Toro 55cm Recycler Lawn Mower User manual

55cm Recycler Lawn Mower
Toro
Brand
Toro
Model
55cm Recycler Lawn Mower
Category
Lawnmowers
Type
User manual
FormNo.3381-248RevA
55cmRecycler
®
LawnMower
ModelNo.20955—SerialNo.314000001andUp
ModelNo.20956—SerialNo.314000001andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedbyresidentialhomeowners.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialproperties.Itisnotdesignedforcutting
brushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,seetheseparateproduct-specicDeclarationof
Conformity(DOC)sheet.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbytheengine
manufacturerinaccordancewithSAEJ1940.Ascongured
tomeetsafety,emission,andoperatingrequirements,the
actualenginehorsepoweronthisclassoflawnmowerwill
besignicantlylower.
Donottamperwiththeenginecontrolsoralterthegovernor
speed;doingsomaycreateanunsafeconditionresultingin
personalinjury.
Contents
Introduction..................................................................1
GeneralLawnMowerSafety.....................................2
SoundPressure......................................................3
SoundPower..........................................................3
Hand/ArmVibration..............................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1InstallingtheHandle.............................................5
2InstallingtheRecoil-starterRopeintheRope
Guide.................................................................6
3FillingtheEnginewithOil......................................6
4ChargingtheBattery..............................................7
ProductOverview..........................................................7
Specications.........................................................7
Operation.....................................................................8
FillingtheFuelTank................................................8
CheckingtheEngineOilLevel..................................9
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3381-248*A
AdjustingtheCuttingHeight....................................9
StartingtheEngine.................................................10
UsingtheSelf-propelDrive......................................10
StoppingtheEngine...............................................10
RecyclingtheClippings...........................................10
BaggingtheClippings.............................................11
Side-dischargingtheClippings..................................12
OperatingTips......................................................13
Maintenance.................................................................15
RecommendedMaintenanceSchedule(s)......................15
PreparingforMaintenance.......................................15
ReplacingtheAirFilter............................................16
ChangingtheEngineOil.........................................16
ChargingtheBattery...............................................17
ReplacingtheFuse..................................................17
ReplacingtheBlade................................................18
AdjustingtheSelf-propelDriveCable........................19
CleaningundertheMachineHousing........................19
Storage........................................................................20
PreparingtheMachineforStorage............................20
FoldingtheHandle.................................................20
RemovingtheMachinefromStorage.........................20
Safety
Improperlyusingormaintainingthismowercanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructions.
Torodesignedandtestedthismachineforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessentialthat
youandanyotheroperatorofthemowerreadand
understandthecontentsofthismanualbeforethe
engineiseverstarted.Payparticularattentiontothe
safetyalertsymbol(
Figure2),whichmeansCaution,
Warning,orDanger—“personalsafetyinstruction.”
Readandunderstandtheinstructionbecauseithasto
dowithsafety.Failuretocomplywiththeinstruction
mayresultinpersonalinjury.
GeneralLawnMowerSafety
ThefollowinginstructionshavebeenadaptedfromEN836.
Thiscuttingmachineiscapableofamputatinghandsandfeet
andofthrowingobjects.Failuretoobservethefollowing
safetyinstructionscouldresultinseriousinjuryordeath.
Training
•Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationscan
restricttheageoftheoperator.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
•Understandexplanationsforallpictogramsusedonthe
mowerorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe
followingprecautions.
•Storefuelincontainersspecicallydesignedforthis
purpose.
•Refueloutdoorsonlyanddonotsmokewhilerefueling.
•Addfuelbeforestartingtheengine.Neverremovethe
capofthefueltankoraddgasolinewhiletheengineis
runningorwhentheengineishot.
•Ifgasolineisspilled,donotattempttostarttheengine
butmovethemowerawayfromtheareaofspillageand
avoidcreatinganysourceofignitionuntilgasolinevapors
havedissipated.
•Replaceallfueltankandcontainercapssecurely.
Preparation
•Whilemowing,alwayswearsubstantialfootwearandlong
trousers.Donotoperatetheequipmentwhenbarefoot
orwearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallstones,sticks,wires,bonesand
otherforeignobjects.
•Beforeusing,alwaysvisuallyinspecttoseethatguards,
andsafetydevices,suchasdeectorsand/orgrass
catchers,areinplaceandworkingcorrectly.
•Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.
Starting
•Donottiltthemowerwhenstartingtheengineunlessthe
mowerhastobetiltedforstarting.Inthiscase,donot
tiltitmorethanabsolutelynecessaryandliftonlythepart
whichisawayfromtheoperator.
•Starttheenginecarefullyaccordingtoinstructionsand
withfeetwellawayfromtheblade(s)andnotinfrontof
thedischargechute.
Operation
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Mowonlyindaylightoringoodarticiallight.
•Stayalertforholesintheterrainandotherhiddenhazards.
2
•Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
•Neverpickuporcarryalawnmowerwhiletheengineis
running.
•Useextremecautionwhenreversingorpullinga
pedestriancontrolledlawnmowertowardsyou.
•Walk,neverrun.
•Slopes:
–Donotmowexcessivelysteepslopes.
–Exerciseextremecautionwhenonslopes.
–Mowacrossthefaceofslopes,neverupanddown,
andexerciseextremecautionwhenchangingdirection
onslopes.
–Alwaysbesureofyourfootingonslopes.
•Reducespeedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
•Stopthebladeifthelawnmowerhastobetiltedfor
transportationwhencrossingsurfacesotherthangrass
andwhentransportingthelawnmowertoandfromthe
areatobemowed.
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Stoptheengine
–wheneveryouleavethelawnmower.
–beforerefueling.
–beforeremovingthegrasscatcher.
–beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
•Stoptheengineanddisconnectthespark-plugwire.
–beforeclearingblockagesoruncloggingchute.
–beforechecking,cleaningorworkingonthelawn
mower.
–afterstrikingaforeignobject,inspectthelawnmower
fordamageandmakerepairsbeforerestartingand
operatingthelawnmower.
–iflawnmowerstartstovibrateabnormally(check
immediately).
•Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
•Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
•Keepallnuts,bolts,andscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Donotusepressure-cleaningequipmentonmachine.
•Neverstoretheequipmentwithgasolineinthetankand
insideabuildingwherefumescanreachanopename
orspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestorageareafreeof
grass,leaves,orexcessivegrease.
•Checkgrasscatchercomponentsandthedischargeguard
frequentlyandreplacewithmanufacturer'srecommended
parts,whennecessary.
•Replacewornordamagedpartsforsafety.
•Replacefaultysilencers.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatinganengineatexcessivespeedcan
increasethehazardofpersonalinjury.
•Becarefulduringadjustmentofthelawnmowerto
prevententrapmentofthengersbetweenmovingblades
andxedpartsofthelawnmower.
•Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementpartsand
accessories.Donotuse
will t
partsandaccessories;
theymaycauseasafetyhazard.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof89
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Hand/ArmVibration
Measuredvibrationlevelforrighthand=3.0m/s
Measuredvibrationlevelforlefthand=5.7m/s
UncertaintyValue(K)=2.3m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
104-7953
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
125–5092
1.Steponthedecktostarttheengine.
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
112-8867
1.Lock2.Unlock
114-7982
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthesparkplugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operatesideto
sideonslopes;stoptheenginebeforeleavingtheoperating
position;andlookbehindyouwhenbackingup.
4
117-1054
Electric-startmodelonly
Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengine.
1
InstallingtheHandle
NoPartsRequired
Procedure
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
•Donotdamagethecableswhenfoldingor
unfoldingthehandle.
•Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Removethehandleknobsfromthemachinehousing
(Figure3).
Important:Routethecablestotheoutsideofthe
handleknobsasyouinstallthehandle.
5
Figure3
2.Movethehandletotheoperatingposition.
3.Installandtightenthehandleknobsthatyouremoved
instep1.
2
InstallingtheRecoil-starter
RopeintheRopeGuide
NoPartsRequired
Procedure
Important:Youmustinstalltherecoil-starterropein
theropeguide.
Holdtheblade-controlbartotheupperhandleandpullthe
recoil-starterropethroughtheropeguideonthehandle
(Figure4).
Figure4
1.Recoil-starterrope2.Ropeguide
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoilin
theengine.Beforestartingtheengine,lltheengine
crankcasewithoil.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure5)andpourabout3/4of
thecrankcasecapacityofoilintotheoil-lltube.
Note:Max.ll:0.59l(20.oz.),type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.
