Toro Titan XS5450 Riding Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3433-650RevA
Titan
®
X4850,X5450,XS4850,and
XS5450RidingMower
ModelNo.74874—SerialNo.400000000andUp
ModelNo.74877—SerialNo.400000000andUp
ModelNo.74887—SerialNo.400000000andUp
ModelNo.74889—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3433-650*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
Gotowww.Toro.comtoviewspecicationsonyour
model.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuous
period,ensurethattheHighAltitudeKithasbeen
installedsothattheenginemeetsCARB/EPA
emissionregulations.TheHighAltitudeKit
increasesengineperformancewhilepreventing
spark-plugfouling,hardstarting,andincreased
emissions.Onceyouhaveinstalledthekit,attach
thehigh-altitudelabelnexttotheserialdecalon
themachine.ContactanyAuthorizedService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe
enginetoitsoriginalfactorycongurationwhen
runningtheengineunder1500m(5,000ft).Do
notoperateanenginethathasbeenconverted
forhigh-altitudeuseatloweraltitudes;otherwise,
youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachine
hasbeenconvertedforhigh-altitudeuse,lookfor
thefollowinglabel.
decal127-9363
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyhomeownersinresidentialapplications.Itis
designedprimarilyforcuttinggrassonwell-maintained
lawns.Itisnotdesignedforcuttingbrush,mowing
grassandothergrowthalongsidehighways,orfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g297254
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthe
spacebelow:
ModelNo.
SerialNo.
Thesafety-alertsymbol(Figure2)appearsbothin
thismanualandonthemachinetoidentifyimportant
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
safetymessagesthatyoumustfollowtoavoid
accidents.Thissymbolwillappearwiththeword
Danger,Warning,orCaution.
Dangerindicatesanimminentlyhazardous
situationwhich,ifnotavoided,willresultindeath
orseriousinjury.
Warningindicatesapotentiallyhazardous
situationwhich,ifnotavoided,couldresultin
deathorseriousinjury.
Cautionindicatesapotentiallyhazardoussituation
which,ifnotavoided,mayresultinminoror
moderateinjury.
sa-black
Figure2
1.Safety-alertsymbol
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview....................................................11
Controls............................................................11
Specications..................................................13
BeforeOperation.................................................13
BeforeOperationSafety...................................13
AddingFuel......................................................14
PerformingDailyMaintenance..........................15
BreakinginaNewMachine..............................15
UsingtheSafety-InterlockSystem....................15
PositioningtheSeat..........................................16
AdjustingtheMyRide™Suspension
System..........................................................16
ConvertingtoSideDischarge...........................17
DuringOperation.................................................21
DuringOperationSafety...................................21
EnteringtheOperatorsPosition.......................23
OperatingtheParkingBrake.............................23
EngagingtheBlade-ControlSwitch
(PTO)............................................................23
DisengagingtheBlade-ControlSwitch
(PTO)............................................................24
OperatingtheThrottle.......................................24
OperatingtheChoke.........................................24
OperatingtheKeySwitch.................................24
StartingtheEngine...........................................25
ShuttingOfftheEngine.....................................25
UsingtheMotion-ControlLevers.......................25
DrivingtheMachine..........................................26
UsingtheSideDischarge.................................27
AdjustingtheHeightofCut...............................27
AdjustingtheAnti-ScalpRollers........................27
OperatingTips.................................................28
AfterOperation....................................................29
AfterOperationSafety......................................29
PushingtheMachinebyHand..........................29
TransportingtheMachine.................................30
Maintenance...........................................................32
MaintenanceSafety..........................................32
RecommendedMaintenanceSchedule(s)...........32
Pre-MaintenanceProcedures..............................34
ReleasingtheMower-DeckCurtain..................34
EngineMaintenance...........................................34
EngineSafety...................................................34
ServicingtheAirCleaner..................................34
ServicingtheEngineOil....................................36
ServicingtheSparkPlug...................................38
CleaningtheCoolingSystem............................39
FuelSystemMaintenance...................................40
ReplacingtheIn-LineFuelFilter.......................40
ElectricalSystemMaintenance...........................41
ElectricalSystemSafety...................................41
ServicingtheBattery.........................................41
3
ServicingtheFuses..........................................42
DriveSystemMaintenance..................................43
CheckingtheTirePressure...............................43
BeltMaintenance................................................43
InspectingtheBelts..........................................43
ReplacingtheMowerBelt.................................43
MowerMaintenance.............................................44
BladeSafety.....................................................44
ServicingtheCuttingBlades.............................44
LevelingtheMowerDeck..................................47
RemovingtheMowerDeck...............................49
InstallingtheMowerDeck.................................50
ReplacingtheGrassDeector..........................50
Cleaning..............................................................51
CleaningtheSuspensionSystem.....................51
DisposingofWaste...........................................51
Storage...................................................................52
StorageSafety..................................................52
CleaningandStorage.......................................52
StoringtheBattery............................................53
Troubleshooting......................................................54
Schematics.............................................................56
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Readandunderstandthecontentsofthis
OperatorsManualbeforestartingtheengine.
