Barco DP-1200/DP-1500/DP-2000 R59770175/01 User manual

Barco
Brand
Barco
Model
DP-1200/DP-1500/DP-2000 R59770175/01
Category
Projector lamps
Type
User manual
Xenon bulb lamp replacement
Installation manual
For DP-1200/DP-1500/DP-2000
R59770175/01
24/09/2008
Barco NV Media and Entertainment Division
11101 Trade Center Drive, Rancho Cordova, California 95670, USA
Phone: +1 916 859-2500
Fax: +1 916 859-2515
E-mail: [email protected]
Visit us at the web: www.barco.com
Barco nv Media & Entertainment Division
Noordlaan 5, B-8520 Kuurne
Phone: +32 56.36.89.70
Fax: +32 56.36.883.86
E-mail: [email protected]
Visit us at the web: www.barco.com
Printed in Belgium
Changes
Barco p rovides this manua l ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or m erchantability and fitness for a particular purpose. Barco may make improvements and/or cha nges to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication c ould contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
Copyright ©
All rights r eserved. No part of this documen t may be copied, reproduced or translated. It shall not other
wise be r ecorded, transmitted or
stored in a retrieval system without the prior written con sent of Barco.
Guaran tee and Compensation
Barco provides a guarantee relating to perfect man ufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for dam age inc urred during transport, a s well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of gu arantee begins on the date of transfer of risks, in the case of special systems and software on the date of comm issioning,
at latest 30 days after the transfer of risks. In the event of justified notice of com plaint, Barco can r epair the fault or provide a replac ement
at its own discretion within an appropriate period. If this m easure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or c ancellation of the contract. All other claim s, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of s oftware as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the dam age is n ot pro ven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gr oss negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on go ods delivered by B arco, or if the goods are h a ndled inc orrectly,
in particular if the systems a re commiss ioned operated incorrectly or if, after the transfer of risks, the goods are subject to influences not
agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage a re
system failures which are attributed to programs or special electronic circuitry pr ovided by the purchaser, e.g. interfaces. Normal wear as
well as normal maintenance a re not subject to the guarantee p rovided by Barco either.
The environmental conditions as well as the servicing and m
aintenance regulations s pecified in the this m anual m ust be complied with by
the customer.
Trademarks
Brand and product name s m entioned in this m anual m ay be tradem arks, registered trademarks or copyrights of their respective holders.
All brand and produc t names mentioned in this man ual serve as comments or ex amples and are not to be understood as advertising for
the products or their m anufactures.
Table of contents
TABLE OF CON TENTS
1. Xenon bulb lamp ................................................................................................... 3
1.1 Introduction ........................................................................................................................... 4
1.2 Supported xenon bulb lamps......................................................................................................... 5
2. Xenon bulb lamp replacement process ........................................................................ 7
2.1 Removal of the lamp house .......................................................................................................... 8
2.2 Removal of the xenon bulb lamp. ...................................................................................................10
2.3 Installation of the xenon bulb lamp .................................................................................................. 13
2.4 Installation of the lamp house .......................................................................................................18
2.5 Resetting the lamp parameters . . ...................................................................................................20
2.6 Realignment of the lamp in its reflector............................................................................................. 21
Index......................................................................................................................23
R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008 1
Table of contents
2 R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008
1. Xenon bulb lamp
1. XENON BULB LAMP
Safety
Read all w arnings and cautions attentively. This to prevent p ersonal injury while installing an xenon bulb lamp in the lamp house of
the DP-1200/DP-1500/DP-2000 digital cinema projector. After this chapter, additional “warnings” and “cautions” are given depending
on the installation procedure. Read and follow these “warnings” and “cautions” as well.
WARNING: DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE O F
XENON BULB LAMP HA NDLING OR SERVICE.
CAUTION: Xenon comp act arc lamps are highly pressurized. Wh en ignited, the norm al operating temperature
of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accord ance
to the m anufacturer’s instructions. The bulb is stable at room temperature, but m ay still explode if dro pped
or o therwise mishandled. W henever the lamp h ouse, containing a xenon bulb lamp, has to be dismantled or
whenever the protective container or cloth has to be removed from the xenon bulb lamp, authorized protective
clothing MUST be worn!
