Grizzly G0495X User manual

Brand: Grizzly

Model: G0495X

Type: User manual

MODEL G0495X

8" JOINTER

w/DIGITAL READOUT

OWNER'S MANUAL



WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.



4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP

OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT

&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS

MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION

ELECTROCUTIONORDEATH

4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS

SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER

INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE

AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY

ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG

RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT

4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE

FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE

3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND

OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE

OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE

HARM3OMEEXAMPLESOFTHESECHEMICALSARE

s ,EADFROMLEADBASEDPAINTS

s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS

s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER

9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU

DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS

7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP

MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER

OUTMICROSCOPICPARTICLES

Table of Contents

INTRODUCTION ............................................... 2

 

 

 

 

 

 

SECTION 1: SAFETY ....................................... 7

 

 

SECTION 2: CIRCUIT REQUIREMENTS ...... 10

 

SECTION 3: SETUP ....................................... 11

 

 

 

 

 

 

 

 

 

 

 

 

 

SECTION 4: OPERATIONS ........................... 18

 

 

 

 

 

 

 

 

 

SECTION 5: ACCESSORIES ......................... 29

SECTION 6: MAINTENANCE ......................... 31

 

 

 

 

SECTION 7: SERVICE ................................... 32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARRANTY AND RETURNS ........................ 53





INTRODUCTION

Foreword











      



    

      



      







     www.grizzly.com

       









  

      



      



       





       

      



      



      

      



       







        

       

 



    





       





       



         



     



 







Functional Overview





































Contact Info





The information contained herein is deemed accurate as of 5/13/2008 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

PAGE 1 OF 2Model G0495X

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0495X 8" X 84" JOINTER WITH EXCLUSIVE

DIGITAL HEIGHT READOUT

Product Dimensions:

Weight.............................................................................................................................................................. 596 lbs.

Length/Width/Height....................................................................................................................... 83 x 24-1/2 x 44 in.

Foot Print (Length/Width)....................................................................................................................... 45-3/4 x 15 in.

Shipping Dimensions:

Type........................................................................................................................................................... Wood Crate

Content............................................................................................................................................................ Machine

Weight.............................................................................................................................................................. 750 lbs.

Length/Width/Height.................................................................................................................88-1/2 x 24-1/2 x 50 in.

Electrical:

Switch.......................................................................................................Magnetic with Thermal Overload Protection

Switch Voltage...................................................................................................................................................... 220V

Cord Length............................................................................................................................................................ 6 ft.

Cord Gauge....................................................................................................................................................12 guage

Recommended Breaker Size............................................................................................................................ 20 amp

Plug.......................................................................................................................................................................... No

Motors:

Main

Type......................................................................................................................tefc Capacitor Start Induction

Horsepower.................................................................................................................................................3 HP

Voltage........................................................................................................................................................220V

Prewired......................................................................................................................................................220V

Phase........................................................................................................................................................ Single

Amps.............................................................................................................................................................15A

Speed.................................................................................................................................................3450 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 1

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings........................................................................................................Shielded and Permanently Sealed

Main Specifications:

Fence Information

Fence Length............................................................................................................................................. 38 in.

Fence Width........................................................................................................................................... 1-1/2 in.

Fence Height..........................................................................................................................................4-3/4 in.

Fence Stops........................................................................................................................ 45, 90 and 135 deg.

Cutting Capacities

Bevel Jointing...................................................................................................................... Left & Right 45 deg.

Maximum Width of Cut................................................................................................................................. 8 in.

Maximum Depth of Cut..............................................................................................................................1/8 in.

Maximum Rabbiting Depth........................................................................................................................ 1/2 in.

Number of Cuts Per Minute.......................................................................................................................28000

Machine Data Sheet





Cutterhead Info

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Table Information

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Model G0495X Page 2 of 2





Figure 1. 

A. 

B. 

C. 

D. 

E. 

F. 

G. 

H. 

Identification











 

  









I. 

