South bend SB1099 Owner's manual

Brand: South bend

Model: SB1099

Type: Owner's manual

SINCE

1906

SINCE

1906

MODEL SB1099

***IMPORTANT UPDATE***

WARNING: No portion of this manual may be reproduced without written approval.

#JM22435 Printed in Taiwan

Applies to Models Mfd. Since 01/22

and Owner’s Manual Printed 02/21

The following change was made to this machine since the owner’s manual was printed:

• The inlet adapter has changed.

Aside from this information, all other content in the owner’s manual applies and MUST be read and

understood for your own safety. IMPORTANT: Keep this update with the owner’s manual for

future reference.

If you have any further questions about this manual update or the changes made to the machine,

contact our Technical Support at (360) 734-1540 or email www.southbendtools.com.

READ THIS FIRST

New Inlet Adapter

Old Inlet Adapter

23V2

Revised Parts

REF PART # DESCRIPTION

23V2 PSB1099023V2 INLET ADAPTER 8" X 4" X 3 (PC) V2.01.22

A Tradition of Excellence

South Bend Tools

MODEL SB1099

3HP CYCLONE DUST COLLECTOR

OWNER'S MANUAL

Customer Service

We stand behind our machines. If you have any service questions, parts requests or general questions

about your purchase, feel free to contact us.

South Bend Tools

P.O. Box 2027

Bellingham, WA 98227

Phone: (360) 734-1540

Fax: (360) 676-1075 (International)

Fax: (360) 734-1639 (USA Only)

Email: [email protected]

Updates

For your convenience, any updates to this manual will be available to download free of charge

through our website at:

www.southbendtools.com

Scope of Manual

This manual helps the reader understand the machine, how to prepare it for operation, how to control

it during operation, and how to keep it in good working condition. We assume the reader has a basic

understanding of how to operate this type of machine, but that the reader is not familiar with the

controls and adjustments of this specific model. As with all machinery of this nature, learning the

nuances of operation is a process that happens through training and experience. If you are not an

experienced operator of this type of machinery, read through this entire manual, then learn more

from an experienced operator, schooling, or research before attempting operations. Following this

advice will help you avoid serious personal injury and get the best results from your work.

Manual Feedback

We've made every effort to be accurate when documenting this machine. However, errors sometimes

happen or the machine design changes after the documentation process—so

the manual may not

exactly match your machine.

If a difference between the manual and machine leaves you in doubt,

contact our

customer service for clarification.

We highly value customer feedback on our manuals. If you have a moment, please share your

experience using this manual. What did you like about it? Is there anything you would change to

make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?

South Bend Tools

/O Technical Documentation Manager

P.O. Box 2027

Bellingham, WA 98227

Email: [email protected]

Table of Contents

OPERATION .................................................................... 31

Operation Overview ...........................................31

General Operation .............................................31

ACCESSORIES .............................................................. 32

MAINTENANCE ............................................................. 35

Maintenance Schedule .......................................35

Removing/Replacing Collection Drum Bag ......35

Cleaning Canister Filter....................................36

Emptying End Cap ............................................36

Removing/Replacing Canister Filter ................37

SERVICE...........................................................................39

Pairing Remote Control & Receiver ..................39

TROUBLESHOOTING ................................................. 40

ELECTRICAL ...................................................................42

Electrical Safety Instructions ...........................42

Wiring Diagram .................................................43

Electrical Component Pictures..........................44

PARTS................................................................................ 45

Main ....................................................................45

Machine Labels ..................................................48

WARRANTY .....................................................................49

INTRODUCTION ............................................................... 2

Identiﬁcation ........................................................ 2

Description of Controls & Components ..............3

Product Speciﬁcations .........................................4

SAFETY ................................................................................7

Understanding Risks of Machinery ....................7

Basic Machine Safety ..........................................7

Additional Dust Collector Safety ........................9

PREPARATION ..............................................................10

Preparation Overview ........................................10

Required for Setup .............................................10

Power Supply Requirements ............................. 11

Unpacking ..........................................................13

Inventory ............................................................13

Location ..............................................................14

Assembly ............................................................15

Test Run .............................................................21

SYSTEM DESIGN ......................................................... 22

General ...............................................................22

Duct Material ..................................................... 22

System Design ....................................................24

System Grounding .............................................30

INTRODUCTIOn

-2-

For Machines Mfd. Since 11/20

South Bend Tools

Model SB1099 INTRODUCTION

Identiﬁcation

InletInlet

AdapterAdapter

Drum Lock Drum Lock

HandleHandle

CollectionCollection

DrumDrum

End CapEnd Cap

SwitchSwitch

BoxBox

Main MotorMain Motor

LockingLocking

CasterCaster

Inlet Inlet

PortPort

Canister Canister

FilterFilter

Filter BrushFilter Brush

MotorMotor

Serious personal injury could occur if

you connect the machine to power before

completing the setup process. DO NOT

connect power until instructed to do so later

in this manual.

