Toro 107 cm Cutting Width TimeCutter ZS 4200T Riding Mower 74687 User manual

FormNo.3441-907RevA

TimeCutter®ZS4200TRidingMower

74687

TimeCutterZS4200T®Aufsitzrasenmäher

74687

TondeuseautoportéeTimeCutter®ZS4200T

74687

TimeCutter®ZS4200Tzitmaaier

74687

www.T oro.com.

*3441-907*

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FormNo.3433-551RevC

TimeCutter

®

ZS4200TRiding

Mower

ModelNo.74687—SerialNo.400000000andUp

Registeratwww.T oro.com.

OriginalInstructions(EN)

*3433-551*C

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

Gotowww.Toro.comtoviewspecicationsonyour

model.

Important:IfyouareusingamachinewithaToro

engineabove1500m(5,000ft)foracontinuous

period,ensurethattheHighAltitudeKithasbeen

installedsothattheenginemeetsCARB/EPA

emissionregulations.TheHighAltitudeKit

increasesengineperformancewhilepreventing

spark-plugfouling,hardstarting,andincreased

emissions.Onceyouhaveinstalledthekit,attach

thehigh-altitudelabelnexttotheserialdecalon

themachine.ContactanyAuthorizedToroService

DealertoobtaintheproperHighAltitudeKitand

high-altitudelabelforyourmachine.Tolocate

adealerconvenienttoyou,accessourwebsite

atwww.Toro.comorcontactourToroCustomer

CareDepartmentatthenumber(s)listedinyour

EmissionControlWarrantyStatement.

Removethekitfromtheengineandrestorethe

enginetoitsoriginalfactorycongurationwhen

runningtheengineunder1500m(5,000ft).Do

notoperateanenginethathasbeenconverted

forhigh-altitudeuseatloweraltitudes;otherwise,

youcouldoverheatanddamagetheengine.

Ifyouareunsurewhetherornotyourmachine

hasbeenconvertedforhigh-altitudeuse,lookfor

thefollowinglabel.

decal127-9363

Figure2

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyhomeownersinresidentialapplications.Itis

designedprimarilyforcuttinggrassonwell-maintained

lawns.Usingthisproductforpurposesotherthan

itsintendedusecouldprovedangeroustoyouand

bystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g297763

Figure1

Undertheseat

1.Modelandserialnumberlocation

Writetheproductmodelandserialnumbersinthe

spacebelow:

ModelNo.

SerialNo.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

SafetyAlertSymbol............................................4

GeneralSafety...................................................4

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview.....................................................9

