SINCE
1906
SINCE
1906
MODEL SB1099
***IMPORTANT UPDATE***
Copyright © September, 2022 by South Bend Tools
WARNING: No portion of this manual may be reproduced without written approval.
#JM22435 Printed in Taiwan
Applies to Models Mfd. Since 01/22
and Owner’s Manual Printed 02/21
The following change was made to this machine since the owner’s manual was printed:
• The inlet adapter has changed.
Aside from this information, all other content in the owner’s manual applies and MUST be read and
understood for your own safety. IMPORTANT: Keep this update with the owner’s manual for
future reference.
If you have any further questions about this manual update or the changes made to the machine,
contact our Technical Support at (360) 734-1540 or email www.southbendtools.com.
READ THIS FIRST
New Inlet Adapter
Old Inlet Adapter
23V2
Revised Parts
REF PART # DESCRIPTION
23V2 PSB1099023V2 INLET ADAPTER 8" X 4" X 3 (PC) V2.01.22
®
A Tradition of Excellence
South Bend Tools
© FEBRUARY, 2021 by South Bend Tools For Machines Mfd. Since 11/20
MODEL SB1099
3HP CYCLONE DUST COLLECTOR
OWNER'S MANUAL
Customer Service
We stand behind our machines. If you have any service questions, parts requests or general questions
about your purchase, feel free to contact us.
South Bend Tools
P.O. Box 2027
Bellingham, WA 98227
Phone: (360) 734-1540
Fax: (360) 676-1075 (International)
Fax: (360) 734-1639 (USA Only)
Email: [email protected]
Updates
For your convenience, any updates to this manual will be available to download free of charge
through our website at:
www.southbendtools.com
Scope of Manual
This manual helps the reader understand the machine, how to prepare it for operation, how to control
it during operation, and how to keep it in good working condition. We assume the reader has a basic
understanding of how to operate this type of machine, but that the reader is not familiar with the
controls and adjustments of this specific model. As with all machinery of this nature, learning the
nuances of operation is a process that happens through training and experience. If you are not an
experienced operator of this type of machinery, read through this entire manual, then learn more
from an experienced operator, schooling, or research before attempting operations. Following this
advice will help you avoid serious personal injury and get the best results from your work.
Manual Feedback
We've made every effort to be accurate when documenting this machine. However, errors sometimes
happen or the machine design changes after the documentation process—so
the manual may not
exactly match your machine.
If a difference between the manual and machine leaves you in doubt,
contact our
customer service for clarification.
We highly value customer feedback on our manuals. If you have a moment, please share your
experience using this manual. What did you like about it? Is there anything you would change to
make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?
South Bend Tools
C
/O Technical Documentation Manager
Table of Contents
OPERATION .................................................................... 31
Operation Overview ...........................................31
General Operation .............................................31
ACCESSORIES .............................................................. 32
MAINTENANCE ............................................................. 35
Maintenance Schedule .......................................35
Removing/Replacing Collection Drum Bag ......35
Cleaning Canister Filter....................................36
Emptying End Cap ............................................36
Removing/Replacing Canister Filter ................37
SERVICE...........................................................................39
Pairing Remote Control & Receiver ..................39
TROUBLESHOOTING ................................................. 40
ELECTRICAL ...................................................................42
Electrical Safety Instructions ...........................42
Wiring Diagram .................................................43
Electrical Component Pictures..........................44
PARTS................................................................................ 45
Main ....................................................................45
Machine Labels ..................................................48
WARRANTY .....................................................................49
INTRODUCTION ............................................................... 2
Identification ........................................................ 2
Description of Controls & Components ..............3
Product Specifications .........................................4
SAFETY ................................................................................7
Understanding Risks of Machinery ....................7
Basic Machine Safety ..........................................7
Additional Dust Collector Safety ........................9
PREPARATION ..............................................................10
Preparation Overview ........................................10
Required for Setup .............................................10
Power Supply Requirements ............................. 11
Unpacking ..........................................................13
Inventory ............................................................13
Location ..............................................................14
Assembly ............................................................15
Test Run .............................................................21
SYSTEM DESIGN ......................................................... 22
General ...............................................................22
Duct Material ..................................................... 22
System Design ....................................................24
System Grounding .............................................30
INTRODUCTIOn
-2-
For Machines Mfd. Since 11/20
South Bend Tools
Model SB1099 INTRODUCTION
Identification
InletInlet
AdapterAdapter
Drum Lock Drum Lock
HandleHandle
CollectionCollection
DrumDrum
End CapEnd Cap
SwitchSwitch
BoxBox
Main MotorMain Motor
LockingLocking
CasterCaster
Inlet Inlet
PortPort
Canister Canister
FilterFilter
Filter BrushFilter Brush
MotorMotor
Serious personal injury could occur if
you connect the machine to power before
completing the setup process. DO NOT
connect power until instructed to do so later
in this manual.