Figure5
1.Dipstick
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickfullyintotheoil-lltube.
6
5.Removethedipstickandreadtheoillevelonthe
dipstick;refertoFigure5.
•IftheoilisbelowtheAddmarkonthedipstick,
slowlypourasmallamountofoilintotheoil-ll
tube,wait3minutes,andthenrepeatsteps3
through5untiltheoillevelisattheFullmarkon
thedipstick.
•IftheoilisabovetheFullmarkonthedipstick,
draintheexcessoiluntiltheoillevelisattheFull
markonthedipstick.Todraintheexcessoil,refer
toChangingtheEngineOil(page16).
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
6.Installthedipstickintotheoil-lltubesecurely.
Important:
Change the engine oil after the r st 5
operating hour s
;changeityearlythereafter.Refer
toChangingtheEngineOil(page16).
4
ChargingtheBattery
NoPartsRequired
Procedure
Electric-startmodelonly
RefertoChargingtheBattery(page17).
ProductOverview
Figure6
1.Handle
8.Cutting-heightlever(4)
2.Blade-controlbar
9.Airlter
3.Ignitionkey(electric-start
modelsonly)
10.Side-dischargedeector
4.Fuel-tankcap11.Bag-on-demandlever
5.Oilll/dipstick12.Handleknob(2)
6.Washoutport(notshown)
13.Recoil-starthandle
7.Sparkplug
Figure7
1.Grassbag
3.Batterycharger
(electric-startmodels
only)
2.Side-dischargechute
Specications
ModelWeightLengthWidthHeight
2095537kg
(81lb)
150cm
(59in)
58cm
(23in)
107cm
(42in)
2095640kg
(88lb)
150cm
(59in)
58cm
(23in)
107cm
(42in)
7
Operation
FillingtheFuelTank
RecommendedFuel:
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold;runthemachinedrybeforestoring
itformorethan30days.
Donotusefueladditivesotherthanafuel
stabilizer/conditioner.Donotusefuelstabilizers
withanalcoholbasesuchasethanol,methanol,or
isopropanol.
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
•Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
directlyonthegroundbeforelling,notina
vehicleoronanobject.
•Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
•Donothandlegasolinewhensmokingoraround
anopenameorsparks.
•Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
1.Cleanaroundthefuel-tankcap,andremovethecap
fromthetank(Figure8).
Figure8
2.Fillthefueltank,leavingatleast1cm(1/2inch)from
thebottomoftheneckemptytoallowthegasoline
roomtoexpand.
3.Installthefueltankcapandtightenitsecurelybyhand.
8
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Note:Max.ll:0.59l(20.oz.),type:SAE30detergent
oilwithanAPIserviceclassicationofSF,SG,SH,SJ,SL,
orhigher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(
Figure9).
Figure9
1.Dipstick
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickfullyintotheoil-lltube.
5.Removethedipstickandreadtheoillevelonthe
dipstick;refertoFigure9.
•IftheoilisbelowtheAddmarkonthedipstick,
slowlypourasmallamountofoilintotheoil-ll
tube,wait3minutes,andthenrepeatsteps3
through5untiltheoillevelisattheFullmarkon
thedipstick.
•IftheoilisabovetheFullmarkonthedipstick,
draintheexcessoiluntiltheoillevelisattheFull
markonthedipstick.Todraintheexcessoil,refer
toChangingtheEngineOil(page16).
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
6.Installthedipstickintotheoil-lltubesecurely.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
•Stoptheengineandwaitforallmovingparts
tostop.
•Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.Keepawayfromthe
hotmufer.
Adjustthecuttingheightasdesired.Setthefrontwheelsto
thesameheightastherearwheels(Figure10).
Note:Toraisethemachine,movethefrontcutting-height
leversrearwardandtherearcutting-heightleversforward.
Tolowerthemachine,movethefrontcutting-heightlevers
forwardandtherearcutting-heightleversrearward.
Figure10
1.Raisethemachine2.Lowerthemachine
Note:Thecuttingheightsettingsare25mm(1in);35mm
(1-3/8in);44mm(1-3/4in);54mm(2-1/8in);64mm
(2-1/2in);73mm(2-7/8in);83mm(3-1/4in);92mm
(3-5/8in);and102mm(4in).
