Carlisle Ceramic Finishing Fluid Regulator Owner's manual

Type
Owner's manual
The Binks Model 84-120 Ceramic Fluid
Regulator is an industry-proven ceramic
regulator that assures uniform finishes
on part after part... day after day.
SPECIFICATIONS
Pressure Range ............. 5 to 55 PSI
• Flow Rate ........ 128 oz./min. (max.)
Inlet Pressure .......... 125 PSI (max.)
Wetted Parts: 1. Nickel Plated Brass
2. Gun Rubber
REGULATING FLUID
PRESSURE
1. Increase Pressure: Turn in wing
screw (31).
2. Decrease Pressure: Turn out wing
screw (31) while gun is triggered.
3. Read instructions on back cover of
regulator.
SERVICE
1. Plugged Regulator: Use the bypass
screw (23) to open bypass while
triggering gun. Close bypass
and trigger gun. If regulator
fails to return to normal operation,
open bypass and blow back gun.
Close bypass and return to normal
operation. If these fail, remove
and inspect regulator and
connecting supply line.
2. A ruptured or worn actuator tube
(11) at valve section causes
regulated fluid pressure to climb to
line pressure when gun is not in
use. Replace actuator tube. Inspect
valve seat (20) and valve gate
assembly (19) for wear.
3. Standby or replacement regulators
should be stored with the bypass
screw (23) open and the wing
screw (31) turned out.
REPLACING THE
84-200 ACTUATOR TUBE (11)
Disassemble regulator. Do not
remove bonnet thread inserts (14) or
tubing seal bodies (25) except for
replacement.
Thoroughly clean all parts until free of
abrasive material. Grease all moving
parts. Assemble parts in back of regulator
body first, including back cover (24).
Turn body over. Insert tubing seal
(26) into one end of actuator tube
(11) and push other end into regulator
body (13) through outlet. Pull tube
into body until tube end with seal is
in place in the tubing seal body (25).
Wind tube into the spiral cast in
regulator body and push end out
through inlet. Turn tube if necessary
to remove any twists or kinks.
Insert tubing seal into end of tube and
secure tube in inlet tubing seal body.
Center the plate (15) on thread of rod
(16) and fasten plate down over tube
with lock nut (1).
Assemble the remaining parts on the
regulator body. Regulator is now
ready to be tested.
Connect inlet to water pressure supply
(60-80 lbs.) and outlet to a gun and
hose. Be sure bypass is closed.
While triggering gun, regulate the
pressure with wing screw (31) over
the range of pressures used on the
production line. If pressure cannot be
regulated low enough, adjust per the
following instructions.
ADJUSTING THE REGULATOR
Turn the wing screw (31) out so that no
spring pressure is exerted on plate (15).
Be sure bypass is closed. Remove set
screw (5) and loosen adjustment lock
nut (22). Connect inlet to fluid pressure
supply and turn adjustment screw (21)
down until outlet flow is just cut off.
Tighten lock nut and replace set screw
to cover thread.
Binks Model 84-120
FLUID PRESSURE REGULATOR
FOR CERAMIC FINISHING
Replaces
Part Sheet
77-1417R-4
Part
Sheet
77-1417R-5
2
Warning
!
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows:
CAUTION
Hazards or unsafe practices which could
result in minor personal injury, product
or property damage.
!
WARNING
Hazards or unsafe practices which could
result in severe personal injury, death or
substantial property damage.
!
NOTE
Important installation, operation or
maintenance information.
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and
understand all safety, operation and maintenance
information provided in the operation manual.
ELECTRIC SHOCK/GROUNDING
Improper grounding or sparks can cause a
hazardous condition and result in fire, explosion
or electric shock and other serious injury.
PROJECTILE HAZARD
You may be injured by venting liquids or gases
that are released under pressure, or flying debris.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts
on a daily basis. Do not operate the equipment
if you are uncertain about its condition.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the
manufacturer provides written approval.
FIRE AND EXPLOSION HAZARD
Improper equipment grounding, poor ventilation,
open flame or sparks can cause hazardous
conditions and result in fire or explosion and
serious injury.
KNOW WHERE AND HOW TO SHUT OFF THE
EQUIPMENT IN CASE OF AN EMERGENCY
STATIC CHARGE
