Toro TimeCutter ZS 4200S Riding Mower User manual

FormNo.3441-904RevA

TimeCutter®ZS4200SRidingMower

74685

TimeCutter®ZS4200SAufsitzrasenmäher

74685

TondeuseautoportéeTimeCutter®ZS4200S

74685

TimeCutter®ZS4200Szitmaaier

74685

www.T oro.com.

*3441-904*

FormNo.3433-604RevC

TimeCutter

®

ZS4200SRiding

Mower

ModelNo.74685—SerialNo.400000000andUp

Registeratwww.T oro.com.

OriginalInstructions(EN)

*3433-604*C

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

Gotowww.Toro.comtoviewspecicationsonyour

model.

Important:IfyouareusingamachinewithaToro

engineabove1500m(5,000ft)foracontinuous

period,ensurethattheHighAltitudeKithasbeen

installedsothattheenginemeetsCARB/EPA

emissionregulations.TheHighAltitudeKit

increasesengineperformancewhilepreventing

spark-plugfouling,hardstarting,andincreased

emissions.Onceyouhaveinstalledthekit,attach

thehigh-altitudelabelnexttotheserialdecalon

themachine.ContactanyAuthorizedToroService

DealertoobtaintheproperHighAltitudeKitand

high-altitudelabelforyourmachine.Tolocate

adealerconvenienttoyou,accessourwebsite

atwww.Toro.comorcontactourToroCustomer

CareDepartmentatthenumber(s)listedinyour

EmissionControlWarrantyStatement.

Removethekitfromtheengineandrestorethe

enginetoitsoriginalfactorycongurationwhen

runningtheengineunder1500m(5,000ft).Do

notoperateanenginethathasbeenconverted

forhigh-altitudeuseatloweraltitudes;otherwise,

youcouldoverheatanddamagetheengine.

Ifyouareunsurewhetherornotyourmachine

hasbeenconvertedforhigh-altitudeuse,lookfor

thefollowinglabel.

decal127-9363

Figure3

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyhomeownersinresidentialapplications.Itis

designedprimarilyforcuttinggrassonwell-maintained

lawns.Usingthisproductforpurposesotherthan

itsintendedusecouldprovedangeroustoyouand

bystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g297763

Figure1

Undertheseat

1.Modelandserialnumberlocation

Writetheproductmodelandserialnumbersinthe

spacebelow:

ModelNo.

SerialNo.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Thesafety-alertsymbol(Figure2)appearsbothin

thismanualandonthemachinetoidentifyimportant

safetymessagesthatyoumustfollowtoavoid

accidents.Thissymbolwillappearwiththeword

Danger,Warning,orCaution.

•Dangerindicatesanimminentlyhazardous

situationwhich,ifnotavoided,willresultindeath

orseriousinjury.

•Warningindicatesapotentiallyhazardous

situationwhich,ifnotavoided,couldresultin

deathorseriousinjury.

•Cautionindicatesapotentiallyhazardoussituation

which,ifnotavoided,mayresultinminoror

moderateinjury.

sa-black

Figure2

1.Safety-alertsymbol

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview.....................................................9