Untrained users have an increased risk
of seriously injuring themselves with this
machine. Do not operate this machine until
you have understood this entire manual and
received proper training.
Pressure Pressure
GaugeGauge
South Bend Tools
For Machines Mfd. Since 11/20 Model SB1099
-3-
INTRODUCTION
Figure Figure 1. Main controls and components.. Main controls and components.
Description of Controls
& Components AA
JJ
BB
CC
DD
EE
FF
II
HH
GG
Figure Figure 2. Remote control.
Refer to Figures 1-2 and the following
descriptions to become familiar with the basic
controls and components used to operate this
machine.
A. Inlet Adapter: Allows connection of three 4"
ducts to main inlet port.
B. Filter Brush Motor: Turns ON for
approximately 90 seconds after main motor
is turned OFF. Knocks dust cake off filter
pleats, cleaning filter and maintaining air
flow. Filter brush motor run time can be
changed at timer inside switch box (refer to
Wiring Diagram on Page 43).
C. Pressure Gauge: Displays vacuum pressure,
indicating when filter needs to be cleaned
or replaced. Clean filter when operating
pressure drops below 200mmAq. If operating
pressure reaches 150mmAq and cleaning
does not improve performance, replace the
filter.
D. Switch Box: Controls motor operation with a
thermally protected magnetic switch. Houses
an RF receiver for remote control operation.
E. Start Button: Turns machine ON.
F. Emergency Stop Button: Turns machine
OFF and prevents it from starting. Turn
button clockwise to reset.
G. Drum Lock Handle: Secures dust collection
drum to lid when lifted. Releases collection
drum when pressed down.
H. Collection Drum: Collects large dust
particles. Equipped with vacuum equalizer
for using plastic collection bags and an
inspection window to see when drum is full.
I. End Cap: Collects fine dust particles from
filter. Includes outlet port for easy filter
cleaning.
J. Remote Control: Green button turns motor
ON. Red button turns motor OFF. Requires
a 12V, type A27 battery.
Note: The remote control operates on radio
frequency and has a 75-ft. range. It does not
need to be aimed at the switch box to operate.
-4-
For Machines Mfd. Since 11/20
South Bend Tools
Model SB1099 INTRODUCTION
Product Specifications
Model SB1099 Page 1 of 3
Model SB1099
3 HP Cyclone Dust Collector
Product Dimensions
Weight............................................................................................................................................................. 409 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 44-1/2 x 47 x 81 in.
Footprint (Length x Width)....................................................................................................................... 35 x 42 in.
Shipping Dimensions
Carton #1
Type.......................................................................................................................................... Cardboard Box
Content................................................................................................................................................ Machine
Weight................................................................................................................................................... 312 lbs.
Length x Width x Height......................................................................................................... 41 x 34 x 29 in.
Must Ship Upright...................................................................................................................................... Yes
Carton #2
Type.......................................................................................................................................... Cardboard Box
Content..................................................................................................................... Stand and Support Arms
Weight..................................................................................................................................................... 50 lbs.
Length x Width x Height........................................................................................................... 59 x 19 x 8 in.
Must Ship Upright....................................................................................................................................... No
Carton #3
Type.......................................................................................................................................... Cardboard Box
Content....................................................................................... Canister Filter, Collection Drum, and Door
Weight..................................................................................................................................................... 75 lbs.
Length x Width x Height......................................................................................................... 27 x 27 x 45 in.
Must Ship Upright...................................................................................................................................... Yes
Electrical
Power Requirement......................................................................................................... 220V, Single-Phase, 60 Hz
Full-Load Current Rating.................................................................................................................................... 15A
Minimum Circuit Size.......................................................................................................................................... 30A
Connection Type..................................................................................................................................... Cord & Plug
Power Cord Included............................................................................................................................................. Yes
Power Cord Length............................................................................................................................................ 66 in.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included........................................................................................................................................................ Yes
Included Plug Type............................................................................................................................................ L6-30
Switch Type.................................................................... Remote Control Magnetic Switch w/Overload Protection
South Bend Tools
For Machines Mfd. Since 11/20 Model SB1099
-5-
INTRODUCTION
Model SB1099 Page 2 of 3
Motors
Main
Horsepower............................................................................................................................................... 3 HP
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................................................... 15A
Speed................................................................................................................................................ 3450 RPM
Type............................................................................................................. TEFC Capacitor-Start Induction
Power Transfer ...................................................................................................................................... Direct
Bearings................................................................................................ Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type..................................................................................................... External
Filter Brush
Horsepower................................................................................................................................................ 15W
Phase............................................................................................................................................ Single-Phase
Amps.......................................................................................................................................................... 0.2A
Speed................................................................................................................................................ 1600 RPM
Type........................................................................................................................................ TENV Induction
Power Transfer .................................................................................................................... Direct w/Reducer
Bearings................................................................................................ Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type..................................................................................................... External
Main Specifications
Operation
Dust Collector Type........................................................................................................ Two-Stage (Cyclone)
Approved Dust Types............................................................................................................................... Wood
Filter Type........................................................................................................................... Pleated Cartridge
Airflow Performance................................................................................................... 1860 CFM @ 3.2 in. SP
Max Static Pressure (at 0 CFM).......................................................................................................... 10.5 in.
