2. Mean Well
  3. TS-200

Mean Well TS-200 User manual

  • Hello! I've reviewed the MEAN WELL Inverter TS-200 and TS-400 Instruction Manual and understand the key aspects of these inverters, including their features, safety guidelines, and installation procedures. I'm here to assist you with any questions you might have regarding their operation, setup, safety, or specifications.
  • What is the continuous output power of the TS-200?
    What is the peak output power of the TS-400 for 10 seconds?
    What kind of protection features does the TS-200/400 have?
    How to set up the output voltage and frequency?
TS-200/400
InverterInstructionManual
TS-200/400Inverter InstructionManual
Index
1.SafetyGuidelines ...............................................................................
........................................................................................
.........................................................................................
........................................................................
......................................................................................
1
1
1
2
3
4
5
6
5
6
3
3
3
4
4
2.Introduction
3.UserInterface
2.1Features
2.2 MainSpecification
3.2LEDIndicatoronFrontPanel
3.1FrontPanel ....................................................................................
......................................................
3.3RearPanel ....................................................................................
4. TS-200/400setup(OutputVoltage&Frequency)
4.1InitialState ..................................................................................
.............................
4.2 ProcedureofSettingUpOutputVoltageandFrequency
............
5.Protection
6.Installation&Wiring
7.FailureCorrectionNotes
8.Warranty
5.1InputProtection
5.2OutputProtection
...........................................................................................
...........................................................................
........................................................................
..........................................................................
...................................................................
.............................................................................................
9
9
Jul.2010Version3
1
Inverter Inverter
Inverter
Inverter
1.SafetyGuidelines(PleasereadthroughthismanualbeforeassemblingTS-
2.Introduction
200/400)
Riskofelectricalshockandenergyhazard. Allfailuresshouldbeexaminedbya
TS-200/400isaDC/AC TrueSineWaveInverterusingthelatesthighfrequency
TS-200/400cancontinuouslyprovide200W/400Wofpuresinewaveoutputwith
Reductioninproductsizeandhighefficiencyof88.5%wereachievedthroughthe
GeneralapplicationsincludePC,ITE,vehicles,yachts,homeappliances,motors,
TS-200doesnothavebuilt-infanandcanbecooledwithfreeairconvection.
Pleasedonotinstalltheinverterinplaceswithhighmoistureornearwater.
Pleasedonotinstalltheinverterinplaceswithhighambienttemperature,under
Pleaseonlyconnectbatterieswiththesamebrandandmodelnumberinonebattery
Neverallowasparkorflameinthevicinityofthebatteriesbecauseitmaygenerate
Makesuretheairflowfromthefanof TS-400isnotobstructedatbothsides(front
Pleasedonotstackanyobjectontheinverterbecauseitmayimpedeheatdissipation.
qualifiedtechnician.Pleasedonotremovethecaseoftheinverterbyyourself!
Highperformanceinverterdesignedforusewithbatterybankdrawingpowerfrom
THD<3%tovarioustypesofloads(e.g.inductive&capacitive).Itcanalsoprovide
useofhighfrequencyswitchingtechnology.
power.
shorttermpowerof230W/460Wfor3minutesand300W/600Wfor10seconds.
Itcanwithstandsurgerequirementof400W/800Wfor30 ACcycles.
thebatteryandconvertingitinto ACvoltage.
directsunlightornearflamesource.
bank.Usingbatteriesfromdifferentmanufacturersordifferentcapacityisstrictly
explosivegasesduringoperation.
andback)oftheinverter.Pleaseallowatleast15cmofspace.
prohibited!
Don't
disassemble
Keepawayfrom
moisture
Keepawayfrom
fireorhigh
temperature
Don'tstackon
theinverter
Keepgood
ventilation
True sine wave output (THD < 3.0%)
Rated power 200W (TS-200) / 400W (TS-400)
High efficiency up to 88.5%
2.1 Features
WARNING:
Itissuggestedtoexecuteregularbatterymaintenance
Batterieswillhaveagingproblemafteryearsofoperation.
(e.g.everyyear).Onceaged,thebatteriesshouldbechanged
byprofessionaltechnician,orthefailedbatteriesmaycause
fireorotherhazards.