WARNING: Always wear face protection (full face shield with neck protector) when handling xenon bulb
lamps.
WARNING: Alwa ys wear protective clothing (welder’s jacket) w hen handling xenon bulb lam ps.
WARNING: Always wear clean leather gloves w ith w rist protec
tors when handling xenon bulb lamps.
CAUTION: Expired xenon bulb lamps.
Dispose of expired bulbs that are beyond warranty in the following manner: w rap the bulb tightly in several
layers o f canvas or heavy cloth. Place it on hard surface and shatter the envelope with a sharp hamm er blow.
DO NOT p lace a n on sh attered bulb in an y ordinary refuse container.
When returning a xenon bulb lamp for warranty adjustment, pack it in its original shipping container. Complete
and return all required warranty information.
Overview
• Introduction
• Supported xenon bulb lam ps
R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008
3
1. Xenon bulb lamp
1.1 Introduction
Lamp & lamp house
The xenon bulb lamp is delivered separately and has to b e installed on site by a qualified service technician.
BA
Image 1-1
A Lam p house.
B X enon b ulb lamp.
Protective package
The xenon bulb lamp is packed in a p rotective container or wrapped in a protective cloth. Never remove this protective container or
protective cloth without wearing adequate protective c lothing (face shield, clean cotton glovers, welder’s jacket).
Image 1-2
Left: Xenon bulb lamp in protective container. Right: Xenon bulb lamp wrapped in protective cloth.
4 R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008
1. Xenon bulb lamp
1.2 Supported xenon bulb lamps
Supported xenon bulb lamps (without lamp house)
Lamp
Type
Order info
Osram xenon bulb lamp of 4 kW
4kW DHP R9855937
Osram xenon bulb lamp of 3 kW
3kW DHP R9855938
Osram xenon bulb lamp of 1,2 kW
1,2kW DHP R9855959
Osram xenon bulb lamp of 2 kW
2kW DHP R9855956
Ushio xenon bulb lamp of 4 kW
DXL40BAF R9855939
Ushio xenon bulb lamp of 3 kW
DXL30BAF R9855940
Ushio xenon bulb lamp of 2 kW
DXL20BAF R9855955
Ushio xenon bulb lamp of 1,2 kW
DXL12BAF R9855961
R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008 5
1. Xenon bulb lamp
6 R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008
2. Xenon bulb lamp replacement process
2. XENON BULB LAMP REPLACEMENT PROCESS
About this cha p ter
This chapter describes how to re place the xenon bulb lamp in the lamp hou se. Also included are the procedure to reset the lam p
parameters, which is required after a xenon b ulb lamp replacement, and the procedure to realign the lamp in its reflector for optimal
performance.
Overview
• Removal of the lamp hous e
• Removal of the xeno n bulb lamp
• Installation of the x enon bulb lamp
• Installation of the lamp house
• Resetting the lamp parameters
• Realignment of the lamp in its reflector
R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008
7
2. Xenon bulb lamp replacement process
2.1 Removal of the lamp house
WARNING: This procedure may only be performed by qualified technical service personnel.
CAUTION: Lam p casing is very hot after operation. To avoid burns, let the projector cool do w n for at least 15
minutes before proceeding to the lamp unit replacement.
CAUTION: Due to its high internal p ressure, the lamp may exp lode in either hot o r cold states if imp roperly
handled.
Necessary tools
7mmflat screw driver.
How to remove t he lamp house of the projector ?
1. Switch off the projector.
2. Remove the lamp cover.
3. Release the three spring lock screws of the lam p hous e as illustrated.
Image 2-1
4. Hold fast the lamp house by the handles and pull the lamp house o ut of the projector.
Caution: Beware of the weight of the lamp assembly. Take the nec essary precautions to avoid personal injury.
Image 2-2
5. Place the lamp house on a stable support.
8
R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008
2. Xenon bulb lamp replacement process
While starting up the projector, the electronics d etect if a lamp is ins talled. If no lam p is installed, it is n ot
possible to start up the projector.
R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008 9
2. Xenon bulb lamp replacement process
2.2 Removal of the xenon bulb lamp
WARNING: DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE O F
XENON BULB LAMP HA NDLING OR SERVICE.