Main Inlet Size........................................................................................................................................... 8 in.
Inlet Adapter Included................................................................................................................................ Yes
Number of Adapter Inlets............................................................................................................................... 3
Adapter Inlet Size...................................................................................................................................... 4 in.
Machine Collection Capacity At One Time.................................................................................................... 3
Maximum Material Collection Capacity......................................................................................... 33-1/2 gal.
Filtration Rating................................................................................................................................ 1 Micron
Filter Surface Area....................................................................................................................... 46-1/4 sq. ft.
Bag Information
Number Of Filter Bags................................................................................................................................... 1
Number Of Collection Drum Bags................................................................................................................. 1
Filter Bag Diameter................................................................................................................................. 15 in.
Filter Bag Length.......................................................................................................................... 19-11/16 in.
Collection Drum Bag Diameter........................................................................................................ 24-1/2 in.
Collection Drum Bag Length............................................................................................................ 47-1/4 in.
Canister Information
Number of Canister Filters............................................................................................................................ 1
Canister Filter Diameter................................................................................................................... 14-1/2 in.
Canister Filter Length...................................................................................................................... 40-3/4 in.
Collection Drum Size....................................................................................................................... 52 Gallons
Impeller Information
Impeller Type................................................................................................................................... Radial Fin
Impeller Size............................................................................................................................................ 16 in.
Impeller Blade Thickness..................................................................................................................... 5/16 in.
-6-
For Machines Mfd. Since 11/20
South Bend Tools
Model SB1099 INTRODUCTION
Model SB1099 Page 3 of 3
Construction
Upper Bag....................................................................................................................... Clear Plastic (Filter)
Lower Bag....................................................................................................................... Clear Plastic (Drum)
Canister.......................................................................................................................... Spun Bond Polyester
Base........................................................................................................................................................... Steel
Frame........................................................................................................................................................ Steel
Impeller............................................................................................................................................ Aluminum
Paint Type/Finish.................................................................................................................... Powder Coated
Blower Housing......................................................................................................................................... Steel
Body........................................................................................................................................................... Steel
Collection Drum........................................................................................................................................ Steel
Other
Country of Origin ........................................................................................................................................... Taiwan
Warranty ........................................................................................................................................................ 2 Years
Approximate Assembly & Setup Time .......................................................................................................... 1 Hour
Serial Number Location .............................................................................................................................. ID Label
Features
Steel Stand with Built-In Casters
BIA Certified Cartridge Filter
Casters Mounted on Collection Drum for Easy Moving
Clear Disposable Plastic Collection Bags
Automatic Filter Cleaning
Ramped Inlet Maximizes Dust Flow into Collection Drums
Reinforced Motor Mount
Remote-Controlled Magnetic Switch
Vacuum Pressure Gauge
SAFETY
South Bend Tools
For Machines Mfd. Since 11/20 Model SB1099
-7-
SAFETY
Understanding Risks of Machinery
Operating all machinery and machining equipment can be dangerous or relatively safe depending
on how it is installed and maintained, and the operator's experience, common sense, risk awareness,
working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
The owner of this machinery or equipment is ultimately responsible for its safe use. This
responsibility includes proper installation in a safe environment, personnel training and usage
authorization, regular inspection and maintenance, manual availability and comprehension,
application of safety devices, integrity of cutting tools or accessories, and the usage of approved
personal protective equipment by all operators and bystanders.
The manufacturer of this machinery or equipment will not be held liable for injury or property
damage from negligence, improper training, machine modifications, or misuse. Failure to read,
understand, and follow the manual and safety labels may result in serious personal injury, including
amputation, broken bones, electrocution, or death.
The signals used in this manual to identify hazard levels are as follows:
Death or catastrophic
harm WILL occur.
Moderate injury or fire
MAY occur.
Death or catastrophic
harm COULD occur.
Machine or property
damage may occur.
Basic Machine Safety
Owner’s Manual: All machinery and machining
equipment presents serious injury hazards
to untrained users. To reduce the risk of
injury, anyone who uses THIS item MUST
read and understand this entire manual
before starting.
