Mean Well TS-200 User manual

Brand: Mean Well

Model: TS-200

Type: User manual

TS-200/400

InverterInstructionManual

TS-200/400Inverter InstructionManual

Index

1.SafetyGuidelines ...............................................................................

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.........................................................................................

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2.Introduction

3.UserInterface

2.1Features

2.2 MainSpecification

3.2LEDIndicatoronFrontPanel

3.1FrontPanel ....................................................................................

......................................................

3.3RearPanel ....................................................................................

4. TS-200/400setup(OutputVoltage&Frequency)

4.1InitialState ..................................................................................

.............................

4.2 ProcedureofSettingUpOutputVoltageandFrequency

............

5.Protection

6.Installation&Wiring

7.FailureCorrectionNotes

8.Warranty

5.1InputProtection

5.2OutputProtection

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Jul.2010Version3

Inverter Inverter

Inverter

1.SafetyGuidelines(PleasereadthroughthismanualbeforeassemblingTS-

2.Introduction

200/400)

Riskofelectricalshockandenergyhazard. Allfailuresshouldbeexaminedbya

TS-200/400isaDC/AC TrueSineWaveInverterusingthelatesthighfrequency

TS-200/400cancontinuouslyprovide200W/400Wofpuresinewaveoutputwith

Reductioninproductsizeandhighefficiencyof88.5%wereachievedthroughthe

GeneralapplicationsincludePC,ITE,vehicles,yachts,homeappliances,motors,

TS-200doesnothavebuilt-infanandcanbecooledwithfreeairconvection.

Pleasedonotinstalltheinverterinplaceswithhighmoistureornearwater.

Pleasedonotinstalltheinverterinplaceswithhighambienttemperature,under

Pleaseonlyconnectbatterieswiththesamebrandandmodelnumberinonebattery

Neverallowasparkorflameinthevicinityofthebatteriesbecauseitmaygenerate

Makesuretheairflowfromthefanof TS-400isnotobstructedatbothsides(front

Pleasedonotstackanyobjectontheinverterbecauseitmayimpedeheatdissipation.

qualifiedtechnician.Pleasedonotremovethecaseoftheinverterbyyourself!

Highperformanceinverterdesignedforusewithbatterybankdrawingpowerfrom

THD<3%tovarioustypesofloads(e.g.inductive&capacitive).Itcanalsoprovide

useofhighfrequencyswitchingtechnology.

power.

shorttermpowerof230W/460Wfor3minutesand300W/600Wfor10seconds.

Itcanwithstandsurgerequirementof400W/800Wfor30 ACcycles.

thebatteryandconvertingitinto ACvoltage.

directsunlightornearflamesource.

bank.Usingbatteriesfromdifferentmanufacturersordifferentcapacityisstrictly

explosivegasesduringoperation.

andback)oftheinverter.Pleaseallowatleast15cmofspace.

prohibited!

Don't

disassemble

Keepawayfrom

moisture

Keepawayfrom

fireorhigh

temperature

Don'tstackon

theinverter

Keepgood

ventilation

True sine wave output (THD < 3.0%)

Rated power 200W (TS-200) / 400W (TS-400)

High efficiency up to 88.5%

2.1 Features

WARNING:

Itissuggestedtoexecuteregularbatterymaintenance

Batterieswillhaveagingproblemafteryearsofoperation.

(e.g.everyyear).Onceaged,thebatteriesshouldbechanged

byprofessionaltechnician,orthefailedbatteriesmaycause

fireorotherhazards.

Remote ON/OFF control

Complete protective features

Output voltage / Frequency selectable

Fully digital controlled

Compliance to UL458 / FCC / E 13 / CE

Can be used for most electronic products with AC input

3 years global warranty

2.2 MainSpecification

TS-200

TS-400

DCcurrent

Efficiency

Offmode

currentdraw

Offmode

currentdraw

Protection

10.5~15.0V

20A

40A

86%

84.5%

Under1.0mA whenpowerswitchisintheOFFposition

21.0~30.0V

10A

20A

87.5%

86%

42.0~60.0V

10A

88%

87%

10.5~15.0V

20A

40A

86%

21.0~30.0V

10A

20A

87.5%

42.0~60.0V

10A

88%

88.5%

Model

Rated

power

Rated

power

ACvoltage

Waveform

Protection

112

30 ACcycles

200Wcontinuously,230Wfor3minutes,300Wfor10seconds,and400Wfor

400Wcontinuously,460Wfor3minutes,600Wfor10seconds,and800Wfor

124

148

212

224

248

110Vac,60Hz(Factorysetting)