Controls...........................................................10

BeforeOperation..................................................11

BeforeOperationSafety....................................11

Pre-Start...........................................................12

FuelSafety.......................................................12

AddingFuel......................................................13

PerformingDailyMaintenance..........................14

BreakinginaNewMachine..............................14

UsingtheSafety-InterlockSystem....................14

PositioningtheSeat..........................................15

AdjustingtheMotion-ControlLevers.................15

RemovingtheDischargeCoverfor

Side-Discharging..........................................15

InstallingtheDischargeCoverfor

Mulching.......................................................16

DuringOperation.................................................17

DuringOperationSafety...................................17

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................19

OperatingtheThrottle.......................................20

OperatingtheChoke.........................................20

StartingtheEngine...........................................20

ShuttingOfftheEngine.....................................20

UsingtheMotion-ControlLevers.......................21

DrivingtheMachine..........................................21

UsingtheSmartSpeed

TM

Control

System..........................................................22

UsingtheSideDischarge.................................23

AdjustingtheHeightofCut...............................23

AdjustingtheAnti-ScalpRollers........................24

OperatingTips.................................................24

AfterOperation....................................................25

AfterOperationSafety......................................25

PushingtheMachinebyHand..........................27

Maintenance...........................................................28

MaintenanceSafety..........................................28

RecommendedMaintenanceSchedule(s)...........29

Pre-MaintenanceProcedures..............................30

ReleasingtheMower-DeckCurtain..................30

Lubrication..........................................................30

GreasingtheBearings......................................30

EngineMaintenance...........................................31

EngineSafety...................................................31

ServicingtheAirCleaner..................................31

ServicingtheEngineOil....................................33

ServicingtheSparkPlug...................................35

CleaningtheCoolingSystem............................36

FuelSystemMaintenance...................................36

ReplacingtheIn-LineFuelFilter.......................36

ElectricalSystemMaintenance...........................37

ElectricalSystemSafety...................................37

ServicingtheBattery.........................................37

ServicingtheFuses..........................................39

DriveSystemMaintenance..................................39

CheckingtheTirePressure...............................39

ReleasingtheElectricBrake.............................40

AdjustingtheTracking......................................40

BeltMaintenance................................................41

InspectingtheBelts..........................................41

ReplacingtheMowerBelt.................................41

MowerMaintenance.............................................42

BladeSafety.....................................................42

ServicingtheCuttingBlades.............................42

LevelingtheMowerDeck..................................44

RemovingtheMowerDeck...............................47

InstallingtheMowerDeck.................................48

ReplacingtheGrassDeector..........................48

Cleaning..............................................................49

WashingtheUndersideoftheMower

Deck..............................................................49

DisposingofWaste...........................................50

Storage...................................................................50

StorageSafety..................................................50

CleaningandStorage.......................................50

StoringtheBattery............................................51

Troubleshooting......................................................52

Schematics.............................................................54

3

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395:2013.

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure3)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents.

Thissymbolmeans:ATTENTION!BECOMEALERT!

YOURSAFETYISINVOLVED!

g000502

Figure3

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituationsand

willbefollowedbythewordDANGER,WARNING,or

CAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor

seriousinjury.

WARNING:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Couldresultindeathorserious

injury.

CAUTION:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Mayresultinminorormoderate

injury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

GeneralSafety

Thismachineiscapableofamputatinghandsandfeet

andofthrowingobjects.T orodesignedandtested

thislawnmowertoofferreasonablysafeservice;

however,failuretocomplywithsafetyinstructions

mayresultininjuryordeath.

•Read,understand,andfollowallinstructionsand

warningsintheOperator’sManualandother

trainingmaterial,onthemachine,engine,and

attachments.Alloperatorsandmechanicsshould

betrained.Iftheoperator(s)ormechanic(s)can

notreadthismanual,itistheowner’sresponsibility

toexplainthismaterialtothem;otherlanguages

maybeavailableonourwebsite.

•Onlyallowtrained,responsible,andphysically

capableoperatorsthatarefamiliarwiththesafe

operation,operatorcontrols,andsafetysignsand

instructionstooperatethemachine.Neverlet

childrenoruntrainedpeopleoperateorservicethe

equipment.Localregulationsmayrestricttheage

oftheoperator.

•DoNotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or

onslopesgreaterthan15degrees.

•DoNotputyourhandsorfeetnearmoving

componentsofthemachine.

•Neveroperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,

guards,switchesandotherdevicesinplaceandin

properworkingcondition.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging

themachine.

4

SlopeIndicator

g011841

Figure4

Youmaycopythispageforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof

hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decaloemmarkt

Manufacturer'sMark

1.Thismarkindicatesthatthebladeisidentiedasapart

fromtheoriginalmachinemanufacturer.

decal93-7009

93-7009

1.Warning—donotoperatethemowerwiththedeectorup

orremoved;keepthedeectorinplace.

2.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

decal105-7015

105-7015

1.Beltrouting

decal121-2989b

121-2989

1.Bypassleverpositionfor

pushingthemachine

2.Bypassleverpositionfor

operatingthemachine

6

decal131-1097

131-1097

1.Oildrain

decal132-0872

132-0872

1.Thrownobject

hazard—keepbystanders

awayfromthemachine.

3.Severinghazardofhand

orfoot—keepawayfrom

movingparts.

2.Thrownobjecthazard,

raisedbafe—donot

operatethemachinewith

anopendeck;usea

baggerorabafe.