Keepbystandersandchildrenaway.
Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Allowonlypeople
whoareresponsible,trained,familiarwiththe
instructions,andphysicallycapabletooperateor
servicethemachine.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15°.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards,
safetyswitches,andothersafetyprotective
devicesinplaceandfunctioningproperly.
Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatorsposition.Allowthemachinetocool
beforeservicing,adjusting,fueling,cleaning,or
storingit.
4
SlopeIndicator
g011841
Figure4
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decaloemmarkt
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal117-1194
117-1194
1.Beltrouting
2.Engine
decal121-2989
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
decal130-0731
130-0731
1.Warning—thrownobject
hazard;keepthedeector
shieldinplace.
2.Cuttinghazardofhandor
foot,mowerblade—keep
awayfrommovingparts.
6
decal130-0765
130-0765
1.ReadtheOperator's
Manual.
3.Removethekeybefore
performingmaintenance.
2.Height-of-cutselection
decal131-1097
131-1097
1.Oildrain
decal132-0872
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raisedbafe—donot
operatethemachinewith
anopendeck;usea
baggerorabafe.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
decal136-4243
136-4243
1.Fast4.Reverse
2.Slow
5.Parkingbrakedisengaged
3.Neutral6.Parkingbrakeengaged
decal136-4244
136-4244
1.Fast3.Neutral
2.Slow
4.Reverse
decal136-5596
136-5596
1.Checkthetirepressure
every25operatinghours.
4.Checkthetirepressure
every25operatinghours.
2.Engineoil
5.ReadtheOperator's
Manualbeforeperforming
maintenance.
3.Checkthetirepressure
every25operatinghours.
7
decal138-2456
138-2456
1.ReadtheOperators
Manual.
3.Donotoverllthefuel
tank.
2.Parkthemachineona
levelsurfacewhenlling
thefueltank.
decal140-3493
140-3493
1.Heightofcut(millimeters)
decal139-7473
139-7473
1.Fast
4.PTO—disengage
2.Slow5.PTO—engage
3.Choke
8
Decal132-0869isformachineswithMyRideonly.
decal132-0869
132-0869
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperatorsManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson
thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.
1.Warning—readthe
Operator'sManual.
3.Cutting/dismemberment
hazardofthehand,mower
blade;entanglement
hazardofthehand,
belt—stayawayfrom
movingparts;keepall
guardsandshieldsinplace.
5.Tippinghazard—donot
usedualrampswhen
loadingontoatrailer;use
1rampwideenoughfor
themachine;usearamp
withaslopelessthan15°;
backuptherampwhen
loadingthemachineand
driveforwardofftheramp
whenunloading.
7.Tippinghazard—donotuse
themachineneardrop-offs
oronslopesgreaterthan
15°;onlyoperateacross
slopeslessthan15°.
2.Warning—readthe
Operator'sManualbefore
performingmaintenance;
engagetheparkingbrake,
removethekey,and
disconnectthesparkplug.
4.Thrownobject
hazard—keepbystanders
away;pickupdebris
beforeoperating;keepthe
deectorinplace.
6.Runoverhazard—donot
carrypassengers;look
behindyouwhenmowing
inreverse.
Decal133-5198isformachineswithMyRideonly.
decal133-5198
133-5198
1.Camlock2.Camunlock
Decal140-3451isformachineswithoutMyRideonly.
9
decal140-3451
140-3451
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperatorsManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson
thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.
1.Warning—readtheOperator’sManual.5.Tippinghazard—donotusethemachineneardrop-offsoron
slopesgreaterthan15°;operateacrossslopeslessthan15°.
2.Warning—readtheOperatorsManualbeforeperforming
maintenance;movethetractioncontrolstotheParkposition,
removethekey,anddisconnectthesparkplugwire.
6.Cuttingdismembermenthazardofhand,mowerblade;
entanglementhazardofhand,belt—stayawayfrommoving
parts;keepallguardsandshieldsinplace.