9
StartingtheEngine
1.Holdtheblade-controlbaragainstthehandle(Figure
11).
Figure11
1.Blade-controlbar
2.Turntheignitionkey(Figure12)(electric-startmodels
only)orpulltherecoil-starthandle(Figure13).
Note:Whenyoupulltherecoil-starthandle,pullit
lightlyuntilyoufeelresistance,thenpullitsharply
(Figure13).Allowtheropetoreturntothehandle
slowly.
Figure12
Figure13
Note:Ifthemachinedoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.
UsingtheSelf-propelDrive
Tooperatetheself-propeldrive,simplywalkwithyourhands
ontheupperhandleandyourelbowsatyoursides,andthe
machinewillautomaticallykeeppacewithyou(Figure14).
Figure14
Note:Ifthemachinedoesnotfreelyrollbackwardafter
self-propelling,stopwalking,holdyourhandsinplace,and
allowthemachinetorollacoupleofinches(centimeters)
forwardtodisengagethewheeldrive.Youcanalsotry
reachingjustundertheupperhandletothemetalhandleand
pushthemachineforwardacoupleofinches(centimeters).
Ifthemachinestilldoesnotrollbackwardeasily,contactan
AuthorizedServiceDealer.
StoppingtheEngine
Tostoptheengine,releasetheblade-controlbar.
Note:Removetheignitionkeywhenyouleavethemachine
(electric-startmodelonly).
Important:Whenyoureleasetheblade-controlbar,
boththeengineandbladeshouldstopwithin3seconds.
Iftheydonotstopproperly,stopusingyourmachine
immediatelyandcontactanAuthorizedServiceDealer.
RecyclingtheClippings
Yourmachinecomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemachineandthebag-on-demand
leverisinthebaggingposition,movethelevertotherecycling
position;referto
OperatingtheBag-on-DemandLever(page
11)beforerecyclingtheclippings.Iftheside-discharge
chuteisonthemachine,removeit;refertoRemovingthe
Side-dischargeChute(page13)beforerecyclingtheclippings.
10
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstonesand
othersimilardebristobethrownintheoperator'sor
bystander'sdirectionandresultinseriouspersonal
injuryordeathtotheoperatororbystanders.
Checkthegrassbagfrequently.Ifitisdamaged,
installanewTororeplacementbag.
Iftheside-dischargechuteisonthemachine,removeit;
refertoRemovingtheSide-dischargeChute(page13)before
baggingtheclippings.Ifthebag-on-demandleverisinthe
recyclingposition,moveittothebaggingposition;referto
OperatingtheBag-on-DemandLever(page11).
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Raiseandholdupthereardeector(Figure15).
Figure15
1.Notches
3.Grassbagpin(2)
2.Reardeector
2.Installthegrassbag,ensuringthatthepinsonthebag
restinthenotchesonthehandle(Figure15).
3.Lowerthereardeector.
RemovingtheGrassBag
Toremovethebag,reversethestepsabove.
OperatingtheBag-on-DemandLever
Thebag-on-demandfeatureallowsyoutoeithercollector
recyclegrassandleafclippingswhilethegrassbagisattached
tothemachine.
11
•Forbaggingthegrassandleafclippings,pressthebutton
onthebag-on-demandlever,andmovetheleverforward
untilthebuttonontheleverpopsup(Figure16).
Figure16
1.Bag-on-demandlever(inbaggingposition)
•Forrecyclingthegrassandleafclippings,pressthebutton
ontheleverandmovetheleverrearwarduntilthebutton
ontheleverpopsup.
Important:Forproperoperation,removeanygrass
clippingsanddebrisfromthebag-on-demanddoor
andthesurroundingopening(Figure17)beforeyou
movethebag-on-demandleverfromoneposition
toanother.
Figure17
1.Cleanhere
WARNING
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.Also,anopen
reardischargeareacouldallowsmallstones
andothersimilardebristobethrowninthe
operator'sorbystander'sdirectionandresultin
seriouspersonalinjuryordeathtotheoperator
orbystanders.
Stoptheengineandwaitforallmovingpartsto
stopbeforecleaningthebag-on-demanddoor
andthesurroundingopening.
Side-dischargingtheClippings
Usethesidedischargeforcuttingverytallgrass.