4.Entanglement

hazard—keepaway

frommovingparts;keep

allguardsandshieldsin

place.

decal138-2456

138-2456

1.ReadtheOperator’s

Manual.

3.Donotoverllthefuel

tank.

2.Parkthemachineona

levelsurfacewhenlling

thefueltank.

decal139-2391

139-2391

1.Fast

2.Slow

decal139-2394

139-2394

1.Tractioncontrols4.Neutral

2.Fast5.Reverse

3.Slow

6.Parkingbrake

decal139-2395

139-2395

1.Parkingbrake4.Neutral

2.Fast5.Reverse

3.Slow

6.Tractioncontrols

7

decal139-2388

139-2388

1.Slow

3.Fast

2.Hauling

decal140-2748

140-2748

decal135-3295

135-3295

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson

thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.

1.Warning—readtheOperator'sManual.

4.Runoverhazard—donotcarrypassengers;lookbehindyou

whenmovinginreverse.

2.Cutting/dismembermenthazardofhand,mowerblade;

entanglementhazardofhand,belt—stayawayfrommoving

parts;keepallguardsandshieldsinplace.

5.Tippinghazard—whenloadingontoatrailer,donotuse

dualramps;onlyuseasingularrampwideenoughforthe

machine;donotusearampwithaslopegreaterthan15°;

backuptheramp(inreverse)anddriveforwardofftheramp.

3.Thrownobjecthazard—keepbystandersaway;pickupdebris

beforemowing;keepthedeectorshieldlowered.

6.Tippinghazard—donotusethemachineneardrop-offsor

onslopesgreaterthan15°;onlyoperateacrossslopesless

than15°.

8

ProductOverview

g293302

Figure5

1.Engine4.Motion-controllevers

7.Deector10.Controlpanel

2.Operatorseat

5.Reardrivewheel

8.SmartSpeed™lever

3.Fuel-tankcap6.Frontcasterwheels

9.Height-of-cutlever

9

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

ControlPanel

g293303

Figure6

1.Throttlecontrol3.Blade-controlswitch

(powertakeoff)

2.Chokecontrol

4.Keyswitch

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART(Figure6).

RefertoStartingtheEngine(page20).

ThrottleControl

Thethrottlecontrolstheenginespeed,andithasa

continuous-variablesettingfromtheSLOWtoFAST

position(Figure6).

ChokeControl

Usethechokecontroltostartacoldengine(Figure6).

Blade-ControlSwitch(Power

Takeoff)

Theblade-controlswitch,representedbya

power-takeoff(PTO)symbol,engagesand

disengagespowertothemowerblades(Figure6).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine

forward,reverse,andturneitherdirection(Figure5).

ParkPosition

Movethemotion-controlleversoutwardfromthe

centertothePARKpositionwhenexitingthemachine

(Figure23).Alwayspositionthemotion-controllevers

intothePARKpositionwhenyoustopthemachineor

leaveitunattended.

SmartSpeed™ControlSystem

Lever

TheSmartSpeed™Control-Systemlever,located

belowtheoperatingposition,givesyouachoiceto

drivethemachineat3speedranges—trim,tow,and

mow(Figure26).

Fuel-PresenceWindow

Youcanusethefuelwindow,locatedontheleftside

ofthemachine,toverifythepresenceoffuelinthe

tank(Figure7).

g292100

Figure7

1.Fuel-presencewindow

10

Height-of-CutLever

Usetheheight-of-cutlevertolowerandraisethedeck

fromtheseatedposition.Movingtheleverup(toward

you)raisesthedeckfromthegroundandmovingthe

leverdown(awayfromyou)lowersthedecktoward

theground.Adjusttheheight-of-cutonlywhilethe

machineisnotmoving(Figure27).

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbyT oro.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjects.Thesecan

bethrownorinterferewiththeoperationofthe

machineandmaycausepersonalinjurytothe

operatororbystanders.