Controls...........................................................10

BeforeOperation..................................................11

BeforeOperationSafety....................................11

AddingFuel......................................................12

PerformingDailyMaintenance..........................13

BreakinginaNewMachine..............................13

UsingtheSafety-InterlockSystem....................13

PositioningtheSeat..........................................14

AdjustingtheMotion-ControlLevers.................14

RemovingtheDischargeCoverfor

Side-Discharging..........................................14

InstallingtheDischargeCoverfor

Mulching.......................................................15

DuringOperation.................................................16

DuringOperationSafety...................................16

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................18

OperatingtheThrottle.......................................18

StartingtheEngine...........................................19

ShuttingOfftheEngine.....................................19

UsingtheMotion-ControlLevers.......................19

DrivingtheMachine..........................................20

UsingtheSmartSpeed

TM

Control

System..........................................................20

UsingtheSideDischarge.................................21

AdjustingtheHeightofCut...............................22

AdjustingtheAnti-ScalpRollers........................22

OperatingTips.................................................23

AfterOperation....................................................24

AfterOperationSafety......................................24

PushingtheMachinebyHand..........................24

TransportingtheMachine.................................25

Maintenance...........................................................27

MaintenanceSafety..........................................27

RecommendedMaintenanceSchedule(s)...........27

Pre-MaintenanceProcedures..............................29

ReleasingtheMower-DeckCurtain..................29

RaisingtheMachine.........................................29

Lubrication..........................................................30

GreasingtheBearings......................................30

EngineMaintenance...........................................30

EngineSafety...................................................30

ServicingtheAirCleaner..................................30

ServicingtheEngineOil....................................31

ServicingtheSparkPlug...................................34

CleaningtheBlowerHousing............................34

FuelSystemMaintenance...................................35

ReplacingtheIn-LineFuelFilter.......................35

ElectricalSystemMaintenance...........................36

ElectricalSystemSafety...................................36

ServicingtheBattery.........................................36

ServicingtheFuses..........................................37

DriveSystemMaintenance..................................38

CheckingtheTirePressure...............................38

ReleasingtheElectricBrake.............................38

AdjustingtheTracking......................................38

BeltMaintenance................................................39

InspectingtheBelts..........................................39

ReplacingtheMowerBelt.................................39

MowerMaintenance.............................................40

BladeSafety.....................................................40

ServicingtheCuttingBlades.............................40

LevelingtheMowerDeck..................................43

RemovingtheMowerDeck...............................46

InstallingtheMowerDeck.................................46

ReplacingtheGrassDeector..........................47

Cleaning..............................................................48

WashingtheUndersideoftheMower

Deck..............................................................48

DisposingofWaste...........................................48

Storage...................................................................49

StorageSafety..................................................49

CleaningandStorage.......................................49

StoringtheBattery............................................50

Troubleshooting......................................................51

Schematics.............................................................53

3

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395:2013.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Keepbystandersandchildrenaway.

•Donotallowchildrenoruntrainedpeopleto

operateorservicethemachine.Allowonlypeople

whoareresponsible,trained,familiarwiththe

instructions,andphysicallycapabletooperateor

servicethemachine.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or

onslopesgreaterthan15°.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards,

safetyswitches,andothersafetyprotective

devicesinplaceandfunctioningproperly.

•Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operator’sposition.Allowthemachinetocool

beforeservicing,adjusting,fueling,cleaning,or

storingit.

4

SlopeIndicator

g011841

Figure4

Youmaycopythispageforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof

hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decaloemmarkt

Manufacturer'sMark

1.Thismarkindicatesthatthebladeisidentiedasapart

fromtheoriginalmachinemanufacturer.

decal93-7009

93-7009

1.Warning—donotoperatethemowerwiththedeectorup

orremoved;keepthedeectorinplace.

2.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

decal105-7015

105-7015

1.Beltrouting

decal121-2989b

121-2989

1.Bypassleverpositionfor

pushingthemachine

2.Bypassleverpositionfor

operatingthemachine

6

decal132-0872

132-0872

1.Thrownobject

hazard—keepbystanders

awayfromthemachine.

3.Severinghazardofhand

orfoot—keepawayfrom

movingparts.

2.Thrownobjecthazard,

raisedbafe—donot

operatethemachinewith

anopendeck;usea

baggerorabafe.

4.Entanglement

hazard—keepaway

frommovingparts;keep

allguardsandshieldsin

place.

decal138-2456

138-2456

1.ReadtheOperator’s

Manual.

3.Donotoverllthefuel

tank.

2.Parkthemachineona

levelsurfacewhenlling

thefueltank.

decal139-2388

139-2388

1.Slow

3.Fast

2.Hauling

decal139-2394

139-2394

1.Tractioncontrols4.Neutral

2.Fast5.Reverse

3.Slow

6.Parkingbrake

decal139-2395

139-2395

1.Parkingbrake

4.Neutral

2.Fast5.Reverse

3.Slow

6.Tractioncontrols

decal140-2716

140-2716

1.Choke3.Slow

2.Fast

7

decal140-2748

140-2748

decal135-3295

135-3295

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson

thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.

1.Warning—readtheOperator'sManual.

4.Runoverhazard—donotcarrypassengers;lookbehindyou

whenmovinginreverse.

2.Cutting/dismembermenthazardofhand,mowerblade;

entanglementhazardofhand,belt—stayawayfrommoving

parts;keepallguardsandshieldsinplace.