2
Remote ON/OFF control
Complete protective features
Output voltage / Frequency selectable
Fully digital controlled
Compliance to UL458 / FCC / E 13 / CE
Can be used for most electronic products with AC input
3 years global warranty
2.2 MainSpecification
TS-200
TS-400
I
N
P
U
T
I
N
P
U
T
DCcurrent
DCcurrent
Efficiency
Efficiency
Offmode
currentdraw
Offmode
currentdraw
Protection
Protection
10.5~15.0V
10.5~15.0V
20A
40A
86%
84.5%
Under1.0mA whenpowerswitchisintheOFFposition
Under1.0mA whenpowerswitchisintheOFFposition
21.0~30.0V
21.0~30.0V
10A
20A
87.5%
86%
42.0~60.0V
42.0~60.0V
5A
10A
88%
87%
10.5~15.0V
10.5~15.0V
20A
40A
86%
86%
21.0~30.0V
21.0~30.0V
10A
20A
87.5%
87.5%
42.0~60.0V
42.0~60.0V
5A
10A
88%
88.5%
Model
Model
Rated
power
Rated
power
ACvoltage
ACvoltage
Waveform
Waveform
O
U
T
P
U
T
O
U
T
P
U
T
Protection
Protection
112
112
30 ACcycles
30 ACcycles
200Wcontinuously,230Wfor3minutes,300Wfor10seconds,and400Wfor
400Wcontinuously,460Wfor3minutes,600Wfor10seconds,and800Wfor
124
124
148
148
212
212
224
224
248
248
110Vac,60Hz(Factorysetting)
110Vac, 60Hz (Factory setting)
100/110/115/120Vac(Selectablebysettingbutton)
100/110/115/120Vac(Selectable by setting button) (Selectable by setting button)
50/60Hz(Selectablebysettingbutton)
50/60Hz (Selectable by setting button)
ACshort,overload,overtemperature
ACshort,overload,overtemperature
200/220/230/240Vac(Selectablebysettingbutton)
200/220/230/240Vac
230Vac,50Hz(Factorysetting)
230Vac, 50Hz (Factory setting)
Overcurrent,batteryreversepolaritybyfuse,batterylowshutdown,Batterylowalarm
Overcurrent,batteryreversepolaritybyfuse,batterylowshutdown,Batterylowalarm
Bat.voltage
range
Bat.voltage
range
Truesinewave(THD<3.0%)atratedinputvoltage
Truesinewave(THD<3.0%)atratedinputvoltage
3
AB
C
Figure3.1:FrontPanel
ACoutputoutlet: Forapplicationdemandsofdifferentgeographicareasallover
Ventilationholes: Pleasemakesurethereisgoodventilationandthelifespan
oftheinvertercanbepreserved.
FunctionSetting: Outputvoltageandfrequencycanbesetthroughthisbutton.
LEDIndicatingPanel: Showsinverteroperatingstatus.
theworld,therearemanydifferentkindsofoptional ACoutlets
tochoosefrom.
ACOUTPUT Status
Setting
Type-B Type-C Type-D Type-E Type-F
Europe Australia U.K. Japan GFCI
D
A
D
C
B
3.UserInterface
3.1FrontPanel
Type-A
Receptacle
types
Area USA
3.3Rearpanel
Batteryinput(+),(-)
Ventilationopening
PowerON/OFFswitch
Frameground(FG)
Remotecontrolconnector(JST B-XH)
A
B
C
E
D
3.2LEDindicatoronfrontpanel
StatusLED:Represents TS-200/400currentoperatingstatus
*Note:Refertosection5.2forexplanationofabnormalstatus
Green Orange(flashing) Red
Status
LEDcolor
Normal Remote control OFF Abnormal
4
Figure3.2:RearPanel
(TS-200) (TS-400)
4.TS-200/400setup(OutputVoltage&Frequency)
4.1InitialState
4.2ProcedureofSettingupOutputVoltageandFrequency
Theinitialstatesoftheinvertersareeither110Vac/60Hzor230Vac/50Hz.If
usersneedtoreviseitforcertainapplication,itcanbedoneusingthesetting
buttono nth ef ro n tpa ne l( Pl ea s ere fe rt ose ct i on4 .2 ) . Th eun i twi lls t ar tup
automaticallyafterthesettingprocedureisfinishedandthenewsettingswill
beexecuted. Thesenewsettingswillbekepteveniftheunitispoweroff/onfor
anyreason.
STEP 1: Theinvertershouldbeturnedoffbeforeresetting.Inputbatteriesshould
beconnectedandtheloadsshouldberemoved.
STEP 2:Useaninsulatedsticktopressthesettingbuttonandthenturnonthe
powerswitch.OrangeledindicationwillflashONandOFF. Afterpressing
for5seconds,theinverterwillsendouta"Beep "s o u n d .U serscan
releasethebuttonandgoonwiththesettingprocedure.
_
_
_
Chassis
Ground
R.C
ON
OFF
ReversePolarity
WillDamage TheUnit.
_
ON
OFF
Chassis
Ground
ReversePolarity
WillDamage TheUnit.
R.C
_
_
BC B
C
E E
D D
A A
STEP 3:Pleasereferto Table4-1andcheckwhethertheoutputvoltageiswhat
youneed.Ifyes,pleaseskiptoSTEP 5.Ifnot,startfromSTEP 4.