Untrained users have an increased risk

of seriously injuring themselves with this

machine. Do not operate this machine until

you have understood this entire manual and

received proper training.

Pressure Pressure

GaugeGauge

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

-3-

INTRODUCTION

Figure Figure 1. Main controls and components.. Main controls and components.

Description of Controls

& Components AA

Figure Figure 2. Remote control.

Refer to Figures 1-2 and the following

descriptions to become familiar with the basic

controls and components used to operate this

machine.

A. Inlet Adapter: Allows connection of three 4"

ducts to main inlet port.

B. Filter Brush Motor: Turns ON for

approximately 90 seconds after main motor

is turned OFF. Knocks dust cake off filter

pleats, cleaning filter and maintaining air

flow. Filter brush motor run time can be

changed at timer inside switch box (refer to

Wiring Diagram on Page 43).

C. Pressure Gauge: Displays vacuum pressure,

indicating when filter needs to be cleaned

or replaced. Clean filter when operating

pressure drops below 200mmAq. If operating

pressure reaches 150mmAq and cleaning

does not improve performance, replace the

filter.

D. Switch Box: Controls motor operation with a

thermally protected magnetic switch. Houses

an RF receiver for remote control operation.

E. Start Button: Turns machine ON.

F. Emergency Stop Button: Turns machine

OFF and prevents it from starting. Turn

button clockwise to reset.

G. Drum Lock Handle: Secures dust collection

drum to lid when lifted. Releases collection

drum when pressed down.

H. Collection Drum: Collects large dust

particles. Equipped with vacuum equalizer

for using plastic collection bags and an

inspection window to see when drum is full.

I. End Cap: Collects fine dust particles from

filter. Includes outlet port for easy filter

cleaning.

J. Remote Control: Green button turns motor

ON. Red button turns motor OFF. Requires

a 12V, type A27 battery.

Note: The remote control operates on radio

frequency and has a 75-ft. range. It does not

need to be aimed at the switch box to operate.

-4-

For Machines Mfd. Since 11/20

South Bend Tools

Model SB1099 INTRODUCTION

Product Speciﬁcations

Model SB1099 Page 1 of 3

Model SB1099

3 HP Cyclone Dust Collector

Product Dimensions

Weight............................................................................................................................................................. 409 lbs.

Width (side-to-side) x Depth (front-to-back) x Height............................................................... 44-1/2 x 47 x 81 in.

Footprint (Length x Width)....................................................................................................................... 35 x 42 in.

Shipping Dimensions

Carton #1

Type.......................................................................................................................................... Cardboard Box

Content................................................................................................................................................ Machine

Weight................................................................................................................................................... 312 lbs.

Length x Width x Height......................................................................................................... 41 x 34 x 29 in.

Must Ship Upright...................................................................................................................................... Yes

Carton #2

Type.......................................................................................................................................... Cardboard Box

Content..................................................................................................................... Stand and Support Arms

Weight..................................................................................................................................................... 50 lbs.

Length x Width x Height........................................................................................................... 59 x 19 x 8 in.

Must Ship Upright....................................................................................................................................... No

Carton #3

Type.......................................................................................................................................... Cardboard Box

Content....................................................................................... Canister Filter, Collection Drum, and Door

Weight..................................................................................................................................................... 75 lbs.

Length x Width x Height......................................................................................................... 27 x 27 x 45 in.

Must Ship Upright...................................................................................................................................... Yes

Electrical

Power Requirement......................................................................................................... 220V, Single-Phase, 60 Hz

Full-Load Current Rating.................................................................................................................................... 15A

Minimum Circuit Size.......................................................................................................................................... 30A

Connection Type..................................................................................................................................... Cord & Plug

Power Cord Included............................................................................................................................................. Yes

Power Cord Length............................................................................................................................................ 66 in.

Power Cord Gauge......................................................................................................................................... 12 AWG

Plug Included........................................................................................................................................................ Yes

Included Plug Type............................................................................................................................................ L6-30

Switch Type.................................................................... Remote Control Magnetic Switch w/Overload Protection

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

-5-

INTRODUCTION

Model SB1099 Page 2 of 3

Motors

Main

Horsepower............................................................................................................................................... 3 HP

Phase............................................................................................................................................ Single-Phase

Amps........................................................................................................................................................... 15A

Speed................................................................................................................................................ 3450 RPM

Type............................................................................................................. TEFC Capacitor-Start Induction

Power Transfer ...................................................................................................................................... Direct

Bearings................................................................................................ Shielded & Permanently Lubricated

Centrifugal Switch/Contacts Type..................................................................................................... External

Filter Brush

Horsepower................................................................................................................................................ 15W