5.Tippinghazard—whenloadingontoatrailer,donotuse

dualramps;onlyuseasingularrampwideenoughforthe

machine;donotusearampwithaslopegreaterthan15°;

backuptheramp(inreverse)anddriveforwardofftheramp.

3.Thrownobjecthazard—keepbystandersaway;pickupdebris

beforemowing;keepthedeectorshieldlowered.

6.Tippinghazard—donotusethemachineneardrop-offsor

onslopesgreaterthan15°;onlyoperateacrossslopesless

than15°.

8

ProductOverview

g295991

Figure5

1.Engine4.Motion-controllevers

7.Deector10.Controlpanel

2.Operatorseat

5.Reardrivewheel

8.SmartSpeed™lever

3.Fuel-tankcap6.Frontcasterwheels

9.Height-of-cutlever

9

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

ControlPanel

g296034

Figure6

ControlPanel

1.Throttle/chokecontrol

3.Blade-controlswitch

(powertakeoff)

2.Keyswitch

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART(Figure6).

RefertoStartingtheEngine(page19).

Throttle/ChokeControl

Thethrottleandchokecontrolsarecombinedinto1

controllever.Thethrottlecontrolstheenginespeed

andhasacontinuous-variablesettingfromSLOWto

FAST(Figure6).

Blade-ControlSwitch(Power

Takeoff)

Theblade-controlswitch,representedbya

power-takeoff(PTO)symbol,engagesand

disengagespowertothemowerblades(Figure6).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine

forward,reverse,andturneitherdirection(Figure5).

ParkPosition

Movethemotion-controlleversoutwardfromthe

centertothePARKpositionwhenexitingthemachine

(Figure23).Alwayspositionthemotion-controllevers

intothePARKpositionwhenyoustopthemachineor

leaveitunattended.

SmartSpeed™ControlSystem

Lever

TheSmartSpeed™Control-Systemlever,located

belowtheoperatingposition,givesyouachoiceto

drivethemachineat3speedranges—trim,tow,and

mow(Figure26).

Fuel-PresenceWindow

Youcanusethefuelwindow,locatedontheleftside

ofthemachine,toverifythepresenceoffuelinthe

tank(Figure7).

g292100

Figure7

1.Fuel-presencewindow

10

Height-of-CutLever

Usetheheight-of-cutlevertolowerandraisethedeck

fromtheseatedposition.Movingtheleverup(toward

you)raisesthedeckfromthegroundandmovingthe

leverdown(awayfromyou)lowersthedecktoward

theground.Adjusttheheight-of-cutonlywhilethe

machineisnotmoving(Figure27).

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Donotallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Inspecttheareawhereyouwillusethemachine,

andremoveallobjectsthatcouldinterferewith

theoperationofthemachineorthatthemachine

couldthrow.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Checkthatoperator-presencecontrols,safety

switches,andguardsareattachedandworking

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operator’sposition.Allowthemachinetocool

beforeservicing,adjusting,fueling,cleaning,or

storingit.

•Beforemowing,inspectthemachinetoensure

thatthecuttingassembliesareworkingproperly.

•Evaluatetheterraintodeterminetheappropriate

equipmentandanyattachmentsoraccessories

requiredtooperatethemachineproperlyand

safely.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant

footwear;andhearingprotection.Tiebacklong

hairanddonotwearlooseclothingorloose

jewelry.

•Donotcarrypassengersonthemachine.

•Keepbystandersandpetsawayfromthemachine

duringoperation.Shutoffthemachineand

attachment(s)ifanyoneentersthearea.

•Donotoperatethemachineunlessallguardsand

safetydevices,suchasthedeectorsandthe

entiregrasscatcher,areinplaceandfunctioning

properly.Replacewornordeterioratedpartswhen

necessary.

11

FuelSafety

•Fuelisextremelyammableandhighlyexplosive.

Areorexplosionfromfuelcanburnyouand

othersandcandamageproperty.

–Topreventastaticchargefromignitingthefuel,

placethecontainerand/ormachinedirectlyon

thegroundbeforelling,notinavehicleoron

anobject.

–Fillthefueltankoutdoorsonlevelground,in

anopenarea,andwhentheengineiscold.

Wipeupanyfuelthatspills.

–Donothandlefuelwhensmokingoraroundan

openameorsparks.

