedures.Thiscansavean
unnecessaryvisittoanAuthorizedLawn-BoyServiceDealer.
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan
AuthorizedLawn-BoyServiceDealerusingLawn-Boy-approved
replacementparts.RepairbyanAuthorizedLawn-BoyServiceDealeris
yoursoleremedyunderthiswarranty.
Lawn-BoyInc.norLawn-BoyWarrantyCompanyisliableforindirect,
incidental,orconsequentialdamagesinconnectionwiththeuseof
theLawn-BoyProductscoveredbythesewarranties,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedLawn-BoyproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirLawn-BoyDistributor(Dealer)
toobtainguaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifculty
obtainingguaranteeinformation,contacttheLawn-Boyimporter.Ifallotherremediesfail,youmaycontactusatLawn-BoyWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocal
Lawn-BoyDealer.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered
commercialuseandthecommercialusewarrantywouldapply.
374-0256RevF
/