Personal Protective Equipment: Operating or
servicing this item may expose the user
to flying debris, dust, smoke, dangerous
chemicals, or loud noises. These hazards
can result in eye injury, blindness, long-
term respiratory damage, poisoning,
cancer, reproductive harm or hearing loss.
Reduce your risks from these hazards
by wearing approved eye protection,
respirator, gloves, or hearing protection.
Trained/Supervised Operators Only: Untrained
users can seriously injure themselves
or bystanders. Only allow trained and
properly supervised personnel to operate
this item. Make sure safe operation
instructions are clearly understood. If
electrically powered, use padlocks and
master switches, and remove start switch
keys to prevent unauthorized use or
accidental starting.
Guards/Covers: Accidental contact with
moving parts during operation may cause
severe entanglement, impact, cutting,
or crushing injuries. Reduce this risk by
keeping any included guards/covers/doors
installed, fully functional, and positioned
for maximum protection.
-8-
For Machines Mfd. Since 11/20
South Bend Tools
Model SB1099 SAFETY
Entanglement: Loose clothing, gloves, neckties,
jewelry or long hair may get caught in
moving parts, causing entanglement,
amputation, crushing, or strangulation.
Reduce this risk by removing/securing
these items so they cannot contact moving
parts.
Mental Alertness: Operating this item with
reduced mental alertness increases the
risk of accidental injury. Do not let a
temporary influence or distraction lead to a
permanent disability! Never operate when
under the influence of drugs/alcohol, when
tired, or otherwise distracted.
Safe Environment: Operating electrically
powered equipment in a wet environment
may result in electrocution; operating near
highly flammable materials may result in a
fire or explosion. Only operate this item in
a dry location that is free from flammable
materials.
Electrical Connection: With electically powered
equipment, improper connections to the
power source may result in electrocution
or fire. Always adhere to all electrical
requirements and applicable codes when
connecting to the power source. Have all
work inspected by a qualified electrician to
minimize risk.
Disconnect Power: Adjusting or servicing
electrically powered equipment while it
is connected to the power source greatly
increases the risk of injury from accidental
startup. Always disconnect power
BEFORE any service or adjustments,
including changing blades or other tooling.
Secure Workpiece/Tooling: Loose workpieces,
cutting tools, or rotating spindles can
become dangerous projectiles if not
secured or if they hit another object during
operation. Reduce the risk of this hazard
by verifying that all fastening devices are
properly secured and items attached to
spindles have enough clearance to safely
rotate.
Chuck Keys or Adjusting Tools: Tools used to
adjust spindles, chucks, or any moving/
rotating parts will become dangerous
projectiles if left in place when the machine
is started. Reduce this risk by developing
the habit of always removing these tools
immediately after using them.
Work Area: Clutter and dark shadows increase
the risks of accidental injury. Only operate
this item in a clean, non-glaring, and well-
lighted work area.
Properly Functioning Equipment: Poorly
maintained, damaged, or malfunctioning
equipment has higher risks of causing
serious personal injury compared to
those that are properly maintained.
To reduce this risk, always maintain
this item to the highest standards and
promptly repair/service a damaged or
malfunctioning component. Always follow
the maintenance instructions included in
this documentation.
Unattended Operation: Electrically powered
equipment that is left unattended while
running cannot be controlled and is
dangerous to bystanders. Always turn the
power OFF before walking away.
Health Hazards: Certain cutting fluids and
lubricants, or dust/smoke created when
cutting, may contain chemicals known to
the State of California to cause cancer,
respiratory problems, birth defects,
or other reproductive harm. Minimize
exposure to these chemicals by wearing
approved personal protective equipment
and operating in a well ventilated area.
Difficult Operations: Attempting difficult
operations with which you are unfamiliar
increases the risk of injury. If you
experience difficulties performing the
intended operation, STOP! Seek an
alternative method to accomplish the
same task, ask a qualified expert how the
operation should be performed, or contact
our Technical Support for assistance.
South Bend Tools
For Machines Mfd. Since 11/20 Model SB1099
-9-
SAFETY
Additional Dust Collector Safety
Power Disconnect. Turn machine OFF,
disconnect from power supply, and
allow impeller to completely stop before
leaving machine unattended, or doing any
maintenance or service.
Regular Cleaning. To reduce risk of starting
a fire, regularly check/empty collection
bags or drum to avoid buildup of fine dust,
which can increase risk of fire. Regularly
clean surrounding area where machine
is operated—excessive dust buildup on
overhead lights, heaters, electrical panels, or
other heat sources will increase risk of fire.
Suspended Dust Particles. To reduce risk of
death or injury caused by explosions or fires,
DO NOT operate in areas where these risks
are high, including spaces near pilot lights,
open flames, or other ignition sources.