–Donotremovethefuelcaporaddfueltothe

tankwhiletheengineisrunningorhot.

–Ifyouspillfuel,donotattempttostartthe

engine.Avoidcreatingasourceofignitionuntil

thefuelvaporshavedissipated.

–Storefuelinanapprovedcontainerandkeep

itoutofthereachofchildren.

•Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

–Avoidprolongedbreathingofvapors.

–Keepyourhandsandfaceawayfromthe

nozzleandthefuel-tankopening.

–Keepfuelawayfromyoureyesandskin.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheateroronotherappliances.

•Donotllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace

containersonthegroundandawayfromyour

vehiclebeforelling.

•Removetheequipmentfromthetruckortrailer

andrefuelitwhileitisontheground.Ifthisisnot

possible,thenrefuelfromaportablecontainer

ratherthanfromafuel-dispensernozzle.

•Donotoperatethemachinewithouttheentire

exhaustsysteminplaceandinproperworking

condition.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.Donotusea

nozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyour

clothingimmediately.

•Donotoverllthefueltank.Replacethefuelcap

andtightenitsecurely.

•Cleangrassanddebrisfromthecuttingunit,

mufer,drives,grasscatcher,andengine

compartmenttohelppreventres.Cleanupoilor

fuelspills.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Usefuelstabilizer/conditionerinthemachinetokeep

thefuelfreshlongerwhenusedasdirectedbythe

fuel-stabilizermanufacturer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh

fuelasdirectedbythefuel-stabilizermanufacturer.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Movethemotion-controlleversoutwardtothe

PARKposition.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltanktothebottomofthellerneck

(Figure8).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto

expand.

12

g293796

Figure8

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page27).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

UsingtheSafety-Interlock

System

WARNING

Ifthesafety-interlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

Understandingthe

Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareinthePARKposition.

Thesafety-interlocksystemalsoisdesignedtoshut

offtheenginewheneverthecontrolleversareoutof

thePARKpositionandyourisefromtheseat.

TestingtheSafety-Interlock

System

Testthesafety-interlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorized

ServiceDealerrepairthesafetysystemimmediately.

1.Sitontheseat,movethemotion-controllevers

inthePARKposition,andmovetheblade-control

switchtotheONposition.Trystartingthe

engine;theengineshouldnotcrank.

2.Sitontheseatandmovetheblade-controlswitch

totheOFFposition.Moveeithermotion-control

levertothecenter,unlockedposition.Try

startingtheengine;theengineshouldnotcrank.

Repeatwiththeothermotion-controllever.

3.Sitontheseat,movetheblade-controlswitch

totheOFFposition,andlockthemotion-control

leversinthePARKposition.Starttheengine.

Whiletheengineisrunning,engagethe

blade-controlswitch,andriseslightlyfromthe

seat;theengineshouldshutoff.

4.Sitontheseat,movetheblade-controlswitch

totheOFFposition,andlockthemotion-control

leversinthePARKposition.Starttheengine.

Whiletheengineisrunning,movethe

motion-controlleverstothecenter,unlocked

position,engagetheblade-controlswitch,and

riseslightlyfromtheseat;theengineshould

shutoff.

13

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position

theseatwhereyouhavethebestcontrolofthe

machineandaremostcomfortable(Figure9).

g027249

Figure9

Adjustingthe

Motion-ControlLevers

AdjustingtheHeight

Youcanadjustthemotion-controllevershigheror

lowerformaximumcomfort(Figure10).

g027252

Figure10

AdjustingtheTilt

Youcanadjustthemotion-controlleversforwardor

rearwardforyourcomfort.

1.Loosentheupperboltholdingthecontrollever

tothecontrol-armshaft.

2.Loosenthelowerboltjustenoughtopivotthe

controlleverforwardorrearward(Figure10).

3.Tightenbothboltstosecurethecontrolleverin

thenewposition.

4.Repeattheadjustmentfortheothercontrollever.

RemovingtheDischarge

CoverforSide-Discharging

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch(PTO),andmovethe

motion-controlleversoutwardtothePARK

position.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Releasetheexiblelatchfromthelatchretainer

onthedischargecoverandpivotthedischarge

covertotheright(Figure11).

g293897

Figure11

1.Latchretainer3.Dischargecover

2.Latch

4.Releasethehook-shapedlatchontopofthe

dischargecoverfromthepivotrod(Figure15).