Phase............................................................................................................................................ Single-Phase

Amps.......................................................................................................................................................... 0.2A

Speed................................................................................................................................................ 1600 RPM

Type........................................................................................................................................ TENV Induction

Power Transfer .................................................................................................................... Direct w/Reducer

Bearings................................................................................................ Shielded & Permanently Lubricated

Centrifugal Switch/Contacts Type..................................................................................................... External

Main Specifications

Operation

Dust Collector Type........................................................................................................ Two-Stage (Cyclone)

Approved Dust Types............................................................................................................................... Wood

Filter Type........................................................................................................................... Pleated Cartridge

Airflow Performance................................................................................................... 1860 CFM @ 3.2 in. SP

Max Static Pressure (at 0 CFM).......................................................................................................... 10.5 in.

Main Inlet Size........................................................................................................................................... 8 in.

Inlet Adapter Included................................................................................................................................ Yes

Number of Adapter Inlets............................................................................................................................... 3

Adapter Inlet Size...................................................................................................................................... 4 in.

Machine Collection Capacity At One Time.................................................................................................... 3

Maximum Material Collection Capacity......................................................................................... 33-1/2 gal.

Filtration Rating................................................................................................................................ 1 Micron

Filter Surface Area....................................................................................................................... 46-1/4 sq. ft.

Bag Information

Number Of Filter Bags................................................................................................................................... 1

Number Of Collection Drum Bags................................................................................................................. 1

Filter Bag Diameter................................................................................................................................. 15 in.

Filter Bag Length.......................................................................................................................... 19-11/16 in.

Collection Drum Bag Diameter........................................................................................................ 24-1/2 in.

Collection Drum Bag Length............................................................................................................ 47-1/4 in.

Canister Information

Number of Canister Filters............................................................................................................................ 1

Canister Filter Diameter................................................................................................................... 14-1/2 in.

Canister Filter Length...................................................................................................................... 40-3/4 in.

Collection Drum Size....................................................................................................................... 52 Gallons

Impeller Information

Impeller Type................................................................................................................................... Radial Fin

Impeller Size............................................................................................................................................ 16 in.

Impeller Blade Thickness..................................................................................................................... 5/16 in.

-6-

For Machines Mfd. Since 11/20

South Bend Tools

Model SB1099 INTRODUCTION

Model SB1099 Page 3 of 3

Construction

Upper Bag....................................................................................................................... Clear Plastic (Filter)

Lower Bag....................................................................................................................... Clear Plastic (Drum)

Canister.......................................................................................................................... Spun Bond Polyester

Base........................................................................................................................................................... Steel

Frame........................................................................................................................................................ Steel

Impeller............................................................................................................................................ Aluminum

Paint Type/Finish.................................................................................................................... Powder Coated

Blower Housing......................................................................................................................................... Steel

Body........................................................................................................................................................... Steel

Collection Drum........................................................................................................................................ Steel

Other

Country of Origin ........................................................................................................................................... Taiwan

Warranty ........................................................................................................................................................ 2 Years

Approximate Assembly & Setup Time .......................................................................................................... 1 Hour

Serial Number Location .............................................................................................................................. ID Label

Features

Steel Stand with Built-In Casters

BIA Certified Cartridge Filter

Casters Mounted on Collection Drum for Easy Moving

Clear Disposable Plastic Collection Bags

Automatic Filter Cleaning

Ramped Inlet Maximizes Dust Flow into Collection Drums

Reinforced Motor Mount

Remote-Controlled Magnetic Switch

Vacuum Pressure Gauge

SAFETY

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

-7-

SAFETY

Understanding Risks of Machinery

Operating all machinery and machining equipment can be dangerous or relatively safe depending

on how it is installed and maintained, and the operator's experience, common sense, risk awareness,

working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).

The owner of this machinery or equipment is ultimately responsible for its safe use. This

responsibility includes proper installation in a safe environment, personnel training and usage

authorization, regular inspection and maintenance, manual availability and comprehension,

application of safety devices, integrity of cutting tools or accessories, and the usage of approved

personal protective equipment by all operators and bystanders.

The manufacturer of this machinery or equipment will not be held liable for injury or property

damage from negligence, improper training, machine modiﬁcations, or misuse. Failure to read,

understand, and follow the manual and safety labels may result in serious personal injury, including

amputation, broken bones, electrocution, or death.

The signals used in this manual to identify hazard levels are as follows:

Death or catastrophic

harm WILL occur.

Moderate injury or ﬁre

MAY occur.

Death or catastrophic

harm COULD occur.

Machine or property

damage may occur.

Basic Machine Safety

Owner’s Manual: All machinery and machining

equipment presents serious injury hazards

to untrained users. To reduce the risk of

injury, anyone who uses THIS item MUST

read and understand this entire manual

before starting.