Ifthegrassbagisonthemachineandthebag-on-demand
leverisinthebaggingposition,movethelevertotherecycling
position;refertoOperatingtheBag-on-DemandLever(page
11).
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
12
InstallingtheSide-dischargeChute
Liftupthesidedeectorandinstalltheside-dischargechute
(Figure18).
Figure18
RemovingtheSide-dischargeChute
Toremovetheside-dischargechute,liftupthesidedeector,
removetheside-dischargechute,andlowertheside-discharge
deector.
OperatingTips
GeneralMowingTips
•Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhit.
•Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom
thesparkplug,andexaminethemachinefordamage.
•Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
•ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
•Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelowthe54mm(2-1/8in)settingunlessthegrassis
sparseoritislatefallwhengrassgrowthbeginstoslow
down.RefertoAdjustingtheCuttingHeight(page9).
•Whencuttinggrassover15cm(6in)tall,mowatthe
highestcuttingheightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemayplugandcause
theenginetostall.
•Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachinetoplug
ortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
•Beawareofapotentialrehazardinverydryconditions,
followalllocalrewarnings,andkeepthemachinefree
ofdrygrassandleafdebris.
•Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
•Ifthenishedlawnappearanceisunsatisfactory,tryone
ormoreofthefollowing:
–Replacethebladeorhaveitsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
–Setthecuttingheightonthefrontwheelsonenotch
lowerthantherearwheels.Forexample,setthefront
wheelsat54mm(2-1/8-in)andtherearwheelsat
64mm(2-1/2in).
13
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanonepassovertheleaves.
•Iftherearemorethan13cm(5in)ofleavesonthelawn,
setthefrontcuttingheightoneortwonotcheshigher
thantherearcuttingheight.
•Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
14
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevel.
•Ensurethattheenginestopswithin3secondsafterreleasingtheblade-controlbar.
•Cleangrassclippingsanddirtfromunderthemachinehousing.
Every25hours
•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
•Chargethebatteryfor24hours(electric-startmodelonly).
Beforestorage
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
•Changetheengineoil.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
•Cleantheair-coolingsystem;cleanitmorefrequentlyindustyoperatingconditions.
Refertoyourengineoperator'smanual.
•Refertoyourengineoperator'smanualforanyadditionalyearlymaintenance
procedures.
Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.
Note:ReplacementpartsareavailablefromanAuthorizedServiceDealer(gotowww .toro.comtondthenearestdealer)
oratwww.shoptoro.com.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthespark-plugwirefromthesparkplug
(Figure19)beforeperforminganymaintenance
procedure.
Figure19
3.Afterperformingthemaintenanceprocedure(s),
connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemachinetochange
theoilorreplacetheblade,allowthefueltankto
rundrythroughnormalusage.Ifyoumusttip
themachinepriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystipthe
machineontoitsside,withtheairlterup.
WARNING
Tippingthemachinemaycausethefuelto
leak.Gasolineisammable,explosiveand
cancausepersonalinjury.
Runtheenginedryorremovethegasoline
withahandpump;neversiphon.
15
ReplacingtheAirFilter
ServiceInterval:Every25hours
1.Useascrewdrivertoopentheair-ltercover(Figure
20).
Figure20
2.Replacetheairlter(Figure21).
Figure21
3.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
Note:Max.ll:0.59l(20.oz.),type:SAE30detergent
oilwithanAPIserviceclassicationofSF,SG,SH,SJ,SL,
orhigher.
1.Movethemachinetoalevelsurface.
2.Ensurethatthefueltankcontainslittleornofuelso
thatfueldoesnotleakoutwhenyoutipthemachine
ontoitsside.
3.Runtheengineafewminutesbeforechangingtheoil
towarmit.
Note:Warmoilowsbetterandcarriesmore
contaminants.
4.Disconnectthewirefromthesparkplug;referto
PreparingforMaintenance(page15).
5.Placeanoildrainpanbesidethemachineontheside
nearesttotheoil-lltube.
6.Removethedipstickfromtheoil-lltube(Figure22).
Figure22
1.Dipstick
7.Tipthemachineontoitsside,withtheoil-lltube
down,todraintheusedoilthroughtheoil-lltubeinto
theoil-drainpan(
Figure23).
Figure23
8.Afterdrainingtheusedoil,returnthemachinetothe
operatingposition.
9.Pourabout3/4ofthecrankcasecapacityofoilinthe
crankcase.