Fluid may develop a static charge that must be
dissipated through proper grounding of the
equipment, objects to be sprayed and all other
electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a
hazardous condition and result in fire, explosion
or electric shock and other serious injury.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields
could result in serious eye injury or blindness.
OPERATOR TRAINING
All personnel must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equip ment to
rupture, malfunction, or start unexpectedly and
result in serious injury.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety
devices have been removed.
HIGH PRESSURE CONSIDERATION
High pressure can cause serious injury. Relieve all
pressure before servicing. Spray from the spray
gun, hose leaks, or ruptured components can
inject fluid into your body and cause extremely
serious injury.
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the
equipment instruction manual.
DE-ENERGIZE, DEPRESSURIZE, DISCONNECT
AND LOCK OUT ALL POWER SOURCES DURING
MAINTENANCE
Failure to De-energize, disconnect and lock out
all power supplies before performing equipment
maintenance could cause serious injury or death.
CA PROP
65
PROP 65 WARNING
WARNING: This product contains chemicals known
to the State of California to cause cancer and
birth defects or other reproductive harm.
FOR FURTHER SAFETY INFORMATION REGARDING BINKS AND DEVILBISS EQUIPMENT,
SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
3
BINKS MODEL 84-120 FLUID PRESSURE REGULATOR
24
ITEM PART
NO. NO. DESCRIPTION QTY.
1 20-258 HEX NUT, 3/8-16 ................................. 1
2 20-537 HEX CAP SCREW, 1/4-20 X 3/4 ............ 6
3 20-854 RD. HD. M. SCREW, 1/4-20 X 3/8 ........ 4
4 20-1571 COTTER PIN, 1/16 DIA. X 1/2 LG. .......... 2
5 20-2042 SOC. HD. SET SCREW, S.S., 3/8-16 X 3/8 1
6 20-2135 HEX JAM NUT, 7/16-14 ....................... 1
7 54-788 CONNECTION, 3/8 NPS ....................... 1
8 72-59 TAILPIECE, 3/8 NPT ............................. 2
9 83-1355 GAUGE, 100 LB. .................................. 1
10 83-2052 GAUGE LENS, GLASS .......................... 1
11 84-200 ACTUATOR TUBE .............................. 1
12 84-201 BONNET ............................................ 1
13 84-202 REGULATOR BODY ........................... 1
14 84-203 THREAD INSERT ................................ 2
15 84-204 PLATE ................................................ 1
16 84-205 ROD ................................................... 1
ITEM PART
NO. NO. DESCRIPTION QTY.
17 84-206 PIN ..................................................... 1
18 84-207 LEVER ................................................ 1
19 84-208 VALVE GATE ASSEMBLY ................... 1
20 84-209 VALVE SEAT ...................................... 1
21 84-210 ADJUSTMENT SCREW ...................... 1
22 84-211 ADJUSTMENT LOCK NUT ................. 1
23 84-213 BYPASS WING SCREW ...................... 1
24 84-214 BACK COVER .................................... 1
25 84-215 TUBING SEAL BODY ......................... 2
26 84-216 TUBING SEAL .................................... 2
27 84-217 OUTLET ASSEMBLY .......................... 1
28 84-218 SWIVEL NUT ..................................... 2
29 84-220 “Y” BODY ......................................... 1
30 84-384 BUTTON ............................................ 1
31 85-90 WING SCREW ................................... 1
32 86-885 SPRING .............................................. 1
PARTS LIST
When ordering, please specify Part No.
19
34
16
17
18
11
21
13
22
5
2
1
14
6
31
30
12
23
32
15
14
20
26
25
9
28
8
29
78
28
25
26
10
27
INLET
ASSEMBLY
3/13 ©2013 Binks All rights reserved. Printed in U.S.A.
Binks Sales and Service: www.binks.com
WARRANTY
This product is covered by Binks’ 1 Year Limited Warranty.
77-1417R-5 Revisions: Trademark updates;
(P2) Added Prop 65 warning; (P4) Updated
contact information.
U.S.A./ Canada Customer Service
195 Internationale Blvd.
Glendale Heights, IL 60139
630-237-5000
Toll Free Customer Service
and Technical Support
800-992-4657
Toll Free Fax
888-246-5732
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Carlisle Ceramic Finishing Fluid Regulator Owner's manual

Type
Owner's manual

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