Personal Protective Equipment: Operating or

servicing this item may expose the user

to ﬂying debris, dust, smoke, dangerous

chemicals, or loud noises. These hazards

can result in eye injury, blindness, long-

term respiratory damage, poisoning,

cancer, reproductive harm or hearing loss.

Reduce your risks from these hazards

by wearing approved eye protection,

respirator, gloves, or hearing protection.

Trained/Supervised Operators Only: Untrained

users can seriously injure themselves

or bystanders. Only allow trained and

properly supervised personnel to operate

this item. Make sure safe operation

instructions are clearly understood. If

electrically powered, use padlocks and

master switches, and remove start switch

keys to prevent unauthorized use or

accidental starting.

Guards/Covers: Accidental contact with

moving parts during operation may cause

severe entanglement, impact, cutting,

or crushing injuries. Reduce this risk by

keeping any included guards/covers/doors

installed, fully functional, and positioned

for maximum protection.

-8-

For Machines Mfd. Since 11/20

South Bend Tools

Model SB1099 SAFETY

Entanglement: Loose clothing, gloves, neckties,

jewelry or long hair may get caught in

moving parts, causing entanglement,

amputation, crushing, or strangulation.

Reduce this risk by removing/securing

these items so they cannot contact moving

parts.

Mental Alertness: Operating this item with

reduced mental alertness increases the

risk of accidental injury. Do not let a

temporary influence or distraction lead to a

permanent disability! Never operate when

under the influence of drugs/alcohol, when

tired, or otherwise distracted.

Safe Environment: Operating electrically

powered equipment in a wet environment

may result in electrocution; operating near

highly ﬂammable materials may result in a

ﬁre or explosion. Only operate this item in

a dry location that is free from ﬂammable

materials.

Electrical Connection: With electically powered

equipment, improper connections to the

power source may result in electrocution

or fire. Always adhere to all electrical

requirements and applicable codes when

connecting to the power source. Have all

work inspected by a qualified electrician to

minimize risk.

Disconnect Power: Adjusting or servicing

electrically powered equipment while it

is connected to the power source greatly

increases the risk of injury from accidental

startup. Always disconnect power

BEFORE any service or adjustments,

including changing blades or other tooling.

Secure Workpiece/Tooling: Loose workpieces,

cutting tools, or rotating spindles can

become dangerous projectiles if not

secured or if they hit another object during

operation. Reduce the risk of this hazard

by verifying that all fastening devices are

properly secured and items attached to

spindles have enough clearance to safely

rotate.

Chuck Keys or Adjusting Tools: Tools used to

adjust spindles, chucks, or any moving/

rotating parts will become dangerous

projectiles if left in place when the machine

is started. Reduce this risk by developing

the habit of always removing these tools

immediately after using them.

Work Area: Clutter and dark shadows increase

the risks of accidental injury. Only operate

this item in a clean, non-glaring, and well-

lighted work area.

Properly Functioning Equipment: Poorly

maintained, damaged, or malfunctioning

equipment has higher risks of causing

serious personal injury compared to

those that are properly maintained.

To reduce this risk, always maintain

this item to the highest standards and

promptly repair/service a damaged or

malfunctioning component. Always follow

the maintenance instructions included in

this documentation.

Unattended Operation: Electrically powered

equipment that is left unattended while

running cannot be controlled and is

dangerous to bystanders. Always turn the

power OFF before walking away.

Health Hazards: Certain cutting fluids and

lubricants, or dust/smoke created when

cutting, may contain chemicals known to

the State of California to cause cancer,

respiratory problems, birth defects,

or other reproductive harm. Minimize

exposure to these chemicals by wearing

approved personal protective equipment

and operating in a well ventilated area.

Difﬁcult Operations: Attempting difficult

operations with which you are unfamiliar

increases the risk of injury. If you

experience difficulties performing the

intended operation, STOP! Seek an

alternative method to accomplish the

same task, ask a qualified expert how the

operation should be performed, or contact

our Technical Support for assistance.

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

-9-

SAFETY

Additional Dust Collector Safety

Power Disconnect. Turn machine OFF,

disconnect from power supply, and

allow impeller to completely stop before

leaving machine unattended, or doing any

maintenance or service.

Regular Cleaning. To reduce risk of starting

a fire, regularly check/empty collection

bags or drum to avoid buildup of fine dust,

which can increase risk of fire. Regularly

clean surrounding area where machine

is operated—excessive dust buildup on

overhead lights, heaters, electrical panels, or

other heat sources will increase risk of fire.

Suspended Dust Particles. To reduce risk of

death or injury caused by explosions or fires,

DO NOT operate in areas where these risks

are high, including spaces near pilot lights,

open flames, or other ignition sources.