WARNING: This procedure may only be performed by qualified technical service personnel.
CAUTION: Xenon comp act arc lamps are highly pressurized. Wh en ignited, the norm al operating temperature
of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accord ance
to the m anufacturer’s instructions. The bulb is stable at room temperature, but m ay still explode if dro pped
or o therwise mishandled. W henever the lamp h ouse, containing a xenon bulb lamp, has to be dismantled or
whenever the protective container or cloth has to be removed from the xenon bulb lamp, authorized protective
clothing MUST be worn!
WARNING: Always wear face protection (full face shield with neck protector) when handling xenon bulb
lamps.
WARNING: Alwa ys wear protective clothing (welder’s jacket) w hen handling xenon bulb lam ps.
WARNING: Always wear clean leather gloves w ith w rist protectors when handling xen on bulb lamps.
Necessary tools
• 4 mm Allen wrench.
• 17 mm open e nded spanner (2 pieces).
How to remove the xenon lamp bulb from the lamp house?
1. Ensure that you wear protective clothing, a full face shield and protective gloves.
2. Remove first the lamps house side cover and then the lamp house UV blocker a ssembly by releasing the retaining thumbscrews
as illustrated. Support the xenon bulb lamp while removing the UV blocke r assembly.
12
Image 2-3
10 R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008
2. Xenon bulb lamp replacement process
3. Release t he xenon bulb lam p from its socket by removing the hexagon socket head cap screw and plane washer as illustrated.
Use a 4 mm Allen wr ench.
Image 2-4
4. Slide the white anode socket, which is connected via a thick wire with the xenon bulb lamp, upwards away from its position and
then remove the x enon bulb lamp with anode socket from the lamp h ouse.
Image 2-5
5. Place the xenon bulb lamp into a protective container or wrap a protective cloth arou nd the xenon bulb lamp.
6. Remove the anode wire lug from the a
node socke t. Use for that two open ended spanners of 17 mm. Hold fast the nut N1 with
one spanner while releasing the nut N2 with the other spanner. Note that a plane washer (W1 & W2) is pr ovided on both sides
of the anode wire lug (L).
R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008 11
2. Xenon bulb lamp replacement process
L
N2
S
W1
W2
N1
N1
N2
Image 2-6
7. Remove the cathode lamp adaptor ( A) from the xenon bulb lamp (L) as illustrated. Usea4mmAllenwrenchtoreleasethe
fixation screw (S) of the adaptor.
S
L
A
Image 2-7
CAUTION: Expired xenon bulb lamps.
Dispose of expired bulbs that are beyond warranty in the following manner: w rap the bulb tightly in several
layers o f canvas or heavy cloth. Place it on hard surface and shatter the envelope with a sharp hamm er blow.
DO NOT p lace a n on sh attered bulb in an y ordinary refuse container.
When returning a xenon bulb lamp for warranty adjustment, pack it in its original shipping container. Complete
and return all required warranty information.
12 R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008
2. Xenon bulb lamp replacement process
2.3 Installation of the xenon bulb lamp
WARNING: DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE O F
XENON BULB LAMP HA NDLING OR SERVICE.
WARNING: This procedure may only be performed by qualified technical service personnel.
CAUTION: Xenon comp act arc lamps are highly pressurized. Wh en ignited, the norm al operating temperature
of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accord ance
to the m anufacturer’s instructions. The bulb is stable at room temperature, but m ay still explode if dro pped
or o therwise mishandled. W henever the lamp h ouse, containing a xenon bulb lamp, has to be dismantled or
whenever the protective container or cloth has to be removed from the xenon bulb lamp, authorized protective
clothing MUST be worn!
WARNING: Always wear face protection (full face shield with neck protector) when handling xenon bulb
lamps.
WARNING: Alwa ys wear protective clothing (welder’s jacket) w hen handling xenon bulb lam ps.
WARNING: Always wear clean leather gloves w ith w rist protectors when handling xen on bulb lamps.
The DP-1200/DP-1500/DP-2000 projector is delivered without xenon bulb lamp installed. This procedure also
assumes that the lamp house is closed and that there is no xenon bulb lamp installed inside the lamp house.