Note:Max.ll:0.59l(20.oz.),type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.
10.Wait3minutesfortheoiltosettle.
11.Wipethedipstickcleanwithacleancloth.
12.Insertthedipstickfullyintotheoil-lltube.
13.Removethedipstickandreadtheoillevelonthe
dipstick.
•IftheoilisbelowtheAddmarkonthedipstick,
slowlypourasmallamountofoilintotheoil-ll
tube,wait3minutes,andthenrepeatsteps
11
through13untiltheoillevelisattheFullmark
onthedipstick.
•IftheoilisabovetheFullmarkonthedipstick,
draintheexcessoiluntiltheoillevelisattheFull
markonthedipstick.
16
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
14.Installthedipstickintotheoil-lltubesecurely.
15.Disposeoftheusedoilproperlyatalocalrecycling
center.
ChargingtheBattery
ServiceInterval:Every25hours
Electric-startmodelonly
Chargethebatteryfor24hoursinitially,thenmonthly(every
25starts)orasneeded.Alwaysusethechargerinasheltered
areaandchargethebatteryatroomtemperature(70°or22°
C)wheneverpossible.
1.Connectthechargertothewireharnesslocatedbelow
theignitionkey(Figure24).
Figure24
2.Plugthechargerintoawalloutlet.
Note:Whenthebatterynolongerholdsacharge,
recycleordisposeofthelead-acidbatteryaccording
tolocalcodes.
Note:Yourbatterychargermayhavea2-colorLEDdisplay
thatindicatesthefollowingstatesofcharging:
•Aredlightindicatesthatthechargerischargingthe
battery.
•Agreenlightindicatesthatthechargerisfullychargedor
thechargerisdisconnectedfromthebattery.
•Aashinglightthatalternatesbetweenredandgreen
indicatesthatthebatteryisnearlyfullycharged.Thisstate
lastsonlyafewminutesuntilthebatteryisfullycharged.
ReplacingtheFuse
Electric-startmodelonly
Ifthebatterydoesnotchargeortheenginedoesnotrunwith
theelectricstarter,thefusemaybeblown.Replaceitwith
a40-ampplug-intypefuse.
1.Raisethereardeectorandlocatethebattery
compartment(Figure25).
Figure25
1.Reardeector
3.Battery
2.Screw
4.Batterycompartment
2.Wipeawayanydebrisfromthebatterycompartment
area.
3.Removethescrewthatsecuresthebattery
compartment,pulloutthebattery,andlocatethefuse
(Figure26).
1
2
3
G017398
Figure26
1.Cover
3.Fuse
2.Fuseholder
4.Replacethefuseinthefuseholder(Figure26).
17
Note:Yourmachinecomeswithasparefuseinthe
batterycompartment.
5.Installthebatterycompartmentwiththescrewthat
youremovedinstep3.
6.Installthecoveroverthebatterycompartment.
7.Lowerthereardeector.
ReplacingtheBlade
ServiceInterval:Yearly
Important:
Y ou will need a torque wr ench to install the
blade pr oper l y
.Ifyoudonothaveatorquewrenchor
areuncomfortableperformingthisprocedure,contact
anAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.Ifthe
bladeisdamagedorcracked,replaceitimmediately.Ifthe
bladeedgeisdullornicked,haveitsharpenedandbalanced,
orreplaceit.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.RefertoPreparingforMaintenance.
2.Tipthemachineontoitssidewiththeairlterup.
3.Useablockofwoodtoholdthebladesteady(Figure
27).
Figure27
4.Removetheblade,savingallmountinghardware
(Figure27).
5.Installthenewbladeandallmountinghardware
(
Figure28).
Figure28
Important:Positionthecurvedendsoftheblade
topointtowardthemachinehousing.
6.Useatorquewrenchtotightenthebladeboltto82
N-m(60ft-lb).
Important:Abolttorquedto82N-m(60ft-lb)is
verytight.Whileholdingthebladewithablock
ofwood,putyourweightbehindtheratchetor
wrenchandtightentheboltsecurely.Thisboltis
verydifculttoovertighten.
18
AdjustingtheSelf-propelDrive
Cable
Wheneveryouinstallanewself-propelcableorifthe
self-propeldriveisoutofadjustment,adjusttheself-propel
drivecable.