Avoiding Sparks. To reduce risk of fire, avoid

collecting any metal objects or stones. These

can possibly produce sparks when they

strike impeller, which can smolder in wood

dust for a long time before a fire is detected.

If you accidentally cut into wood containing

metal, immediately turn OFF dust collector,

disconnect from power, and wait for impeller

to stop. Then empty bag or drum into

approved airtight metal container.

Fire Suppression. Only operate dust collector

in locations that contain fire suppression

system or have fire extinguisher nearby.

Static Electricity. To reduce risk of fire or

explosions caused by sparks from static

electricity, ground all ducting using

grounding wire.

Dust Allergies. Dust from certain woods will

cause an allergic reaction. Make sure you

know what type of wood dust you will be

exposed to in case of an allergic reaction.

Intended Use.

Collecting the wrong materials

can result in serious inhalation hazards, fire,

explosions, or machine damage. This machine

is ONLY designed to collect wood dust and

chips from woodworking machines. DO NOT

use it to collect silica, polyurethane, toxic

fumes, metal dust or shavings, lead paint,

drywall, asbestos, biohazards, explosive dusts,

flammable or combustible liquids or fumes,

nor burning or smoking material.

Wear a Respirator.

Fine dust that is too small to

be caught in filter will be blown into ambient

air. Always wear a NIOSH-approved

respirator during operation and for a short

time after to reduce your risk of permanent

respiratory damage. Never collect dust from

any hazardous material.

Impeller Hazards.

To reduce risk of entanglement

or contact with impeller, DO NOT place hands,

hair, clothing, or tools in or near open dust

collection inlet during operation, and keep

small animals and children away. The powerful

suction could easily pull them into impeller.

Hazardous Dust

. Dust exposure created while

using machinery may cause cancer, birth

defects, or long-term respiratory damage.

Be aware of dust hazards associated with

each workpiece material, and always wear a

NIOSH-approved respirator.

Emptying Dust.

When emptying bag or drum,

wear respirator and safety glasses. Empty

dust away from ignition sources and into

approved container.

Operating Location.

To reduce respiratory

exposure to fine dust, locate permanently

installed dust collectors away from working

area or in another room. DO NOT place dust

collector where it can be exposed to rain or

moisture, which creates a shock hazard and

will reduce life of machine.

Long-term respiratory damage can occur from using dust collectors without proper use of a

respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine

is used to collect incorrect materials, is operated near potential explosion sources, or ducting is

improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or ﬁ ngers

are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST

completely heed the hazards and warnings below.

PREPARATION

-10-

For Machines Mfd. Since 11/20

South Bend Tools

Model SB1099 PREPARATION

Preparation Overview Required for Setup

The purpose of the preparation section is to help

you prepare your machine for operation. The list

below outlines the basic process. Specific steps

for each of these points will be covered in detail

later in this section.

The typical preparation process is as follows:

1. Unpack the machine and inventory the

contents of the box/crate.

2. Clean the machine and its components.

3. Identify an acceptable location for the

machine and move it to that location.

4. Assemble the loose components and make

any necessary adjustments or inspections to

ensure the machine is ready for operation.

5. Connect the machine to the power source.

6. Test run the machine to make sure it

functions properly and is ready for operation.

Like all machinery there is potential danger

when operating this machine. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. Use this machine with

respect and caution to decrease the risk of

operator injury. If normal safety precautions are

overlooked or ignored, serious personal injury

may occur.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your indi-

vidual working conditions. Use this and other

machinery with caution and respect. Failure to

do so may result in serious personal injury or

property damage.

The items listed below are required to

successfully set up and prepare this machine for

operation.

For Power Connection

• A power source that meets the minimum

circuit requirements for this machine. (Refer

to the Power Supply Requirements

section for details.)

• A qualified electrician to ensure a safe and

code-compliant connection to the power

source.

For Assembly

• Two Assistants

• Safety Glasses (for each person)

• Phillips Screwdriver #2

• Hex Wrench 5mm

• Wrenches or Sockets 1⁄2", 7⁄16"

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

-11-

PREPARATION

Power Supply

Requirements

Electrocution or fire may

occur if machine is not

correctly grounded and

attached to the power

supply. Use a qualified

electrician to ensure a safe

power connection.

Before installing the machine, consider the

availability and proximity of the required power

supply circuit. If an existing circuit does not meet

the requirements for this machine, a new circuit

must be installed.

To minimize the risk of electrocution, fire,

or equipment damage, installation work and

electrical wiring must be done by a

n electrician

or qualified service personnel

in accordance with

applicable electrical codes and safety standards.

Availability

The full-load current rating is the amperage

a machine draws at 100% of the rated output

power. On machines with multiple motors, this is

the amperage drawn by the largest motor or sum

of all motors and electrical devices that might

operate at one time during normal operations.