•Wearappropriatepersonalprotectiveequipment

suchassafetyglasses,substantialslip-resistant

footwear,andhearingprotection.Tiebacklong

hairandavoidlooseclothingandloosejewelry

whichmaygettangledinmovingparts.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperating

thismachine.

•Checkthattheoperatorpresencecontrols,

safetyswitches,andshieldsareattachedand

functioningproperly.DoNotoperateunlessthey

arefunctioningproperly.

•DoNotoperatethemowerwhenpeople,especially

children,orpetsareinthearea.Stopthemachine

andattachment(s)ifanyoneentersthearea.

•DoNotoperatethemachinewithouttheentire

grasscollectionsystem,dischargedeector,

orothersafetydevicesinplaceandinproper

workingcondition.Grasscatchercomponents

aresubjecttowear,damageanddeterioration,

whichcouldexposemovingpartsorallowobjects

tobethrown.Frequentlycheckforwornor

deterioratingcomponentsandreplacethemwith

themanufacturer’srecommendedpartswhen

necessary.

11

Pre-Start

Fillfueltankonlevelground.SeeFuel

RecommendationsintheSpecicationssectionfor

additionalgasolineinformation.

DoNotaddoiltogasoline.

DoNotoverllfueltank.Fillthefueltanktothebottom

ofthellerneck.Theemptyspaceinthetankallows

gasolinetoexpand.Overllingmayresultinfuel

leakageordamagetotheengineoremissionsystem.

Makesureyouunderstandthecontrols,theirlocations,

theirfunctions,andtheirsafetyrequirements.

RefertotheMaintenancesectionandperformallthe

necessaryinspectionandmaintenancesteps.

FuelSafety

Useextremecarewhenhandlingfuel.

DANGER

Incertainconditionsgasolineisextremely

ammableandvaporsareexplosive.

Areorexplosionfromgasolinecanburn

you,others,andcausepropertydamage.

•Fillthefueltankoutdoorsonlevelground,

inanopenarea,whentheengineiscold.

Wipeupanygasolinethatspills.

•Neverrellthefueltankordrainthe

machineindoorsorinsideanenclosed

trailer.

•DoNotllthefueltankcompletelyfull.

Fillthefueltanktothebottomoftheller

neck.Theemptyspaceinthetankallows

gasolinetoexpand.Overllingmayresult

infuelleakageordamagetotheengineor

emissionsystem.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyspark.

•Storegasolineinanapprovedcontainer

andkeepitoutofthereachofchildren.

•Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuel

whenengineisrunningorwhentheengine

ishot.

•Iffuelisspilled,DoNotattempttostart

theengine.Moveawayfromtheareaof

thespillandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

•DoNotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

12

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark

whichcanignitegasolinevapors.Areor

explosionfromgasolinecanburnyouand

othersandcausepropertydamage.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebefore

lling.

•DoNotllgasolinecontainersinsidea

vehicleoronatruckortrailerbedbecause

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowthe

lossofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfroma

gasolinedispensernozzle.

•Ifagasolinedispensernozzlemustbe

used,keepthenozzleincontactwiththe

rimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.DoNot

useanozzlelockopendevice.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporshascaused

cancerinlaboratoryanimals.Failuretouse

cautionmaycauseseriousinjuryorillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgas

tank/containeropening.

•Keepawayfromeyesandskin.

•Neversiphonbymouth.

Tohelppreventres:

•Keepengineandengineareafreefrom

accumulationofgrass,leaves,excessivegrease

oroil,andotherdebriswhichcanaccumulatein

theseareas.

•Cleanupoilandfuelspillsandremovefuelsoaked

debris.

•Allowthemachinetocoolbeforestoringthe

machineinanyenclosure.DoNotstorenear

ameoranyenclosedareawhereopenpilotlights

orheatappliancesarepresent.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Usefuelstabilizer/conditionerinthemachinetokeep

thefuelfreshlongerwhenusedasdirectedbythe

fuel-stabilizermanufacturer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh

fuelasdirectedbythefuel-stabilizermanufacturer.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Movethemotion-controlleversoutwardtothe

PARKposition.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltanktothebottomofthellerneck

(Figure8).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto

expand.