3.Runoverhazard—donotcarrypassengers;lookbehindyou
whenmovinginreverse.
7.Tippinghazard—donotusedualrampswhenloadingontoa
trailer;use1rampwideenoughforthemachine;usearamp
withaslopelessthan15°;backuptheramp(inreverse)and
driveforwardofftheramp.
4.Thrownobjecthazard—keepbystandersaway;pickupdebris
beforemowing;keepthedeectorinplace.
10
ProductOverview
g303937
Figure5
1.Deck-liftpedal4.Controls
7.Mowerdeck10.Parking-brakelever
2.Height-of-cutpin
5.Engine8.Anti-scalproller11.MyRidesuspension
system(MyRidemachines
only)
3.Motion-controllever6.Fuelcap
9.Casterwheel
Controls
BecomefamiliarwithallcontrolsinFigure6and
Figure7beforeyoustarttheengineandoperatethe
machine.
ControlPanel
g297595
Figure6
1.Hourmeter4.Keyswitch
2.Throttlecontrol5.Blade-controlswitch
(powertakeoff)
3.Chokecontrol
11
FuelGauge
Thefuelgaugedisplaystheamountoffuelinthetank
(Figure7).
g238298
Figure7
1.Fuelgauge2.Fuel-tankcap
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure6).
ChokeControl
Usethechokecontroltostartacoldengine(Figure6).
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure6).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure5).
Neutral-LockPosition
Movethemotion-controlleversoutwardfromthe
centertotheNEUTRAL-LOCKpositionwhenexiting
themachine(Figure32).Alwayspositionthe
motion-controlleversintotheNEUTRAL-LOCKposition
whenyoustopthemachineorleaveitunattended.
Parking-BrakeLever
Theparking-brakeleverislocatedontheleftsideof
theconsole(Figure5).Thebrakeleverengagesa
parkingbrakeonthedrivewheels.
Toengagetheparkingbrake,pulluptheleveruntilit
latchesintothedetentslot.
Todisengagetheparkingbrake,pulltheleveroutof
thedetentslotandtowardyou,thenpushitdown.
FootPedalDeck-LiftSystem
Thefootpedaldeck-liftsystemallowsyoutolower
andraisethedeckfromtheseatedposition.You
canusethefootpedaltoliftthedeckbrieytoavoid
obstacles(Figure5).
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART(Figure6).
RefertoStartingtheEngine(page25).
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch,representedbya
power-takeoff(PTO)symbol,engagesand
disengagespowertothemowerblades(Figure6).
Height-of-CutPin
Theheight-of-cutpinworkswiththefootpedaltolock
thedeckinaspeciccuttingheight.Adjusttheheight
ofcutonlywhenthemachineisnotmoving(Figure5).
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.Toro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
12
Specications
Specicationsanddesignaresubjecttochange
withoutnotice.
48inMower
Deck
54inMower
Deck
60inMower
Deck
Cuttingwidth122cm(48
inches)
137cm(54
inches)
152cm(60
inches)
Widthwith
deector
down
163cm(64
inches)
178cm(70
inches)
193cm(76
inches)
Widthwith
deector
raised
140cm(55
inches)
155cm(61
inches)
170cm(67
inches)
Length
206cm(81
inches)
206cm(81
inches)
206cm(81
inches)
Height
122cm(48
inches)
122cm(48
inches)
122cm(48
inches)
Weight
356kg(784
lb)
363kg(800
lb)
370kg(815
lb)
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Inspecttheareawhereyouwillusethemachine,
andremoveallobjectsthatcouldinterferewith
theoperationofthemachineorthatthemachine
couldthrow.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Checkthatoperator-presencecontrols,safety
switches,andguardsareattachedandworking
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatorsposition.Allowthemachinetocool
beforeservicing,adjusting,fueling,cleaning,or
storingit.
Beforemowing,inspectthemachinetoensure
thatthecuttingassembliesareworkingproperly.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
Donotcarrypassengersonthemachine.
Keepbystandersandpetsawayfromthemachine
duringoperation.Shutoffthemachineand
attachment(s)ifanyoneentersthearea.
Donotoperatethemachineunlessallguardsand
safetydevices,suchasthedeectorsandthe
entiregrasscatcher,areinplaceandfunctioning
properly.Replacewornordeterioratedpartswhen
necessary.
13
FuelSafety
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.