The full-load current is not the maximum

amount of amps that the machine will draw. If

the machine is overloaded, it will draw additional

amps beyond the full-load rating.

If the machine is overloaded for a sufficient

length of time, damage, overheating, or fire may

result—especially if connected to an undersized

circuit. To reduce the risk of these hazards,

avoid overloading the machine during operation

and make sure it is connected to a power supply

circuit that meets the requirements in the

following section.

Full-Load Current Rating

Full-Load Rating at 220V ................... 15 Amps

Circuit Requirements

This machine is prewired to operate on a power

supply circuit that has a verified ground and

meets the following requirements:

For your own safety and protection of property,

consult an electrician if you are unsure about

wiring practices or applicable electrical codes.

Note: The circuit requirements in this manual

are for

a dedicated circuit—where only one

machine will be running at a time. If this

machine will be connected to a shared circuit

where multiple machines will be running at

the same time, consult a qualified electrician to

ensure the circuit is properly sized.

A power supply circuit includes all electrical

equipment between the main breaker box or fuse

panel in your building and the incoming power

connections inside the machine. This circuit

must be safely sized to handle the full-load

current that may be drawn from the machine for

an extended period of time. (If this machine is

connected to a circuit protected by fuses, use a

time delay fuse marked D.)

Nominal Voltage ......................................... 220V

Cycle .............................................................60 Hz

Phase ..............................................Single-Phase

Circuit Rating....................................... 30 Amps

Plug/Receptacle (included) ........NEMA L6-30

Serious injury could occur if you connect

the machine to power before completing the

setup process. DO NOT connect to power until

instructed later in this manual.

-12-

For Machines Mfd. Since 11/20

South Bend Tools

Model SB1099 PREPARATION

Grounding Prong

is Hooked

Current Carrying Prongs

GROUNDED

L6-30 LOCKING

RECEPTACLE

L6-30

LOCKING

PLUG

Figure Figure 3. NEMA L6-30 plug and receptacle.. NEMA L6-30 plug and receptacle.

No adapter should be used with plug. If

plug does not fit available receptacle, or if

machine must be reconnected for use on a

different type of circuit, reconnection must

be performed by an electrician or qualified

service personnel, and it must comply with all

local codes and ordinances.

Grounding Requirements

This machine must be grounded! In the event

certain types of malfunctions or breakdowns,

grounding provides a path of least resistance

for electric current

in order to reduce the risk of

electric shock.

This machine is equipped with a power cord

that has

an equipment-grounding wire and a

grounding plug

(similar to the figure below).

The plug

must only be inserted into a matching

receptacle (outlet)

that is properly installed and

grounded in accordance with all local codes and

ordinances.

Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The

wire with green insulation (with or without

yellow stripes) is the equipment-grounding wire.

If repair or replacement of the power cord or

plug is necessary, do not connect the equipment-

grounding wire to a live (current carrying)

terminal.

Check with an electrician or qualiﬁed service

personnel if you do not understand these

grounding requirements, or if you are in doubt

about whether the tool is properly grounded.

If you ever notice that a cord or plug is

damaged or worn, disconnect it from power, and

immediately replace it with a new one.

Extension Cords

Minimum Gauge Size ............................12 AWG

Maximum Length (Shorter is Better) ....50 ft.

We do not recommend using an extension cord

with this machine. If you must use one, only

use it if absolutely necessary and only on a

temporary basis.

Extension cords cause voltage drop, which may

damage electrical components and shorten motor

life. Voltage drop increases as the extension cord

size gets longer and the gauge size gets smaller

(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine

must contain a ground wire, match the required

plug and receptacle listed in the

Circuit

Requirements

for the applicable voltage, and

meet the following requirements:

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

-13-

PREPARATION

Unpacking

This item was carefully packaged to prevent

damage during transport. If you discover any

damage, please immediately call Customer

Service at

(360) 734-1540 for advice. You may

need to file a freight claim, so save the containers

and all packing materials for possible inspection

by the carrier or its agent.