13

g293796

Figure8

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page28).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

UsingtheSafety-Interlock

System

WARNING

Ifthesafety-interlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

Understandingthe

Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareinthePARKposition.

Thesafety-interlocksystemalsoisdesignedtoshut

offtheenginewheneverthecontrolleversareoutof

thePARKpositionandyourisefromtheseat.

TestingtheSafety-Interlock

System

Testthesafety-interlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorized

ServiceDealerrepairthesafetysystemimmediately.

1.Sitontheseat,movethemotion-controllevers

inthePARKposition,andmovetheblade-control

switchtotheONposition.Trystartingthe

engine;theengineshouldnotcrank.

2.Sitontheseatandmovetheblade-controlswitch

totheOFFposition.Moveeithermotion-control

levertothecenter,unlockedposition.Try

startingtheengine;theengineshouldnotcrank.

Repeatwiththeothermotion-controllever.

3.Sitontheseat,movetheblade-controlswitch

totheOFFposition,andlockthemotion-control

leversinthePARKposition.Starttheengine.

Whiletheengineisrunning,engagethe

blade-controlswitch,andriseslightlyfromthe

seat;theengineshouldshutoff.

4.Sitontheseat,movetheblade-controlswitch

totheOFFposition,andlockthemotion-control

leversinthePARKposition.Starttheengine.

Whiletheengineisrunning,movethe

motion-controlleverstothecenter,unlocked

position,engagetheblade-controlswitch,and

riseslightlyfromtheseat;theengineshould

shutoff.

14

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position

theseatwhereyouhavethebestcontrolofthe

machineandaremostcomfortable(Figure9).

g027249

Figure9

Adjustingthe

Motion-ControlLevers

AdjustingtheHeight

Youcanadjustthemotion-controllevershigheror

lowerformaximumcomfort(Figure10).

g027252

Figure10

AdjustingtheTilt

Youcanadjustthemotion-controlleversforwardor

rearwardforyourcomfort.

1.Loosentheupperboltholdingthecontrollever

tothecontrol-armshaft.

2.Loosenthelowerboltjustenoughtopivotthe

controlleverforwardorrearward(Figure10).

3.Tightenbothboltstosecurethecontrolleverin

thenewposition.

4.Repeattheadjustmentfortheothercontrollever.

RemovingtheDischarge

CoverforSide-Discharging

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andmovethe

motion-controlleversoutwardtothePARK

position.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Releasetheexiblelatchfromthelatchretainer

onthedischargecoverandpivotthedischarge

covertotheright(Figure11).

g293897

Figure11

1.Latchretainer3.Dischargecover

2.Latch

4.Releasethehook-shapedlatchontopofthe

dischargecoverfromthepivotrod(Figure15).

5.Anglethemetaltabonthedischargecoverout

oftheslotinthebracketweldedtothemower

deck(Figure12).

15

g230250

Figure12

1.Dischargecover3.Bracketonthemower

deck

2.Metaltab

InstallingtheDischarge

CoverforMulching

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andmovethe

motion-controlleversoutwardtothePARK

position.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Anglethemetaltabonthedischargecoverinto

theslotinthebracketweldedtothemowerdeck

(Figure13).

g230248

Figure13

1.Dischargecover3.Bracketonthemower

deck

2.Metaltab

4.Pivotthedischargecoverbackandtowardthe

decksothatthedischargecoveralignswiththe

mowerdeck(Figure14).

g230249

Figure14

5.Onthetopofthedischargecover,engagethe

hook-shapedlatcharoundthepivotrodofthe

deectorassembly(Figure15).

g297786

Figure15

1.Deector

3.Pivotrod

2.Latch4.Dischargecover

6.Securethedischargecovertothedeckby

hookingtheexiblelatchonthedischargecover

intotheretaineronthedeck(Figure11).