Fillthefueltankoutdoorsonlevelground,in
anopenarea,andwhentheengineiscold.
Wipeupanyfuelthatspills.
Donothandlefuelwhensmokingoraroundan
openameorsparks.
Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil
thefuelvaporshavedissipated.
Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
Keepfuelawayfromyoureyesandskin.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersonthegroundandawayfromyour
vehiclebeforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanfromafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.
Donotoverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Cleangrassanddebrisfromthecuttingunit,
mufer,drives,grasscatcher,andengine
compartmenttohelppreventres.Cleanupoilor
fuelspills.
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Usefuelstabilizer/conditionerinthemachinetokeep
thefuelfreshlongerwhenusedasdirectedbythe
fuel-stabilizermanufacturer.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addtheamountoffuelstabilizer/conditionertofresh
fuelasdirectedbythefuel-stabilizermanufacturer.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltankuntilthefuelgaugereadsatthe
fullmark(Figure8).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
14
g197123
Figure8
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page32).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Theparkingbrakeisengaged.
Thesafety-interlocksystemalsoisdesignedtoshut
offtheenginewheneverthecontrolleversareoutof
theNEUTRAL-LOCKpositionandyourisefromtheseat.
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sitontheseat,engagetheparkingbrake,and
movetheblade-controlswitch(PTO)totheON
position.Trystartingtheengine;theengine
shouldnotcrank.
2.Sitontheseat,engagetheparkingbrake,and
movetheblade-controlswitch(PTO)totheOFF
position.Moveeithermotion-controllever(out
oftheNEUTRAL-LOCKposition).Trystartingthe
engine;theengineshouldnotcrank.Repeatfor
othercontrollever.
3.Sitontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controlleversto
theNEUTRAL-LOCKposition.Starttheengine.
Whiletheengineisrunning,releasetheparking
brake,engagetheblade-controlswitch(PTO),
andriseslightlyfromtheseat;theengineshould
shutoff.
15
4.Sitontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
toNEUTRAL-LOCKposition.Starttheengine.
Whiletheengineisrunning,centereither
motion-controlleverandmoveitforwardor
reverse;theengineshouldshutoff.Repeatfor
othermotion-controllever.
5.Sitontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controlleversto
NEUTRAL-LOCKposition.Trystartingtheengine;
theengineshouldnotcrank.
PositioningtheSeat
Theseatcanmoveforwardandbackward.Position
theseatwhereyouhavethebestcontrolofthe
machineandaremostcomfortable(Figure9).
g027632
Figure9
AdjustingtheMyRide™
SuspensionSystem
MachineswithMyRideOnly
TheMyRide™suspensionsystemadjuststoprovidea
smoothandcomfortableride.Youcanadjusttherear
springstoquicklyandeasilychangethesuspension
system.Positionthesuspensionsystemwhereyou
aremostcomfortable(Figure10andFigure11).
Theslotsfortherearspringshavedetentpositionsfor
reference.Youcanpositiontherearspringsanywhere
intheslot,notjustinthedetentpositions.
Thefollowinggraphicshowsthepositionforasoftor
rmrideandthedifferentdetentpositions(Figure10).
g195744
Figure10
1.Firmestposition3.Detentsintheslots
2.Softestposition
Note:Ensurethattheleftandrightspringsare
alwaysadjustedtothesamepositions.
16
g195746
g195745
Figure11
ConvertingtoSide
Discharge
Themowerdeckandmowerbladesshippedwiththe
machineweredesignedforoptimummulchingand
side-dischargeperformance.
Installthefastenersintothesameholesinthedeck
fromwheretheywereoriginallyremoved.This
ensuresthatnoholesareleftopenwhenoperating
themowerdeck.
WARNING
Openholesinthemachineexposeyouand
otherstothrowndebristhatcancausesevere
injury.
Neveroperatethemachinewithout
hardwaremountedinallholesinthe
machinehousing.
Installthehardwareinthemountingholes
whenyouremovethemulchingbafe.
Machineswith122cm(48-inch)
MowerDecks
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethemowerdeck;refertoRemovingthe
MowerDeck(page49).
4.Removethe2locknuts(5/16inch)securedto
theweldedpostsoftheleftbafeonthetopof
themowerdeckatthecenterandleftofcenter
positions(Figure12).
g011149
Figure12
1.Locknut(5/16inch)3.Leftbafe
2.Carriagebolt(5/16x3/4
inch)
4.Installthefastenershere.