Necessary tools
• 17 mm open ended wrench.
• Torque wrench with 17 mm hexagon socket
• Torque wrench with 5 mm Allen socket.
Necessary parts
• Lamp cathode adapter.
• Hexagon socket head screw M6 x 40.
• Plane washer.
How to install the xenon bulb lamp into the lamp house?
1. Ensure that you wear protective clothing, a full face shield and protective gloves.
2. Remove the UV blocker and side cover of the lamp
house by releasing the r etaining thumbscrews as illustrated.
Note: In case of a lam p replacement, the UV blocker will be already removed.
R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008
13
2. Xenon bulb lamp replacement process
Image 2-8
3. Install the lamp cathode adaptor (A ) up on the xenon bulb lamp (L) as illustrated. Use
torque 2,5 N m to fasten the fix ation screw
(S)oftheadapter. Useforthatatorquewrenchwitha5mmAllensocket. Makesurethatthereisfullcontactbetweenthe
cathode adapter an d the lamp base.
Note: The cathode lamp adaptor is delivered in a s eparate bag with t
he projector. In ca se of a lamp replacem ent you have to
reuse the adaptor from the xeno n bulb lam p which you want to replace.
S
L
A
2,5 Nm
Image 2-9
4. Install the anode wire lug (L) upon the anode socket (S). Hold fast the nut N1 with an open-end wrench while fastening the nut N2
with a torque of 9Nmusing a torque wrench. Ensure that at b oth sides of the wire lug L a plane washer (W1 & W2) is present.
Note: The ano de socket is located just below the UV blocker and can easily be removed from the lamp house. In case of a lam p
replacement y ou have to reuse the anode socket whic h is connected t o the xenon bulb lamp which you want to replace.
14
R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008
2. Xenon bulb lamp replacement process
L
N2
S
W1
W2
N1
N1
N2
9 Nm
Image 2-10
5. Remove the protective container or unwr ap the protective cloth from the xenon bulb lamp.
Warning: Ensure that y ou wear protective clothing, a full face shield and protective gloves.
Tip: Write down the s erial number of the lamp. You will need this while updating the lamp param eters after installation of the
lamp. The serial number of the lamp is engraved in the neck of the xenon bulb lamp.
6. Gently guide the xenon bu lb lamp into position inside the lamp house as illustrated. Anode socket hanging vertical down. While
inserting the lamp, rotate it slightly, engaging the pins of the cathode adapter in the foreseen slots. This is to ensure the lamp
cathode is completely ins erted.
Warning: Make sure that the both pins of the cathode adapter are engaged in the foreseen slots.
Image 2-11
7. Insert the anode s ocket into position as illustrated.
Caution: Avoid any tension on the anode w ire, so there is no mech anical stress on the bulb of the lamp.
R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008
15
2. Xenon bulb lamp replacement process
Image 2-12
8. Reinstall the UV bloc ker asse mbly as illustrated. Make sure that the xenon bulb lamp is properly supp orted by the lamp supporting
mechanism in the centre of the UV b locker. Use the opening at the side of the lamp house to guide the supporting pin of the
xenon bulb lamp into the anod e supporting mechanism .
Image 2-13
9. Secure the U V blocker by fastening the four thumbscrews as illustrated.
Note: Please ensure that the thumb screws turning wire s are flash with the cover or interference w ill occur w hile inserting the
lamp hous e into the projector.
Image 2-14
10.Fas ten the cathode side of the xenon bulb lam p using a hexagon s ocket hea d screw M6 x 40 and a plane washer as illustrated.
Use a torque of 2,5 Nm to fasten the hexagon socket head screw. Use for that a torque wrench with a 5 mm Allen socket.
Caution: Make sure that the both pins (reference A of image 2 -15) of the cathode a dapter remain engaged in the foreseen
slots. Therefor, use one hand to keep the x enon bulb lamp into position while inserting the hexagon socket head
screw.
16
R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008
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Barco DP-1200/DP-1500/DP-2000 R59770175/01 User manual

Barco
Brand
Barco
Model
DP-1200/DP-1500/DP-2000 R59770175/01
Category
Projector lamps
Type
User manual
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