16

DuringOperation

DuringOperationSafety

GeneralSafety

Theoperatormustusetheirfullattentionwhen

operatingthemachine.DoNotengageinanyactivity

thatcausesdistractions;otherwise,injuryorproperty

damagemayoccur.

WARNING

Operatingengineparts,especiallythemufer,

becomeextremelyhot.Severeburnscan

occuroncontactanddebris,suchasleaves,

grass,brush,etc.cancatchre.

•Allowengineparts,especiallythemufer,

tocoolbeforetouching.

•Removeaccumulateddebrisfrommufer

andenginearea.

WARNING

Engineexhaustcontainscarbonmonoxide,

whichisanodorlessdeadlypoisonthatcan

killyou.

DoNotrunengineindoorsorinasmall

connedareawheredangerouscarbon

monoxidefumescancollect.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeopleorproperty.

•Thismowerwasdesignedforoneoperatoronly.

Donotcarrypassengersandkeepallothersaway

frommachineduringoperation.

•DoNotoperatethemachineundertheinuence

ofalcoholordrugs.

•Operateonlyindaylightorgoodarticiallight.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,

DoNotoperatethemachine;seekshelter.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrasscollectionsystems.

Thesecanchangethestabilityofthemachine

andcausealossofcontrol.Followdirectionsfor

counterweightsifrequired.

•Keepawayfromholes,ruts,bumps,rocks,and

otherhiddenhazards.Usecarewhenapproaching

blindcorners,shrubs,trees,tallgrassorother

objectsthatmayhideobstaclesorobscurevision.

Uneventerraincouldoverturnthemachineor

causetheoperatortolosetheirbalanceorfooting.

•Besurealldrivesareinneutralandparkingbrake

isengagedbeforestartingengine.

•Starttheenginecarefullyaccordingtoinstructions

withfeetwellawayfromtheblades.

•Neveroperatethemowerwithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,

guards,switchesandotherdevicesinplaceandin

properworkingcondition.

•Keepclearofthedischargeopeningatalltimes.

Nevermowwiththedischargedoorraised,

removedoralteredunlessthereisagrass

collectionsystemormulchkitinplaceandworking

properly.

•Keephandsandfeetawayfrommovingparts.

Ifpossible,DoNotmakeadjustmentswiththe

enginerunning.

WARNING

Hands,feet,hair,clothing,oraccessories

canbecomeentangledinrotatingparts.

Contactwiththerotatingpartscan

causetraumaticamputationorsevere

lacerations.

–DoNotoperatethemachinewithout

guards,shields,andsafetydevicesin

placeandworkingproperly.

–Keephands,feet,hair,jewelry,or

clothingawayfromrotatingparts.

•Neverraisethedeckwithbladesrunning.

•Beawareofthemowerdischargepathanddirect

dischargeawayfromothers.Avoiddischarging

materialagainstawallorobstructionasthe

materialmayricochetbacktowardtheoperator.

Stoptheblades,slowdown,andusecautionwhen

crossingsurfacesotherthangrassandwhen

transportingthemowertoandfromtheareatobe

mowed.

•Bealert,slowdownandusecautionwhen

makingturns.Lookbehindandtothesidebefore

changingdirections.DoNotmowinreverse

unlessabsolutelynecessary.

•DoNotchangetheenginegovernorsettingor

overspeedtheengine.

•Parkthemachineonlevelground.Stopengine,

waitforallmovingpartstostop,andremovethe

sparkplugwire(s).

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

damageandmakerepairsbeforerestarting

andoperatingthemower).

–Beforeclearingblockages.

17

–Wheneveryouleavethemower.DoNotleave

arunningmachineunattended.

•Stopengine,waitforallmovingpartstostop:

–Beforerefueling.

–Beforedumpingthegrasscatcher.

–Beforemakingheightadjustments.

•Tragicaccidentscanoccuriftheoperatorisnot

alerttothepresenceofchildren.Childrenare

oftenattractedtothemachineandthemowing

activity.Neverassumethatchildrenwillremain

whereyoulastsawthem.