5.Anglethemetaltabonthedischargecoverout

oftheslotinthebracketweldedtothemower

deck(Figure12).

14

g230250

Figure12

1.Dischargecover3.Bracketonthemower

deck

2.Metaltab

InstallingtheDischarge

CoverforMulching

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch(PTO),andmovethe

motion-controlleversoutwardtothePARK

position.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Anglethemetaltabonthedischargecoverinto

theslotinthebracketweldedtothemowerdeck

(Figure13).

g230248

Figure13

1.Dischargecover3.Bracketonthemower

deck

2.Metaltab

4.Pivotthedischargecoverbackandtowardthe

decksothatthedischargecoveralignswiththe

mowerdeck(Figure14).

g230249

Figure14

5.Onthetopofthedischargecover,engagethe

hook-shapedlatcharoundthepivotrodofthe

deectorassembly(Figure15).

g297786

Figure15

1.Deector

3.Pivotrod

2.Latch4.Dischargecover

6.Securethedischargecovertothedeckby

hookingtheexiblelatchonthedischargecover

intotheretaineronthedeck(Figure11).

15

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Contactingthebladecanresultinseriouspersonal

injury.Shutofftheengine,removethekey,and

waitforallmovingpartstostopbeforeleavingthe

operatingposition.Whenyouturnthekeytothe

OFFposition,theengineshouldshutoffandthe

bladeshouldstop.Ifnot,stopusingyourmachine

immediatelyandcontactanAuthorizedService

Dealer.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate

themachinewhenthereistheriskoflightning.

•Keepyourhandsandfeetawayfromthecutting

units.Keepclearofthedischargeopening.

•Donotmowwiththedischargedoorraised,

removed,oralteredunlessthereisa

grass-collectionsystemormulchkitinplaceand

workingproperly.

•Donotmowinreverseunlessitisabsolutely

necessary.Alwayslookdownandbehindyou

beforemovingthemachineinreverse.

•Useextremecarewhenapproachingblind

corners,shrubs,trees,orotherobjectsthatmay

blockyourview.

•Stopthebladeswheneveryouarenotmowing.

•Ifthemachinestrikesanobjectorstartstovibrate,

immediatelyshutofftheengine,removethekey

(ifequipped),andwaitforallmovingpartstostop

beforeexaminingthemachinefordamage.Make

allnecessaryrepairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe

machine.Alwaysyieldtheright-of-way.

•Beforeyouleavetheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–Disengagethepowertakeoffandlowerthe

attachments.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

•Operatetheengineonlyinwell-ventilatedareas.

Exhaustgasescontaincarbonmonoxide,which

islethalifinhaled.

•Neverleavearunningmachineunattended.

•Attachtowedequipmenttothemachineonlyat

thehitchpoint.

•Donotoperatethemachineunlessallguardsand

safetydevices,suchasthedeectorsandthe

entiregrasscatcher,areinplaceandfunctioning

properly.Replacewornordeterioratedpartswhen

necessary.Donotoperatethemachineunlessall

guardsandsafetydevices,suchasthedeectors

andtheentiregrasscatcher,areinplaceand

functioningproperly.Replacewornordeteriorated

partswhennecessary.

•Useonlyaccessoriesandattachmentsapproved

byToro.

•Thismachineproducessoundlevelsinexcess

of85dBAattheoperator’searandcancause

hearinglossthroughextendedperiodsof

exposure.

g229846

Figure16

1.Wearhearingprotection.

•Cleangrassanddebrisfromthecuttingunit,

drives,mufer,andenginetohelppreventres.

•Starttheenginewithyourfeetwellawayfromthe

blades.

•Neverraisethemowerdeckwhilethebladesare

moving.

•Beawareofthemowerdischargepathanddirect

thedischargeawayfromothers.Avoiddischarging

materialagainstawallorobstructionbecausethe

materialmayricochetbacktowardyou.

•Stoptheblades,slowdownthemachine,anduse

cautionwhencrossingsurfacesotherthangrass

orwhentransportingthemachinetoandfromthe

operatingarea.

•Donotchangetheenginegovernorspeedor

overspeedtheengine.

•Childrenareoftenattractedtothemachineand

themowingactivity.Neverassumethatchildren

willremainwhereyoulastsawthem.