110Vac, 60Hz (Factory setting)

100/110/115/120Vac(Selectablebysettingbutton)

100/110/115/120Vac(Selectable by setting button) (Selectable by setting button)

50/60Hz(Selectablebysettingbutton)

50/60Hz (Selectable by setting button)

ACshort,overload,overtemperature

200/220/230/240Vac(Selectablebysettingbutton)

200/220/230/240Vac

230Vac,50Hz(Factorysetting)

230Vac, 50Hz (Factory setting)

Overcurrent,batteryreversepolaritybyfuse,batterylowshutdown,Batterylowalarm

Bat.voltage

range

Bat.voltage

range

Truesinewave(THD<3.0%)atratedinputvoltage

Figure3.1:FrontPanel

ACoutputoutlet: Forapplicationdemandsofdifferentgeographicareasallover

Ventilationholes: Pleasemakesurethereisgoodventilationandthelifespan

oftheinvertercanbepreserved.

FunctionSetting: Outputvoltageandfrequencycanbesetthroughthisbutton.

LEDIndicatingPanel: Showsinverteroperatingstatus.

theworld,therearemanydifferentkindsofoptional ACoutlets

tochoosefrom.

ACOUTPUT Status

Setting

Type-B Type-C Type-D Type-E Type-F

Europe Australia U.K. Japan GFCI

3.UserInterface

3.1FrontPanel

Type-A

Receptacle

types

Area USA

3.3Rearpanel

Batteryinput(+),(-)

Ventilationopening

PowerON/OFFswitch

Frameground(FG)

Remotecontrolconnector(JST B-XH)

3.2LEDindicatoronfrontpanel

StatusLED:Represents TS-200/400currentoperatingstatus

*Note:Refertosection5.2forexplanationofabnormalstatus

Green Orange(flashing) Red

Status

LEDcolor

Normal Remote control OFF Abnormal

Figure3.2:RearPanel

(TS-200) (TS-400)

4.TS-200/400setup(OutputVoltage&Frequency)

4.1InitialState

4.2ProcedureofSettingupOutputVoltageandFrequency

Theinitialstatesoftheinvertersareeither110Vac/60Hzor230Vac/50Hz.If

usersneedtoreviseitforcertainapplication,itcanbedoneusingthesetting

buttono nth ef ro n tpa ne l( Pl ea s ere fe rt ose ct i on4 .2 ) . Th eun i twi lls t ar tup

automaticallyafterthesettingprocedureisfinishedandthenewsettingswill

beexecuted. Thesenewsettingswillbekepteveniftheunitispoweroff/onfor

anyreason.

STEP 1: Theinvertershouldbeturnedoffbeforeresetting.Inputbatteriesshould

beconnectedandtheloadsshouldberemoved.

STEP 2:Useaninsulatedsticktopressthesettingbuttonandthenturnonthe

powerswitch.OrangeledindicationwillflashONandOFF. Afterpressing

for5seconds,theinverterwillsendouta"Beep "s o u n d .U serscan

releasethebuttonandgoonwiththesettingprocedure.

Chassis

Ground

R.C

OFF

ReversePolarity

WillDamage TheUnit.

OFF

Chassis

Ground

ReversePolarity

WillDamage TheUnit.

R.C

BC B

E E

D D

A A

STEP 3:Pleasereferto Table4-1andcheckwhethertheoutputvoltageiswhat

youneed.Ifyes,pleaseskiptoSTEP 5.Ifnot,startfromSTEP 4.

Table4-1LEDindicationofoutputvoltage

Figure4.1 Adjustmentofoutputvoltageandfrequency

ACOUTPUT

Status

Setting

100V/(200V) 110V/(220V) 115V/(230V) 120V/(240V)

Outputvoltage

LED

Continuous Flashing

(Red) (Red) (Green) (Green)

Useaninsulatedstickto

pressthissettingbutton

Table4-2LEDindicationoffrequencyselection

STEP 4: TheLEDwillchangestateeachtimeyoupressthesettingbuttonfor1

secondandthenrelease(refertoFigure4.2).Pleaseselectthevoltage

thatyouneed.