Inventory

Main Inventory (Figure 4) Qty

A. Housing Assembly w/Switch Box .................. 1

B. Side Panel (Left) ............................................1

C. Side Panel (Right) .......................................... 1

D. Rear Panel ...................................................... 1

E. Sound Dampening Panels ............................. 2

F. Filter Door w/Hinges (Left) ...........................1

G. Filter Door w/Hinges (Right) ......................... 1

H. Base ................................................................1

I. Cyclone Funnel .............................................. 1

J. Intake Barrel .................................................. 1

K. Inlet Adapter .................................................. 1

L. Drum Hose .....................................................1

M. Collection Drum .............................................1

N. Drum Lid ........................................................ 1

O. Lock Handle Guides .......................................2

P. Canister Filter ................................................1

Q. Filter Cover Assembly ...................................1

R. Lower Alignment Arm ................................... 1

S. Drum Handle .................................................1

T. Drum Lock Handle .........................................1

U. Drum Hose Clamps ........................................2

V. End Cap w/Cover ...........................................1

W. Collection Bag ................................................1

X. Vacuum Ring ..................................................1

Y. Dust Hose 11⁄2" ................................................1

Z. Hose Clamps 11⁄2" ...........................................2

AA. Pressure Gauge Tube ....................................1

AB. Swivel Casters 2" ...........................................4

AC. Locking Swivel Casters 21⁄2" ..........................4

Hardware (Not Shown) Qty

AD. Flange Bolts 5⁄16"-18 x 1⁄2" .............................41

AE. Flange Bolts 5⁄16"-18 x 3⁄4" ............................. 14

AF. Button Head Cap Screws 5⁄16"-18 x 1⁄2" ......... 27

AG. Button Head Cap Screws 1⁄4"-20 x 1⁄2" ............6

Figure Figure 4. Main inventory.. Main inventory.

BBCCDD

NNOO

UUVV

AAAA ABAB

ACAC

AH. Phillips Head Screws 1⁄4"-20 x 5⁄8" ..................2

AI. Cap Screw M6-1 x 16 .....................................1

AJ. Phillips Head Screws 10-24 x 3⁄4" ...................2

AK. Flat Washers 5⁄16" ..........................................19

AL. Lock Nuts 5⁄16"-18 ............................................8

AM. Hex Nuts 5⁄16"-18 ............................................. 4

AN. Acorn Nuts 1⁄4"-20 ........................................... 2

AO. Hex Nuts 10-24 .............................................. 2

-14-

For Machines Mfd. Since 11/20

South Bend Tools

Model SB1099 PREPARATION

47"

441/2"

Figure 5. Clearances.Figure 5. Clearances.

Physical Environment

Electrical Installation

Lighting

Weight Load

Space Allocation

Weight Load

Refer to the Machine Speciﬁcations for the

weight of your machine. Make sure that the

surface upon which the machine is placed will

bear the weight of the machine, additional

equipment that may be installed on the machine,

and the heaviest workpiece that will be used.

Additionally, consider the weight of the operator

and any dynamic loading that may occur when

operating the machine.

Space Allocation

Consider the largest size of workpiece that will

be processed through this machine and provide

enough space around the machine for adequate

operator material handling or the installation

of auxiliary equipment. With permanent

installations, leave enough space around

the machine to open or remove doors/covers

as required by the maintenance and service

described in this manual.

Physical Environment

The physical environment where your machine

is operated is important for safe operation and

longevity of

parts. For best results, operate this

machine in a dry environment that is free from

excessive moisture, hazardous

or flammable

chemicals, airborne abrasives, or extreme

conditions. Extreme conditions for this type

of machinery are generally those where the

ambient temperature

is outside the range of 41°–

104°F; the relative humidity

is outside the range

20–95% (non-condensing); or the environment

is subject to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power

source. Make sure all power cords are protected

from traffic, material handling, moisture,

chemicals, or other hazards. Make sure to leave

access to a means of disconnecting the power

source or engaging a lockout/tagout device.

Lighting

Lighting around the machine must be adequate

enough to perform operations safely. Shadows,

glare, or strobe effects that may distract or

impede the operator must be eliminated.

Children or untrained

people may be seriously

injured by this machine.

Only install in an access

restricted location.

Location

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

-15-

PREPARATION

Assembly

The machine must be fully assembled before it

can be operated. Before beginning the assembly

process, refer to Needed for Setup and gather

all listed items. To ensure the assembly process

goes smoothly, first clean any parts that are

covered or coated in heavy-duty rust preventative

(if applicable).

To assemble dust collector:

1. Attach (4) 21⁄2" locking swivel casters to

base with (16) 5⁄16"-18 x 1⁄2" flange bolts (see

Figure 6). Lock casters for assembly.

2. Attach (2) side panels to base with (8) 5⁄16"-

18 x 1⁄2" button head cap screws and 5⁄16" flat

washers (see Figure 7).

Figure Figure 6. Locking swivel caster attached to base.. Locking swivel caster attached to base.

x16x16

Figure Figure 7. Side panels attached to base.. Side panels attached to base.

x8x8

LockingLocking

Swivel CasterSwivel Caster

BaseBase

Side PanelSide Panel

(1 of 2)(1 of 2)

3. Attach (2) lock handle guides to base and

finger-tighten with (4) 5⁄16"-18 x 1⁄2" flange

bolts (see Figure 8).

4. Attach (2) sound dampening panels to side

panels with (6) 1⁄4"-20 x 1⁄2" button head cap

screws (see Figure 9).

Figure 8. Lock handle guide with stop plate attached Lock handle guide with stop plate attached

to base.to base.

