Backyard BY16-101-003-04 Assembly Instructions Manual

BY16-101-003-04 / English 1/12

BY16-101-003-04

Outdoor LP Gas Barbecue Grill

ASSEMBLY INSTRUCTIONS

 Before getting started with the assembly:

 Select a level surface that does not have cracks or openings to avoid any small

components or hardware from getting lost.

 Level surface must be smooth/soft to avoid scratching or damaging any surface finish of

all components.

 Ensure the level surface is large enough to layout all components and hardware.

 Tighten hardware and connections by hand first, then fully tighten with screwdriver or wrench.

Be cautious to not over tighten which may damage surface or strip hardware.

 Follow all steps properly when assembling your grill.

 Before starting grill operation:

 Perform Leak Test

 Fill the LP gas cylinder with type 1 cylinder valve.

 After grilling:

 Turn off the cylinder valve

 Turn both burner control knobs to ‘OFF’ position.

 Loading capacity

 Maximum loading weight of side tables: less or equal to 15 lbs (6.8kg)

 Maximum loading weight of warming rack: less or equal to 8.8 lbs (4kg)

BY16-101-003-04 / English 2/12

Exploded View (components you should have)

BY16-101-003-04 / English 3/12

Parts List (Components you should have)

Part

Parts Description

Quantity

1

Lid

1

2

Lid plastic pad

2

3

Lid handle

1

4

Lid hinge

2

5

Warming rack

1

6

Cooking grid

1

7

Heat tent

2

8

Fire bowl assemble

1

9

Side shelf

2

10

Control knob

2

11

Grease cup

1

12

Right front leg

1

13

Right rear leg

1

14

Left front leg

1

15

Left rear leg

1

16

Right brace & tank holder assemble

1

17

Left brace

2

18

Rear brace

1

19

Tank support bracket

1

20

Axle

1

21

Wheel

2

22

Leg cap

2

23

Cart front panel

1

Hardware Pack

Hardware List

M6 x 12 bolt

36 pcs

M8 washer

4 pcs

Retainer

4 pcs

Wing Nut

2 pcs

Rolling pin

2 pcs

Tools required for assembly (not included): Philips Screwdriver & Wrench

BY16-101-003-04 / English 4/12

ASSEMBLY INSTRUCTIONS

Step 1

 Install Left brace (17) to Left front leg (14) and Left rear leg (15), using M6x12 Bolt (A) to

fasten.

Step 2

 Insert Leg cap (22) to Left legs (14 and 15) and fasten with M6 x 12 bolt (A).

BY16-101-003-04 / English 5/12

Step 3

 Install Right brace & tank holder assemble (16) to Right front leg (12) and Right rear leg (13),

fasten by M6 x 12 bolt (A).

Step 4

 Penetrate the Tank bracket (19) to the square hole of right legs (12 and 13) as shown.

 Round holes in legs and tank bracket must be concentric.

 Accordingly to diagram shown below, insert Axle (20) through Wheel, Legs and Tank bracket

per sequence listed:

M8 Washer (B) >> Wheel (21) >> M8 Washer (B) >> Right front leg (12) >> Tank bracket (19)

>> Right rear leg (13) >> M8 Washer (B) >> Wheel (21) >> M8 Washer (B)

 Locked Axle (20) by penetrating Retainer (C) to both ends.

BY16-101-003-04 / English 6/12

Step 5

 Connect Cart front panel (23) to the assembled cart frame with M6 x 12 bolt (A).

Step 6

 Install Rear brace (18) to back of assembled cart frame with M6x12 bolt (A).

Hints: If ignition system fails to spark, use Match Holder which attached to (14) Left Front Leg for ‘Match Lighting’.

See ‘MATCH LIGHTING THE MAIN BURNERS’ in Operating Instructions for details.

BY16-101-003-04 / English 7/12

Step 7

 Place Fire bowl assemble (8) onto assembled cart frame and fasten with M6x12 bolt (A).

Step 8

 Place the Control knobs (10) onto the shafts.

BY16-101-003-04 / English 8/12

Step 9

 Tighten about 1/2 of its thread length of M6x12 bolt (A) to both sides of Fire bowl assemble

(8), letting have 6mm gap for temporarily laying side shelves as shown in Figure 9.1

 Hang Side shelves (9) to the M6x12 bolt (A) and press down as shown in Figure 9.2

 Fully tighten all bolts to secure both side shelves as shown in Figure 9.3

Step 10

 Install Lid handle (3) and Lid plastic pad (2) to Lid (1), then secure with Wing nut (D).

 Fasten Lid hinge (4) to Lid (1) with M6x12 bolt (A).

BY16-101-003-04 / English 9/12

Step 11

 Place assembled Lid (1) to Fire bowl assemble (8), insert Rolling pin (E) through the holes of

Lid hinge and Fire bowl Hinge, then lock the rolling pin with Retainer (C).

Step 12

 Place Warming rack (5) to the grill step by step as shown in Figure 12.1 through 12.4

Figure 12.1

Figure 12.2

Figure 12.3

Figure 12.4

BY16-101-003-04 / English 10/12

Step 13

 Place Heat tent (7) inside Fire bowl on top of burners.

Step 14

 Place the Cooking grid (6) on fire bowl.

BY16-101-003-04 / English 11/12

Step 15

 Slide Grease cup (11) into the slot under Fire bowl from the back of grill

Installation of gas barbecue completed!

Should you encounter any problem and for assistance, contact our customer service at:

customercare@henergy-group.com or 1-844-827-7693

Henergy Group (HK) Limited

Flat G1, 35/F, Legend Tower, No. 7 Shing Yip Street, Kwun Tong, Kowloon, Hong Kong.

BY16-101-003-04 / English 12/12

Replacement Parts List

Part #

Parts Description

Part #

Parts Description

1

Lid

11

Grease cup

2

Lid plastic pad

12

Right front leg

3

Lid handle

13

Right rear leg

4

Lid hinge

14

Left front leg

5

Warming rack

14A

Match holder

6

Cooking grid

15

Left rear leg

7

Heat tent

16

Right brace

8

Fire bowl assemble

16A

Tank holder

8A

Burner

17

Left brace

8B

Ignition Pin

18

Rear brace

8C

Control panel

19

Tank support bracket

8D

Manifold, Hose & Regulator ass’y

20

Axle

8E

Tank heat shield

21

Wheel

8F

Fire bowl support

22

Leg cap

9

Side shelf

23

Cart front panel – lower

10

Control knob

Henergy Group (HK) Limited

Backyard BY16-101-003-04 Assembly Instructions Manual

Backyard BY16-101-003-04 Assembly Instructions Manual

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