–Keepchildrenoutofthemowingareaand

underthewatchfulcareofanotherresponsible

adult,nottheoperator.

–Bealertandturnthemachineoffifchildren

enterthearea.

–Beforeandwhilebackingorchangingdirection,

lookbehind,down,andside-to-sideforsmall

children.

–Neverallowchildrentooperatethemachine.

–DoNotcarrychildren,evenwiththeblades

shutoff.Childrencouldfalloffandbeseriously

injuredorinterferewiththesafeoperationof

themachine.Childrenthathavebeengiven

ridesinthepastcouldsuddenlyappearinthe

workingareaforanotherrideandberunover

orbackedoverbythemachine.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere

injuryordeath.Theoperatorisresponsiblefor

safeslopeoperation.Operatingthemachineon

anysloperequiresextracaution.Beforeusingthe

machineonaslope,theoperatormust:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Useanangleindicatortodeterminethe

approximateslopeangleofthearea.

–Neveroperateonslopesgreaterthan15

degrees.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine

operation.Usecommonsenseandgood

judgmentwhenperformingthisevaluation.

Changesintheterrain,suchasmoisture,can

quicklyaffecttheoperationofthemachineon

aslope.

•Identifyhazardsatthebaseoftheslope.Do

Notoperatethemachineneardropoffs,ditches,

embankments,waterorotherhazards.The

machinecouldsuddenlyrolloverifawheelgoes

overtheedgeortheedgecollapses.Keepasafe

distance(twicethewidthofthemachine)between

themachineandanyhazard.Useawalkbehind

machineorahandtrimmertomowthegrassin

theseareas.

g229111

Figure16

1.SafeZone-Usethemowerhereonslopeslessthan15

degrees

2.DangerZone-Useawalk-behindmowerand/orhand

trimmeronslopesgreaterthan15degrees

3.Water

4.W=widthofthemachine

5.Keepasafedistance(twicethewidthofthemachine)

betweenthemachineandanyhazard.

•Avoidstarting,stoppingorturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor

direction;turnslowlyandgradually.

•DoNotoperateamachineunderanyconditions

wheretraction,steeringorstabilityisinquestion.

Beawarethatoperatingthemachineonwet

grass,acrossslopesordownhillmaycausethe

machinetolosetraction.Lossoftractiontothe

drivewheelsmayresultinslidingandalossof

brakingandsteering.Themachinecanslideeven

ifthedrivewheelsarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocksorotherhiddenhazards.T all

grasscanhideobstacles.Uneventerraincould

overturnthemachine.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrasscollectionsystems.

Thesecanchangethestabilityofthemachine

andcausealossofcontrol.Followdirectionsfor

counterweights.

•Ifpossible,keepthedeckloweredtotheground

whileoperatingonslopes.Raisingthedeckwhile

operatingonslopescancausethemachineto

becomeunstable.

18

TowingSafety

•Donotattachtowedequipmentexceptatthehitch

point.

•Donotusethemachineasatowingvehicleunless

ithasahitchinstalled.

•Donotexceedtheweightlimitsfortowed

equipmentandtowingonslopes.Thetowed

weightmustnotexceedtheweightofthemachine

andoperator.

•Neverallowchildrenorothersnearthetowed

equipment.

•Onslopes,theweightofthetowedequipmentmay

causelossoftraction,increasedriskofrollover,

andlossofcontrol.Reducethetowedweightand

slowdown.

•Thestoppingdistancemayincreasewiththe

weightofatowedload.Travelslowlyandallow

extradistancetostop.

•Makewideturnstokeeptheattachmentclearof

themachine.

OperatingtheMower

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe

mowerbladesandanypoweredattachments.

EngagingtheBlade-Control

Switch(PTO)

g008945

Figure17

Note:Alwaysengagethebladeswiththethrottlein

theFASTposition(Figure18).

g295538

Figure18

DisengagingtheBlade-Control

Switch(PTO)

g009174

Figure19

19

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