Figure 9. Sound dampening panel attached to side Sound dampening panel attached to side

panel.panel.

x4x4

x6x6

Lock Handle Lock Handle

Guide w/Stop Guide w/Stop

Plate (1 of 2)Plate (1 of 2)

Side PanelSide Panel

(1 of 2)(1 of 2)

Sound Sound

Dampening Dampening

PanelPanel

(1 of 2)(1 of 2)

-16 -

For Machines Mfd. Since 11/20

South Bend Tools

Model SB1099 PREPARATION

6. Attach housing assembly to side panels with

(8) 5⁄16"-18 x 3⁄4" button head cap screws and

5⁄16" flat washers (see Figure 11).

Figure Figure 11. Housing assembly secured to side panel. . Housing assembly secured to side panel.

x8x8

Figure Figure 10. Housing assembly installed to side panels . Housing assembly installed to side panels

and lock handle guides.and lock handle guides.

This machine and its

parts are heavy! Serious

personal injury may occur

if safe moving methods are

not used. To reduce the

risk of a lifting or dropping

injury, ask others for help

and use power equipment.

5. With help of two assistants, lift housing

assembly onto side panels and lock handle

guides (see Figure 10).

IMPORTANT: Dust collector is top heavy once

housing assembly is installed. Use assistants to

hold machine in place during Steps 5–24.

Housing Housing

AssemblyAssembly

7. Attach housing assembly to lock handle

guides with (4) 5⁄16"-18 x 1⁄2" flange bolts (see

Figure 12).

8. Tighten flange bolts connecting lock handle

guides to base.

Figure Figure 12. Housing assembly secured to rear panel . Housing assembly secured to rear panel

and lock handle guides.and lock handle guides.

x4x4

Lock HandleLock Handle

GuideGuide

(1 of 2)(1 of 2)

9. With help of an assistant, align intake barrel

so dust port points straight out from housing

assembly, then attach barrel with (8) 5⁄16"-18

x 1⁄2" flange bolts (see Figure 13).

Figure Figure 13. Intake barrel attached to housing assembly. . Intake barrel attached to housing assembly.

x8x8

IntakeIntake

BarrelBarrel

10. Attach cyclone funnel to intake barrel using

(8) 5⁄16"-18 x 3⁄4" flange bolts and 5⁄16"-18 lock

nuts (see Figure 14).

Figure Figure 14. Attaching funnel to intake barrel.. Attaching funnel to intake barrel.

x8x8

CycloneCyclone

FunnelFunnel

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

-17-

PREPARATION

12. Using pre-installed fasteners, place upper

end of drum lock handle over outer stud on

spring bracket, then attach lock handle link

to lower hole on lock handle (see Figure 16).

Figure Figure 16. Lock handle attached to spring bracket and . Lock handle attached to spring bracket and

lock handle link.lock handle link.

Outer Outer

StudStud SpringSpring

BracketBracket

LockLock

HandleHandle

LinkLink

Drum Drum

Lock Lock

HandleHandle

17. Connect pressure gauge tube to hose ports on

barrel and pressure gauge (see Figure 18).

18. Attach 11⁄2" hose to hose port on barrel with

11⁄2" hose clamp (see Figure 18).

Figure Figure 18. Pressure gauge tube and 1. Pressure gauge tube and 111⁄⁄22" dust hose " dust hose

attached to barrel.attached to barrel.

PressurePressure

Gauge TubeGauge Tube

1111⁄⁄22" Dust" Dust

HoseHose

1111⁄⁄22" Hose" Hose

ClampClamp

13. Place (2) drum hose clamps around drum

hose, then slide hose over port on collection

drum lid and tighten bottom clamp (see

Figure 17).

14. With collection drum lid mounting brackets

facing up, orient lid so dust port, drum hose,

and spring brackets align (see Figure 17).

15. Secure collection drum lid to spring bracket

using pre-installed fasteners (see Figure 17).

16. Attach drum hose to cyclone funnel and

secure with top hose clamp (see Figure 17).

Figure Figure 17. Collection drum lid and lock handle . Collection drum lid and lock handle

installed.installed.

SpringSpring

BracketBracket

Collection LidCollection Lid

Mounting BracketMounting Bracket

Flexible HoseFlexible Hose

Hose ClampHose Clamp

PressurePressure

GaugeGauge

11. Remove pre-installed tap screw from outlet

barrel, then attach inlet adapter to adapter

port on barrel with tap screw (see Figure 15).

Figure Figure 15. Inlet adapter attached to adapter port.. Inlet adapter attached to adapter port.

InletInlet

AdapterAdapter

PortPort

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South bend SB1099 Owner's manual

Brand: South bend

Model: SB1099

Type: Owner's manual

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South bend SB1099 Owner's manual

South bend SB1099 Owner's manual

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