1.Loosenthecable-supportnut(Figure29).
Figure29
Thisgureissimpliedforthepurposeofclarity.
2.Pulldownthecablejacket(towardthemachine)until
thereisnoslackinthecable(Figure30).
Figure30
3.Tightenthenutonthecablesupport.
CleaningundertheMachine
Housing
ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfromunderthe
machinehousing.
•Weareyeprotection.
•Stayintheoperatingposition(behindthe
handle)whentheengineisrunning.
•Donotallowbystandersinthearea.
Forbestresults,cleanunderthemachinehousingsoonafter
youhavecompletedmowing.
1.Lowerthemachinetoitslowestcutting-heightsetting;
refertoAdjustingtheCuttingHeight(page9).
2.Movethemachineontoaatpavedsurface.
3.Washouttheareaunderthereardeectorwherethe
clippingsgofromthehousingtothegrassbag.
Note:Washouttheareawiththebag-on-demandin
boththefullyforwardandfullyrearwardpositions.
4.Attachagardenhosethatisconnectedtoawater
supplytothewashoutportonthemachinehousing
(Figure31).
Figure31
1.Washoutport
5.Turnthewateron.
6.Starttheengineandrunituntilnomoreclippings
comeoutfromunderthemachinehousing.
7.Stoptheengine.
8.Shutoffthewateranddisconnectthegardenhose
fromthemachine.
9.Starttheengineandrunitforafewminutestodrythe
housingtopreventitfromrusting.
10.Allowtheenginetocoolbeforestoringthemachine
inanenclosedarea.
19
Storage
Storethemachineinacool,clean,dryplace.
PreparingtheMachinefor
Storage
WARNING
Gasolinevaporscanexplode.
•Donotstoregasolinemorethan30days.
•Donotstorethemachineinanenclosurenear
anopename.
•Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizerto
thefuelasdirectedbytheenginemanufacturer.
2.Disposeofanyunusedfuelproperly.Recycleit
accordingtolocalcodes,oruseitinyourautomobile.
Note:Oldfuelinthefueltankistheleadingcauseof
hardstarting.Donotstorefuelwithoutstabilizermore
than30days,anddonotstorestabilizedfuelmorethan
90days.
3.Runthemachineuntiltheenginestopsfromrunning
outoffuel.
4.Starttheengineagain.
5.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
6.Disconnectthewirefromthesparkplug.
7.Removethesparkplug,add30ml(1oz.)ofoilthrough
thesparkplughole,andpullthestarterropeslowly
severaltimestodistributeoilthroughoutthecylinder
topreventcylindercorrosionduringtheoff-season.
8.Looselyinstallthesparkplug.
9.Tightenallnuts,bolts,andscrews.
10.Chargethebatteryfor24hours,thenunplugthe
batterychargeranstorethemachineinanunheated
area.Ifyoumuststorethemachineinaheatedarea,
youmustchargethebatteryevery90days(electric-start
modelonly).
FoldingtheHandle
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
•Donotdamagethecableswhenfoldingor
unfoldingthehandle.
•Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Removetheignitionkey(electric-startmodelonly).
2.Loosenthehandleknobsuntilyoucanmovetheupper
handlefreely.
3.FoldtheupperhandleforwardasshowninFigure32.
Important:Routethecablestotheoutsideofthe
handleknobsasyoufoldthehandle.
Figure32
4.Tounfoldthehandle,reversethestepsabove.
RemovingtheMachinefrom
Storage
1.Chargethebatteryfor24hours(electric-startmodel
only).
2.Checkandtightenallfasteners.
3.Removethesparkplugandspintheenginerapidly
usingthestartertoblowexcessoilfromthecylinder.
4.Installthesparkplugandtightenitwithatorque
wrenchto15ft-lb(20N-m).
5.Performanyneededmaintenanceprocedures;referto
Maintenance(page15).
6.Checktheengineoillevel;referto
CheckingtheEngine
OilLevel(page9)
.
7.Fuelthefueltankwithfreshgasoline;referto
Filling
theFuelTank(page8).
8.Connectthewiretothesparkplug.
20
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Toro 55cm Recycler Lawn Mower User manual

55cm Recycler Lawn Mower
Toro
Brand
Toro
Model
55cm Recycler Lawn Mower
Category
Lawnmowers
Type
User manual
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