16

•Keepchildrenoutoftheoperatingareaandunder

thewatchfulcareofaresponsibleadultotherthan

theoperator.

•Bealertandshutoffthemachineifchildrenenter

theoperatingarea.

•Beforebackinguporturningthemachine,look

downandallaroundforsmallchildren.

•Donotcarrychildrenonthemachine,evenwhen

thebladesarenotmoving.Childrencouldfall

offandbeseriouslyinjuredorpreventyoufrom

safelyoperatingthemachine.Childrenwhohave

beengivenridesinthepastcouldappearinthe

operatingareawithoutwarningandberunoveror

backedoverbythemachine.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere

injuryordeath.Theoperatorisresponsiblefor

safeslopeoperation.Operatingthemachineon

anysloperequiresextracaution.Beforeusingthe

machineonaslope,dothefollowing:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Useanangleindicatortodeterminethe

approximateslopeangleofthearea.

–Neveroperateonslopesgreaterthan15°.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine

operation.Usecommonsenseandgood

judgmentwhenperformingthisevaluation.

Changesintheterrain,suchasmoisture,can

quicklyaffecttheoperationofthemachineon

aslope.

•Identifyhazardsatthebaseoftheslope.Do

notoperatethemachineneardrop-offs,ditches,

embankments,water,orotherhazards.The

machinecouldsuddenlyrolloverifawheelgoes

overtheedgeortheedgecollapses.Keepasafe

distance(twicethewidthofthemachine)between

themachineandanyhazard.Useawalk-behind

machineorahandtrimmertomowthegrassin

theseareas.

•Avoidstarting,stopping,orturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor

direction;turnslowlyandgradually.

•Donotoperateamachineunderanyconditions

wheretraction,steering,orstabilityisinquestion.

Beawarethatoperatingthemachineonwet

grass,acrossslopes,ordownhillmaycausethe

machinetolosetraction.Lossoftractiontothe

drivewheelsmayresultinslidingandalossof

brakingandsteering.Themachinecanslideeven

ifthedrivewheelsarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocks,orotherhiddenhazards.Tall

grasscanhideobstacles.Uneventerraincould

overturnthemachine.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrass-collectionsystems.

Thesecanchangethestabilityofthemachine

andcausealossofcontrol.Followdirectionsfor

counterweights.

•Ifpossible,keepthedeckloweredtotheground

whileoperatingonslopes.Raisingthedeckwhile

operatingonslopescancausethemachineto

becomeunstable.

g229111

Figure17

1.SafeZone—usethe

machinehereonslopes

lessthan15°oratareas.

4.W=Widthofthemachine

2.DangerZone—usea

walk-behindmowerand/or

ahandtrimmeronslopes

greaterthan15°andnear

drop-offsorwater.

5.Keepasafedistance

(twicethewidthofthe

machine)betweenthe

machineandanyhazard.

3.Water

TowingSafety

•Donotattachtowedequipmentexceptatthehitch

point.

•Donotusethemachineasatowingvehicleunless

ithasahitchinstalled.

•Donotexceedtheweightlimitsfortowed

equipmentandtowingonslopes.Thetowed

weightmustnotexceedtheweightofthemachine

andoperator.

•Neverallowchildrenorothersnearthetowed

equipment.

•Onslopes,theweightofthetowedequipmentmay

causelossoftraction,increasedriskofrollover,

andlossofcontrol.Reducethetowedweightand

slowdown.

17

•Thestoppingdistancemayincreasewiththe

weightofatowedload.Travelslowlyandallow

extradistancetostop.

•Makewideturnstokeeptheattachmentclearof

themachine.

OperatingtheMower

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe

mowerbladesandanypoweredattachments.

EngagingtheBlade-Control

Switch(PTO)

g008945

Figure18

Note:Alwaysengagethebladeswiththethrottlein

theFASTposition(Figure19).

g296056

Figure19

DisengagingtheBlade-Control

Switch(PTO)

g009174

Figure20

OperatingtheThrottle

YoucanmovethethrottlecontrolbetweentheFAST

andSLOWpositions(Figure21).

AlwaysusetheFASTpositionwhenengagingthePTO.

g296056

Figure21

18

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Toro TimeCutter ZS 4200S Riding Mower User manual

Toro TimeCutter ZS 4200S Riding Mower User manual

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