Avoiding Sparks. To reduce risk of fire, avoid
collecting any metal objects or stones. These
can possibly produce sparks when they
strike impeller, which can smolder in wood
dust for a long time before a fire is detected.
If you accidentally cut into wood containing
metal, immediately turn OFF dust collector,
disconnect from power, and wait for impeller
to stop. Then empty bag or drum into
approved airtight metal container.
Fire Suppression. Only operate dust collector
in locations that contain fire suppression
system or have fire extinguisher nearby.
Static Electricity. To reduce risk of fire or
explosions caused by sparks from static
electricity, ground all ducting using
grounding wire.
Dust Allergies. Dust from certain woods will
cause an allergic reaction. Make sure you
know what type of wood dust you will be
exposed to in case of an allergic reaction.
Intended Use.
Collecting the wrong materials
can result in serious inhalation hazards, fire,
explosions, or machine damage. This machine
is ONLY designed to collect wood dust and
chips from woodworking machines. DO NOT
use it to collect silica, polyurethane, toxic
fumes, metal dust or shavings, lead paint,
drywall, asbestos, biohazards, explosive dusts,
flammable or combustible liquids or fumes,
nor burning or smoking material.
Wear a Respirator.
Fine dust that is too small to
be caught in filter will be blown into ambient
air. Always wear a NIOSH-approved
respirator during operation and for a short
time after to reduce your risk of permanent
respiratory damage. Never collect dust from
any hazardous material.
Impeller Hazards.
To reduce risk of entanglement
or contact with impeller, DO NOT place hands,
hair, clothing, or tools in or near open dust
collection inlet during operation, and keep
small animals and children away. The powerful
suction could easily pull them into impeller.
Hazardous Dust
. Dust exposure created while
using machinery may cause cancer, birth
defects, or long-term respiratory damage.
Be aware of dust hazards associated with
each workpiece material, and always wear a
NIOSH-approved respirator.
Emptying Dust.
When emptying bag or drum,
wear respirator and safety glasses. Empty
dust away from ignition sources and into
approved container.
Operating Location.
To reduce respiratory
exposure to fine dust, locate permanently
installed dust collectors away from working
area or in another room. DO NOT place dust
collector where it can be exposed to rain or
moisture, which creates a shock hazard and
will reduce life of machine.
Long-term respiratory damage can occur from using dust collectors without proper use of a
respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine
is used to collect incorrect materials, is operated near potential explosion sources, or ducting is
improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fi ngers
are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST
completely heed the hazards and warnings below.
PREPARATION
-10-
For Machines Mfd. Since 11/20
South Bend Tools
Model SB1099 PREPARATION
Preparation Overview Required for Setup
The purpose of the preparation section is to help
you prepare your machine for operation. The list
below outlines the basic process. Specific steps
for each of these points will be covered in detail
later in this section.
The typical preparation process is as follows:
1. Unpack the machine and inventory the
contents of the box/crate.
2. Clean the machine and its components.
3. Identify an acceptable location for the
machine and move it to that location.
4. Assemble the loose components and make
any necessary adjustments or inspections to
ensure the machine is ready for operation.
5. Connect the machine to the power source.
6. Test run the machine to make sure it
functions properly and is ready for operation.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine with
respect and caution to decrease the risk of
operator injury. If normal safety precautions are
overlooked or ignored, serious personal injury
may occur.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your indi-
vidual working conditions. Use this and other
machinery with caution and respect. Failure to
do so may result in serious personal injury or
property damage.
The items listed below are required to
successfully set up and prepare this machine for
operation.
For Power Connection
• A power source that meets the minimum
circuit requirements for this machine. (Refer
to the Power Supply Requirements
section for details.)
• A qualified electrician to ensure a safe and
code-compliant connection to the power
source.
For Assembly
• Two Assistants
• Safety Glasses (for each person)
• Phillips Screwdriver #2
• Hex Wrench 5mm
• Wrenches or Sockets 1⁄2", 7⁄16"
South Bend Tools
For Machines Mfd. Since 11/20 Model SB1099
-11-
PREPARATION
Power Supply
Requirements
Electrocution or fire may
occur if machine is not
correctly grounded and
attached to the power
supply. Use a qualified
electrician to ensure a safe
power connection.
Before installing the machine, consider the
availability and proximity of the required power
supply circuit. If an existing circuit does not meet
the requirements for this machine, a new circuit
must be installed.
To minimize the risk of electrocution, fire,
or equipment damage, installation work and
electrical wiring must be done by a
n electrician
or qualified service personnel
in accordance with
applicable electrical codes and safety standards.