17
5.Removethecarriageboltandlocknutonthe
sidewallofthemowerdecksecuringtheleft
bafetothedeck.
6.Removetheleftbafefromthemowerdeckas
showninFigure12.
7.Removethe2carriagebolts(5/16x3/4
inch)and2locknuts(5/16inch)securingthe
assembledrightbafeandbafeguardtothe
mowerdeck(Figure13).
g191136
Figure13
1.Carriagebolt(5/16x3/4
inch)
3.Rightbafe
2.Locknut(5/16inch)4.Bafeguard
8.Removethe2locknuts(5/16inch)tosecuring
theweldedpostsoftherightbafetothetopof
themowerdeckatthecenterandrightofcenter
positions(Figure14).
Note:Removetherightbafefromthemower
deck.
g010704
Figure14
1.Locknut(5/16inch)3.Weldedposts(rightbafe)
2.Rightbafe
9.Locatethecutoffbafeintheloosepartsbag
andremovethefastenersattherearholesof
thedischargeplate(Figure15).
g190734
Figure15
1.Carriagebolts(existing)3.Cutoffbafe(loose)
2.Rearholesinthe
dischargeplate
4.Locknuts(existing)
10.Installthebafeatthesidedischargeopening
onthemowerdeck.
11.Usethefastenersremovedtosecurethecutoff
bafetothedeck.
12.Installthemowerdeck;refertoInstallingthe
MowerDeck(page50).
Machineswith137cm(54-inch)
MowerDecks
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethemowerdeck;refertoRemovingthe
MowerDeck(page49).
4.Removethe3locknuts(5/16inch)securedto
theweldedpostsoftheleftbafeonthetopof
themowerdeckatthecenter,leftofcenter,and
leftpositions(Figure16).
18
g011149
Figure16
1.Locknut(5/16inch)3.Leftbafe
2.Carriagebolt(5/16x3/4
inch)
4.Installthefastenershere.
5.Removethecarriageboltandlocknutonthe
sidewallofthemowerdecksecuringtheleft
bafetothedeck(Figure16).
6.Removetheleftbafefromthemowerdeck
(Figure16).
7.Locatethe2boltsinloosepartsandusethe
existinglocknutsandinstallthesefastenersinto
theholesshowninFigure16onthemowerdeck
topreventyingdebris.
Note:Installtheboltupward,throughthe
undersideofthedeckanduseanexisting
locknuttosecurefromthetopside.
8.Removethecarriagebolt(5/16x3/4inch)and
locknut(5/16inch)ontherearwallofthemower
decksecuringthebafetothedeck(Figure17).
g190737
Figure17
1.Locknuts—frontof
dischargeplate(install
afterremovingthebafe)
5.Bafeguard—54-inch
decks
2.Hex-headbolt—forward
holeindeck(installafter
removingthebafe)
6.Locknut(5/16inch)
3.Locknut—forwardholein
deck(installafterremoving
thebafe)
7.Carriagebolt(5/16x3/4
inch)
4.Carriagebolts—frontof
dischargeplate(install
afterremovingthebafe)
9.Locatethebafeguardatthefrontedgeofthe
sidedischargeopening(Figure17).
10.Removethefastenerssecuringthebafeguard
andtherightbafetothemowerdeck(Figure
17).
Note:Removethebafeguardandretainall
fasteners.
11.Removethe2locknuts(5/16inch)securingthe
weldedpostsoftherightbafetothetopof
themowerdeckatcenterandrightofcenter
positions(Figure18).
19
g010704
Figure18
1.Locknut(5/16inch)3.Weldedposts(rightbafe)
2.Rightbafe
12.Removethecarriageboltandlocknutsecuring
therightbafetothetopofthemowerdeckand
removetherightbafefromthemowerdeck
(Figure18).
13.Installthefastenersremovedpreviouslyatthe
frontholesinthedischargeplateandforward
holeinthedeck(Figure17).
14.Locatethecutoffbafeintheloosepartsbag,
removethefastenersattherearholesofthe
dischargeplate,andinstallthebafeatthe
side-dischargeopeningonthemowerdeck
(Figure19).
g190735
Figure19
1.Carriagebolts3.Cutoffbafe
2.Rearholesinthe
dischargeplate
4.Locknuts
15.Usethefastenersremovedtosecurethecutoff
bafetothedeck.
16.Installthemowerdeck;refertoInstallingthe
MowerDeck(page50).
20
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Toro Titan XS5450 Riding Mower User manual

Category
Lawnmowers
Type
User manual

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