Table4-1LEDindicationofoutputvoltage
Figure4.1 Adjustmentofoutputvoltageandfrequency
ACOUTPUT
Status
Setting
100V/(200V) 110V/(220V) 115V/(230V) 120V/(240V)
Outputvoltage
LED
Continuous Flashing
(Red) (Red) (Green) (Green)
Useaninsulatedstickto
pressthissettingbutton
5
Table4-2LEDindicationoffrequencyselection
STEP 4: TheLEDwillchangestateeachtimeyoupressthesettingbuttonfor1
secondandthenrelease(refertoFigure4.2).Pleaseselectthevoltage
thatyouneed.
Figure4.2:StateCirculationDiagramofOutputVoltage
Continuous
Flashing
110Vac
100Vac
115Vac
120Vac
(220Vac)
(200Vac)
(230Vac)
(240Vac)
STEP 5: Afterselectingtheoutputvoltage,pressthesettingbuttonfor3~5seconds
STEP 6:Pleasereferto Table4-2andcheckwhethertheoutputfrequencyis
andtheinverterwillsendouta"Beep"sound.Voltagesettingisnow
finalizedandyoumaygoontothefrequencysetting.
whatyouneed.Ifyes,pleaseskiptoSTEP 8.Ifnot,startfromSTEP 7.
STEP 7: TheLEDwillchangestateeachtimeyoupressthesettingbuttonfor1
STEP 8: Aftersettingthefrequency,pressthesettingbuttonforaround5seconds
secondandthenrelease(refertoFigure4.2).Pleaseselectthefrequency
thatyouneed.
andtheinverterwillsendouta"Beep"sound. Thebuttoncanbereleased
andallthesettingsarefinalized. Theinverterwillandallthesettings
arefinalized. Theinverterwillautomaticallystoreallthesettingsand
starttooperate.
LED
Frequency
50Hz
60Hz
(Orange)
(Orange)
5.Protection
5.1Inputprotection
(A)Batterypolarityprotection: Ifthebatteryinputisconnectedinreverse
(B)Batterylowshutdown: Whenthebatteryvoltageislowerthenthepreset
(C)BatteryOVP: Whenthebatteryvoltageistoohigh,theinverterwillautomatically
polarity,theinternalfuseoftheinverterwouldblowandtheinvertershould
besendbacktoMEANWELL forrepair.
value,theinverterwillautomaticallyterminatetheoutputthusprotectthe
batteryfromdamage.
terminatetheoutputandthebuilt-inbuzzerwillbeactivatedtoinformtheuser.
AfterbypassingtheOVP condition,theinvertershouldberepoweredONto
resumeoperation.
6
5.2Outputprotection
ThedisplaypanelwillshowfailurestatususingredLEDindicatorswheninverter
isfacedwithabnormaloperatingconditions. Thisletstheuserknowtherecould
beproblemswiththeirsetup.
(1)OTP: Whentheinternaltemperatureishigherthanthelimitvalue,OTP will
activateandautomaticallyshutdowntheunit.Usersshouldwaitforatleast
30minutesbeforerestartingtheunit.
istoolowortoohigh,theunitwillturnOFFandshouldberestartedagain.
(2) ACoutputabnormalprotection: Whenthe ACoutputvoltageoftheinverter
(3) ACoutputshortcircuitprotection: Whenashortcircuitsituationoccursat
(4) Batteryvoltageabnormalprotection: Whenthebatteryvoltageistoohigh
(5) OLP: Whentheoutputisoverloadedbetween210~230W(TS-200)/420~460W
theoutputsideoftheinverterortheloadincreasegreatlyinashortperiodof
time,theunitwillturnOFFandshouldberestartedagain.
ortoolow,thisprotectionwillbeactivated. Inverterwillautorecoverafter
thebatteryvoltagegoesbacktoasafelevelandtheuserdonotneedto
restartit.
(TS-400),theinvertercanstillcontinuouslyprovidepowerfor3minutes.
Afterthat,iftheoverloadconditionisnotremoved,overloadprotectionwill
activate.Whentheloadishigherthan400W(TS-200)/800W(TS-400),the
overloadprotectionwillbeactivatedinstantly.Fortheseoverloadprotections,
onceactivated,theunitmustresettorecover.
Table6-1Suggestionforwireselection
6.Installation&Wiring
(A)WiringforBatteries: Wireconnectionsshouldbeasshortaspossibleandless
than1.5meterishighlyrecommended.Makesurethatsuitablewiresarechosen
basedonthecurrentrating. Toosmallofacross-sectionwillresultinoverheating
andcouldinducefirehazard.
Pleasechoosesuitablebatteriesthatarecompatiblewiththeratedinput
DCvoltageofTS-200/400(refertospec).IftheinputDCvoltageistoo
low(ex.using12Vdcbatterybankfor24Vdcinputmodels),TS-200/400
willnotstartedup.IftheinputDCvoltageistoohigh(ex.using48Vdc
batterybankfor24Vdcinputmodels),TS-200/400couldgetdamaged!