Availability
The full-load current rating is the amperage
a machine draws at 100% of the rated output
power. On machines with multiple motors, this is
the amperage drawn by the largest motor or sum
of all motors and electrical devices that might
operate at one time during normal operations.
The full-load current is not the maximum
amount of amps that the machine will draw. If
the machine is overloaded, it will draw additional
amps beyond the full-load rating.
If the machine is overloaded for a sufficient
length of time, damage, overheating, or fire may
result—especially if connected to an undersized
circuit. To reduce the risk of these hazards,
avoid overloading the machine during operation
and make sure it is connected to a power supply
circuit that meets the requirements in the
following section.
Full-Load Current Rating
Full-Load Rating at 220V ................... 15 Amps
Circuit Requirements
This machine is prewired to operate on a power
supply circuit that has a verified ground and
meets the following requirements:
For your own safety and protection of property,
consult an electrician if you are unsure about
wiring practices or applicable electrical codes.
Note: The circuit requirements in this manual
are for
a dedicated circuit—where only one
machine will be running at a time. If this
machine will be connected to a shared circuit
where multiple machines will be running at
the same time, consult a qualified electrician to
ensure the circuit is properly sized.
A power supply circuit includes all electrical
equipment between the main breaker box or fuse
panel in your building and the incoming power
connections inside the machine. This circuit
must be safely sized to handle the full-load
current that may be drawn from the machine for
an extended period of time. (If this machine is
connected to a circuit protected by fuses, use a
time delay fuse marked D.)
Nominal Voltage ......................................... 220V
Cycle .............................................................60 Hz
Phase ..............................................Single-Phase
Circuit Rating....................................... 30 Amps
Plug/Receptacle (included) ........NEMA L6-30
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power until
instructed later in this manual.
-12-
For Machines Mfd. Since 11/20
South Bend Tools
Model SB1099 PREPARATION
Grounding Prong
is Hooked
Current Carrying Prongs
GROUNDED
L6-30 LOCKING
RECEPTACLE
L6-30
LOCKING
PLUG
Figure Figure 3. NEMA L6-30 plug and receptacle.. NEMA L6-30 plug and receptacle.
No adapter should be used with plug. If
plug does not fit available receptacle, or if
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with all
local codes and ordinances.
Grounding Requirements
This machine must be grounded! In the event
of
certain types of malfunctions or breakdowns,
grounding provides a path of least resistance
for electric current
in order to reduce the risk of
electric shock.
This machine is equipped with a power cord
that has
an equipment-grounding wire and a
grounding plug
(similar to the figure below).
The plug
must only be inserted into a matching
receptacle (outlet)
that is properly installed and
grounded in accordance with all local codes and
ordinances.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without
yellow stripes) is the equipment-grounding wire.
If repair or replacement of the power cord or
plug is necessary, do not connect the equipment-
grounding wire to a live (current carrying)
terminal.
Check with an electrician or qualified service
personnel if you do not understand these
grounding requirements, or if you are in doubt
about whether the tool is properly grounded.
If you ever notice that a cord or plug is
damaged or worn, disconnect it from power, and
immediately replace it with a new one.
Extension Cords
Minimum Gauge Size ............................12 AWG
Maximum Length (Shorter is Better) ....50 ft.
We do not recommend using an extension cord
with this machine. If you must use one, only
use it if absolutely necessary and only on a
temporary basis.
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine
must contain a ground wire, match the required
plug and receptacle listed in the
Circuit
Requirements
for the applicable voltage, and
meet the following requirements:
South Bend Tools
For Machines Mfd. Since 11/20 Model SB1099
-13-
PREPARATION
Unpacking
This item was carefully packaged to prevent
damage during transport. If you discover any
damage, please immediately call Customer
Service at
(360) 734-1540 for advice. You may
need to file a freight claim, so save the containers
and all packing materials for possible inspection
by the carrier or its agent.