Figure4.2:StateCirculationDiagramofOutputVoltage

Continuous

Flashing

110Vac

100Vac

115Vac

120Vac

(220Vac)

(200Vac)

(230Vac)

(240Vac)

STEP 5: Afterselectingtheoutputvoltage,pressthesettingbuttonfor3~5seconds

STEP 6:Pleasereferto Table4-2andcheckwhethertheoutputfrequencyis

andtheinverterwillsendouta"Beep"sound.Voltagesettingisnow

finalizedandyoumaygoontothefrequencysetting.

whatyouneed.Ifyes,pleaseskiptoSTEP 8.Ifnot,startfromSTEP 7.

STEP 7: TheLEDwillchangestateeachtimeyoupressthesettingbuttonfor1

STEP 8: Aftersettingthefrequency,pressthesettingbuttonforaround5seconds

secondandthenrelease(refertoFigure4.2).Pleaseselectthefrequency

thatyouneed.

andtheinverterwillsendouta"Beep"sound. Thebuttoncanbereleased

andallthesettingsarefinalized. Theinverterwillandallthesettings

arefinalized. Theinverterwillautomaticallystoreallthesettingsand

starttooperate.

LED

Frequency

50Hz

60Hz

(Orange)

5.Protection

5.1Inputprotection

(A)Batterypolarityprotection: Ifthebatteryinputisconnectedinreverse

(B)Batterylowshutdown: Whenthebatteryvoltageislowerthenthepreset

(C)BatteryOVP: Whenthebatteryvoltageistoohigh,theinverterwillautomatically

polarity,theinternalfuseoftheinverterwouldblowandtheinvertershould

besendbacktoMEANWELL forrepair.

value,theinverterwillautomaticallyterminatetheoutputthusprotectthe

batteryfromdamage.

terminatetheoutputandthebuilt-inbuzzerwillbeactivatedtoinformtheuser.

AfterbypassingtheOVP condition,theinvertershouldberepoweredONto

resumeoperation.

5.2Outputprotection

ThedisplaypanelwillshowfailurestatususingredLEDindicatorswheninverter

isfacedwithabnormaloperatingconditions. Thisletstheuserknowtherecould

beproblemswiththeirsetup.

(1)OTP: Whentheinternaltemperatureishigherthanthelimitvalue,OTP will

activateandautomaticallyshutdowntheunit.Usersshouldwaitforatleast

30minutesbeforerestartingtheunit.

istoolowortoohigh,theunitwillturnOFFandshouldberestartedagain.

(2) ACoutputabnormalprotection: Whenthe ACoutputvoltageoftheinverter

(3) ACoutputshortcircuitprotection: Whenashortcircuitsituationoccursat

(4) Batteryvoltageabnormalprotection: Whenthebatteryvoltageistoohigh

(5) OLP: Whentheoutputisoverloadedbetween210~230W(TS-200)/420~460W

theoutputsideoftheinverterortheloadincreasegreatlyinashortperiodof

time,theunitwillturnOFFandshouldberestartedagain.

ortoolow,thisprotectionwillbeactivated. Inverterwillautorecoverafter

thebatteryvoltagegoesbacktoasafelevelandtheuserdonotneedto

restartit.

(TS-400),theinvertercanstillcontinuouslyprovidepowerfor3minutes.

Afterthat,iftheoverloadconditionisnotremoved,overloadprotectionwill

activate.Whentheloadishigherthan400W(TS-200)/800W(TS-400),the

overloadprotectionwillbeactivatedinstantly.Fortheseoverloadprotections,

onceactivated,theunitmustresettorecover.

Table6-1Suggestionforwireselection

6.Installation&Wiring

(A)WiringforBatteries: Wireconnectionsshouldbeasshortaspossibleandless

than1.5meterishighlyrecommended.Makesurethatsuitablewiresarechosen

basedonthecurrentrating. Toosmallofacross-sectionwillresultinoverheating

andcouldinducefirehazard.

Pleasechoosesuitablebatteriesthatarecompatiblewiththeratedinput

DCvoltageofTS-200/400(refertospec).IftheinputDCvoltageistoo

low(ex.using12Vdcbatterybankfor24Vdcinputmodels),TS-200/400

willnotstartedup.IftheinputDCvoltageistoohigh(ex.using48Vdc

batterybankfor24Vdcinputmodels),TS-200/400couldgetdamaged!