10A ~13A
13A ~16A
16A ~25A
25A ~32A
32A ~40A
40A ~63A
1.25
1.5
2.5
4
6
10
AWG
16
14
12
10
8
6
Invertermodel
TS-200
148/248
124/224
112/212
TS-400
148/248
124/224
112/212
Cross-sectionof
Lead (mm )
2
RatedCurrentof
Equipment(Amp)
WARNING:
7
(D)MountingSuggestion
(C)RequirementsforInstallation
Thereare4semi-circularcutoutonthesideflangesoftheinverter.Itcanbe
usedforfixing TS-200/400ontothesystemenclosure.Wehighlyrecommend
mountinginthehorizontalposition.Pleasemakesureventilationopeningsare
freefromobstruction.
TS-400shouldbemountedonaflatsurfaceorholdingrackwithsuitablestrength.
Inordertoensurethelifespanoftheunit,pleaserefrainfromoperatingin
environmentofhighdustormoisture.Pleasemakesurethatventilationisnot
blockedandavoidlongtermoperationwithinhighambientenvironmentor
contin uo u sov er l oa di n g. T he r esh ou l dben oba r ri er sw it hi n1 5c moft h e
ventilatingholes.
(B)Suggestedbatterytypeandcapacity
Batterytype
Battery
capacity
Lead-acidbattery
12V/120Ah~ 24V/60Ah~ 48V/30Ah~
12V/400Ah 24V/200Ah 48V/100Ah
112 212 124 224 148 248
>15cm
Inverter Air
>15cm
Air
Figure6.1:ExampleofInstallation
8
(G) Importantnoticeonoutputload:
TS-200/400Seriescanpowermostequipmentthatneedsan ACsource.
Itcanprovide200W(TS-200)/400W(TS-400)continuously.Butforcertain
typesofload,theunitmaynotworkproperly.
(1)Sinceinductiveloadsormotorbasedequipmentsneedalargestartupcurrent
(2)Whentheoutputarecapacitiveorrectifiedequipment(suchasswitching
(6~10timestheratedcurrent),theinvertermaynotstartupsuccessfullywith
thesekindofload. Theusermustmakesurethepeakloadspecificationofthe
inverterissuitablefortheirapplication.
powersupply),itissuggestedtooperatetheseequipmentatnoloadorlight
loadduringstartup. ToensuresmoothpowerON,youshouldincreasethe
loadonlyafter TS-200/TS-400hasstartedup.
(F)Derating
(E)Exampleofsystemdiagram
TS-200/400
DCI/P
-
+
Chassis
WallorsystemFG
+
-
Battery
Shouldlessthan1.5m
Largerthan
15cm
LOAD
Asshortaspossible
ACO/P
Largerthan
15cm
Ambient Temperature( )
-10 100 20 30 35 40 50 60
20
40
50
60
80
100
Figure6.2:OutputDeratingCurve
Figure6.3:InputDeratingCurve
BatteryInputVoltage(V)
10.5VDC
21VDC
42VDC
11.5VDC
23VDC
46VDC
15VDC
30VDC
60VDC
20
40
60
80
100
(HORIZONTAL)
LOAD(%)
LOAD(%)
Others
TS-200-1xx
7.FailureCorrectionNotes
8.Warranty
TS-200/400shouldbeservicedbyaprofessionaltechnician. Anyimproperusage
Three years of global warranty is provided under normal operating conditions.
PleasedonotchangecomponentsormodifytheunitbyyourselforMEAN
WELL mayreservetherightnottoprovidethecompletewarranty.
ormodificationmaydamagetheunitorresultinshockhazard.Ifyouarenotableto
clearthefailurecondition,pleasecontact.
9
Clogwithforeignobjects Removetheforeignobjects.
Fandoes
notspin
(TS-400) Malfunctionofthefan Repairrequired.Pleasesenditback
tousoranyofourdistributors.
Shortcircuitprotection Makesuretheoutputisnot
overloadedorshortcircuited.
Batteriesareagedorbroken Replacethebatteries.
Discharging
periodof
batteriesis
tooshort
Batterycapacityistoosmall
Reconfirmthespecificationand
enlargethebatterycapacityas
suggested.
Status PossibleReasons WaystoEliminate
Abnormalinput
ChecktheDCinputsource.
Makesurethevoltageiswithinthe
requiredrange.
Overtemperature
protection
Makesurethattheventilationisnot
blockedortheambienttemperature
istoohigh.Pleasederatetheoutput
usageorreducetheambient
temperature.
Overloadprotection
Makesuretheoutputloaddoesnot
exceedtheratedvalueorthe
instantaneousstartupcurrentisnot
toohigh(forinductiveorcapacitive
loads).
No ACoutput
voltage
/