Inventory
Main Inventory (Figure 4) Qty
A. Housing Assembly w/Switch Box .................. 1
B. Side Panel (Left) ............................................1
C. Side Panel (Right) .......................................... 1
D. Rear Panel ...................................................... 1
E. Sound Dampening Panels ............................. 2
F. Filter Door w/Hinges (Left) ...........................1
G. Filter Door w/Hinges (Right) ......................... 1
H. Base ................................................................1
I. Cyclone Funnel .............................................. 1
J. Intake Barrel .................................................. 1
K. Inlet Adapter .................................................. 1
L. Drum Hose .....................................................1
M. Collection Drum .............................................1
N. Drum Lid ........................................................ 1
O. Lock Handle Guides .......................................2
P. Canister Filter ................................................1
Q. Filter Cover Assembly ...................................1
R. Lower Alignment Arm ................................... 1
S. Drum Handle .................................................1
T. Drum Lock Handle .........................................1
U. Drum Hose Clamps ........................................2
V. End Cap w/Cover ...........................................1
W. Collection Bag ................................................1
X. Vacuum Ring ..................................................1
Y. Dust Hose 11⁄2" ................................................1
Z. Hose Clamps 11⁄2" ...........................................2
AA. Pressure Gauge Tube ....................................1
AB. Swivel Casters 2" ...........................................4
AC. Locking Swivel Casters 21⁄2" ..........................4
Hardware (Not Shown) Qty
AD. Flange Bolts 5⁄16"-18 x 1⁄2" .............................41
AE. Flange Bolts 5⁄16"-18 x 3⁄4" ............................. 14
AF. Button Head Cap Screws 5⁄16"-18 x 1⁄2" ......... 27
AG. Button Head Cap Screws 1⁄4"-20 x 1⁄2" ............6
Figure Figure 4. Main inventory.. Main inventory.
JJ
KK
AA
II
HH
GG
FF
BBCCDD
EE
LL
MM
NNOO
PP
QQ
SS
TT
UUVV
WW
XX
YY
ZZ
AAAA ABAB
ACAC
RR
AH. Phillips Head Screws 1⁄4"-20 x 5⁄8" ..................2
AI. Cap Screw M6-1 x 16 .....................................1
AJ. Phillips Head Screws 10-24 x 3⁄4" ...................2
AK. Flat Washers 5⁄16" ..........................................19
AL. Lock Nuts 5⁄16"-18 ............................................8
AM. Hex Nuts 5⁄16"-18 ............................................. 4
AN. Acorn Nuts 1⁄4"-20 ........................................... 2
AO. Hex Nuts 10-24 .............................................. 2
-14-
For Machines Mfd. Since 11/20
South Bend Tools
Model SB1099 PREPARATION
47"
441/2"
Figure 5. Clearances.Figure 5. Clearances.
Physical Environment
Electrical Installation
Lighting
Weight Load
Space Allocation
Weight Load
Refer to the Machine Specifications for the
weight of your machine. Make sure that the
surface upon which the machine is placed will
bear the weight of the machine, additional
equipment that may be installed on the machine,
and the heaviest workpiece that will be used.
Additionally, consider the weight of the operator
and any dynamic loading that may occur when
operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation
of auxiliary equipment. With permanent
installations, leave enough space around
the machine to open or remove doors/covers
as required by the maintenance and service
described in this manual.
Physical Environment
The physical environment where your machine
is operated is important for safe operation and
longevity of
parts. For best results, operate this
machine in a dry environment that is free from
excessive moisture, hazardous
or flammable
chemicals, airborne abrasives, or extreme
conditions. Extreme conditions for this type
of machinery are generally those where the
ambient temperature
is outside the range of 41°–
104°F; the relative humidity
is outside the range
of
20–95% (non-condensing); or the environment
is subject to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
source. Make sure all power cords are protected
from traffic, material handling, moisture,
chemicals, or other hazards. Make sure to leave
access to a means of disconnecting the power
source or engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate
enough to perform operations safely. Shadows,
glare, or strobe effects that may distract or
impede the operator must be eliminated.
Children or untrained
people may be seriously
injured by this machine.
Only install in an access
restricted location.
Location
South Bend Tools
For Machines Mfd. Since 11/20 Model SB1099
-15-
PREPARATION
Assembly
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to Needed for Setup and gather
all listed items. To ensure the assembly process
goes smoothly, first clean any parts that are
covered or coated in heavy-duty rust preventative
(if applicable).
To assemble dust collector:
1. Attach (4) 21⁄2" locking swivel casters to
base with (16) 5⁄16"-18 x 1⁄2" flange bolts (see
Figure 6). Lock casters for assembly.
2. Attach (2) side panels to base with (8) 5⁄16"-
18 x 1⁄2" button head cap screws and 5⁄16" flat
washers (see Figure 7).
Figure Figure 6. Locking swivel caster attached to base.. Locking swivel caster attached to base.
x16x16
Figure Figure 7. Side panels attached to base.. Side panels attached to base.
x8x8
LockingLocking
Swivel CasterSwivel Caster
BaseBase
Side PanelSide Panel
(1 of 2)(1 of 2)
3. Attach (2) lock handle guides to base and
finger-tighten with (4) 5⁄16"-18 x 1⁄2" flange
bolts (see Figure 8).
4. Attach (2) sound dampening panels to side
panels with (6) 1⁄4"-20 x 1⁄2" button head cap
screws (see Figure 9).
Figure 8. Lock handle guide with stop plate attached Lock handle guide with stop plate attached
to base.to base.