10A ~13A

13A ~16A

16A ~25A

25A ~32A

32A ~40A

40A ~63A

1.25

1.5

2.5

AWG

Invertermodel

TS-200

148/248

124/224

112/212

TS-400

148/248

124/224

112/212

Cross-sectionof

Lead (mm )

RatedCurrentof

Equipment(Amp)

WARNING:

(D)MountingSuggestion

(C)RequirementsforInstallation

Thereare4semi-circularcutoutonthesideflangesoftheinverter.Itcanbe

usedforfixing TS-200/400ontothesystemenclosure.Wehighlyrecommend

mountinginthehorizontalposition.Pleasemakesureventilationopeningsare

freefromobstruction.

TS-400shouldbemountedonaflatsurfaceorholdingrackwithsuitablestrength.

Inordertoensurethelifespanoftheunit,pleaserefrainfromoperatingin

environmentofhighdustormoisture.Pleasemakesurethatventilationisnot

blockedandavoidlongtermoperationwithinhighambientenvironmentor

contin uo u sov er l oa di n g. T he r esh ou l dben oba r ri er sw it hi n1 5c moft h e

ventilatingholes.

(B)Suggestedbatterytypeandcapacity

Batterytype

Battery

capacity

Lead-acidbattery

12V/120Ah~ 24V/60Ah~ 48V/30Ah~

12V/400Ah 24V/200Ah 48V/100Ah

112 212 124 224 148 248

>15cm

Inverter Air

>15cm

Air

Figure6.1:ExampleofInstallation

(G) Importantnoticeonoutputload:

TS-200/400Seriescanpowermostequipmentthatneedsan ACsource.

Itcanprovide200W(TS-200)/400W(TS-400)continuously.Butforcertain

typesofload,theunitmaynotworkproperly.

(1)Sinceinductiveloadsormotorbasedequipmentsneedalargestartupcurrent

(2)Whentheoutputarecapacitiveorrectifiedequipment(suchasswitching

(6~10timestheratedcurrent),theinvertermaynotstartupsuccessfullywith

thesekindofload. Theusermustmakesurethepeakloadspecificationofthe

inverterissuitablefortheirapplication.

powersupply),itissuggestedtooperatetheseequipmentatnoloadorlight

loadduringstartup. ToensuresmoothpowerON,youshouldincreasethe

loadonlyafter TS-200/TS-400hasstartedup.

(F)Derating

(E)Exampleofsystemdiagram

TS-200/400

DCI/P

Chassis

WallorsystemFG

Battery

Shouldlessthan1.5m

Largerthan

15cm

LOAD

Asshortaspossible

ACO/P

Largerthan

15cm

Ambient Temperature( )

-10 100 20 30 35 40 50 60

100

Figure6.2:OutputDeratingCurve

Figure6.3:InputDeratingCurve

BatteryInputVoltage(V)

10.5VDC

21VDC

42VDC

11.5VDC

23VDC

46VDC

15VDC

30VDC

60VDC

100

(HORIZONTAL)

LOAD(%)

Others

TS-200-1xx

7.FailureCorrectionNotes

8.Warranty

TS-200/400shouldbeservicedbyaprofessionaltechnician. Anyimproperusage

Three years of global warranty is provided under normal operating conditions.

PleasedonotchangecomponentsormodifytheunitbyyourselforMEAN

WELL mayreservetherightnottoprovidethecompletewarranty.

ormodificationmaydamagetheunitorresultinshockhazard.Ifyouarenotableto

clearthefailurecondition,pleasecontact.

Clogwithforeignobjects Removetheforeignobjects.

Fandoes

notspin

(TS-400) Malfunctionofthefan Repairrequired.Pleasesenditback

tousoranyofourdistributors.

Shortcircuitprotection Makesuretheoutputisnot

overloadedorshortcircuited.

Batteriesareagedorbroken Replacethebatteries.

Discharging

periodof

batteriesis

tooshort

Batterycapacityistoosmall

Reconfirmthespecificationand

enlargethebatterycapacityas

suggested.

Status PossibleReasons WaystoEliminate

Abnormalinput

ChecktheDCinputsource.

Makesurethevoltageiswithinthe

requiredrange.

Overtemperature

protection

Makesurethattheventilationisnot

blockedortheambienttemperature

istoohigh.Pleasederatetheoutput

usageorreducetheambient

temperature.

Overloadprotection

Makesuretheoutputloaddoesnot

exceedtheratedvalueorthe

instantaneousstartupcurrentisnot

toohigh(forinductiveorcapacitive

loads).

No ACoutput

voltage

Mean Well TS-200 User manual

Mean Well TS-200 User manual

Mean Well TS-200 User manual

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