Figure 9. Sound dampening panel attached to side Sound dampening panel attached to side
panel.panel.
x4x4
x6x6
Lock Handle Lock Handle
Guide w/Stop Guide w/Stop
Plate (1 of 2)Plate (1 of 2)
Side PanelSide Panel
(1 of 2)(1 of 2)
Sound Sound
Dampening Dampening
PanelPanel
(1 of 2)(1 of 2)
-16 -
For Machines Mfd. Since 11/20
South Bend Tools
Model SB1099 PREPARATION
6. Attach housing assembly to side panels with
(8) 5⁄16"-18 x 3⁄4" button head cap screws and
5⁄16" flat washers (see Figure 11).
Figure Figure 11. Housing assembly secured to side panel. . Housing assembly secured to side panel.
x8x8
Figure Figure 10. Housing assembly installed to side panels . Housing assembly installed to side panels
and lock handle guides.and lock handle guides.
This machine and its
parts are heavy! Serious
personal injury may occur
if safe moving methods are
not used. To reduce the
risk of a lifting or dropping
injury, ask others for help
and use power equipment.
5. With help of two assistants, lift housing
assembly onto side panels and lock handle
guides (see Figure 10).
IMPORTANT: Dust collector is top heavy once
housing assembly is installed. Use assistants to
hold machine in place during Steps 5–24.
Housing Housing
AssemblyAssembly
7. Attach housing assembly to lock handle
guides with (4) 5⁄16"-18 x 1⁄2" flange bolts (see
Figure 12).
8. Tighten flange bolts connecting lock handle
guides to base.
Figure Figure 12. Housing assembly secured to rear panel . Housing assembly secured to rear panel
and lock handle guides.and lock handle guides.
x4x4
Lock HandleLock Handle
GuideGuide
(1 of 2)(1 of 2)
9. With help of an assistant, align intake barrel
so dust port points straight out from housing
assembly, then attach barrel with (8) 5⁄16"-18
x 1⁄2" flange bolts (see Figure 13).
Figure Figure 13. Intake barrel attached to housing assembly. . Intake barrel attached to housing assembly.
x8x8
IntakeIntake
BarrelBarrel
10. Attach cyclone funnel to intake barrel using
(8) 5⁄16"-18 x 3⁄4" flange bolts and 5⁄16"-18 lock
nuts (see Figure 14).
Figure Figure 14. Attaching funnel to intake barrel.. Attaching funnel to intake barrel.
x8x8
CycloneCyclone
FunnelFunnel
South Bend Tools
For Machines Mfd. Since 11/20 Model SB1099
-17-
PREPARATION
12. Using pre-installed fasteners, place upper
end of drum lock handle over outer stud on
spring bracket, then attach lock handle link
to lower hole on lock handle (see Figure 16).
Figure Figure 16. Lock handle attached to spring bracket and . Lock handle attached to spring bracket and
lock handle link.lock handle link.
Outer Outer
StudStud SpringSpring
BracketBracket
LockLock
HandleHandle
LinkLink
Drum Drum
Lock Lock
HandleHandle
17. Connect pressure gauge tube to hose ports on
barrel and pressure gauge (see Figure 18).
18. Attach 11⁄2" hose to hose port on barrel with
11⁄2" hose clamp (see Figure 18).
Figure Figure 18. Pressure gauge tube and 1. Pressure gauge tube and 111⁄⁄22" dust hose " dust hose
attached to barrel.attached to barrel.
PressurePressure
Gauge TubeGauge Tube
1111⁄⁄22" Dust" Dust
HoseHose
1111⁄⁄22" Hose" Hose
ClampClamp
13. Place (2) drum hose clamps around drum
hose, then slide hose over port on collection
drum lid and tighten bottom clamp (see
Figure 17).
14. With collection drum lid mounting brackets
facing up, orient lid so dust port, drum hose,
and spring brackets align (see Figure 17).
15. Secure collection drum lid to spring bracket
using pre-installed fasteners (see Figure 17).
16. Attach drum hose to cyclone funnel and
secure with top hose clamp (see Figure 17).
Figure Figure 17. Collection drum lid and lock handle . Collection drum lid and lock handle
installed.installed.
SpringSpring
BracketBracket
Collection LidCollection Lid
Mounting BracketMounting Bracket
Flexible HoseFlexible Hose
Hose ClampHose Clamp
Hose ClampHose Clamp
PressurePressure
GaugeGauge
11. Remove pre-installed tap screw from outlet
barrel, then attach inlet adapter to adapter
port on barrel with tap screw (see Figure 15).
Figure Figure 15. Inlet adapter attached to adapter port.. Inlet adapter attached to adapter port.
InletInlet
AdapterAdapter
AdapterAdapter
PortPort
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