J. 

K. 

L. 

M. 

N. 

O. 

P. 











Control Panel & Digital Sensor Features

Figure 2

A. 

B. 

C. 

D. 

E. 

F. 

G. 

H. 







  

Figure 3





I. 

J. 

K. 

L. 

M. 

N. 

O. 















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

Safety Instructions for Machinery

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&OR9OUR/WN3AFETY2EAD)NSTRUCTION

-ANUAL"EFORE/PERATINGTHIS-ACHINE

4HEPURPOSEOFSAFETYSYMBOLSISTOATTRACTYOURATTENTIONTOPOSSIBLEHAZARDOUSCONDITIONS4HIS

MANUALUSESASERIESOFSYMBOLSANDSIGNALWORDSINTENDEDTOCONVEYTHELEVELOFIMPORTANCE

OFTHESAFETYMESSAGES4HEPROGRESSIONOFSYMBOLSISDESCRIBEDBELOW2EMEMBERTHATSAFETY

MESSAGESBYTHEMSELVESDONOTELIMINATEDANGERANDARENOTASUBSTITUTEFORPROPERACCIDENT

PREVENTIONMEASURES

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AGAINSTUNSAFEPRACTICES

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PROPEROPERATIONOFTHEMACHINE

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

Like all machines there is danger associated

with this machine. Accidents are frequently

caused by lack of familiarity or failure to pay

attention. Use this machine with respect

and caution to lessen the possibility of

operator injury. If normal safety precautions

are overlooked or ignored, serious personal

injury may occur.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Additional Safety Instructions for Jointers

1. JOINTER KICKBACK.   



       

       



      

DO NOT



2. CUTTERHEAD ALIGNMENT. 

       

  





3. PUSH BLOCKS. 

      





      



4. WORKPIECE SUPPORT.  

     

       





5. KICKBACK ZONE.   

        





6. MAXIMUM CUTTING DEPTH.











7. JOINTING WITH THE GRAIN 

       

     

      



8. KEEPING GUARDS IN PLACE.  



     

      

       



9. PROPER CUTTING. 

     



  

       



10. USING GOOD STOCK.  

     

       

      

       

      







220V Operation

Full Load Amperage Draw

      



 

Power Supply Circuit Requirements









      

If you are unsure about the

wiring codes in your area or you plan to con-

nect your machine to a shared circuit, consult

a qualified electrician.



Extension Cords



     



      



 



 



Figure 4

SECTION 2: CIRCUIT REQUIREMENTS

Serious personal injury could occur if you

connect the machine to power before com-

pleting the setup process. DO NOT connect

the machine to the power until instructed

later in this manual.

Electrocution or fire could

result if machine is not

grounded and installed in

compliance with electrical

codes. Compliance MUST

be verified by a qualified

electrician!

Power Connection Device





       

Figure 4





Wear safety glasses dur-

ing the entire setup pro-

cess!

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Setup Safety

SECTION 3: SETUP

       

       



Description Qty

  

  

  

  

  

  

  

Items Needed for

Setup

      

    

       

please imme-

diately call Customer Service at (570) 546-9663

for advice.



       

Otherwise, filing a freight claim can be difficult.





Unpacking

This machine and its com-

ponents are very heavy.

Get lifting help or use

power lifting equipment

such as a forklift to move

heavy items.





Inventory







Note: If you can't find an item on this list, check

the mounting location on the machine or examine

the packaging materials carefully. Occasionally

we pre-install certain components for shipping

purposes.

Box 1: (Figure 5 & 6) Qty

A.  

B.  

C.  

D.  

E.  

F.  ....................................... 1

G.  

H.  

I.  

J.  

K.  

L.  

M.  

N.  

O.  

Figure 5. 

Figure 6. 



























       







SUFFOCATION HAZARD!

Immediately discard all plas-

tic bags and packing materi-

als to eliminate choking/suf-

focation hazards for children

and animals.





Floor Load

Machine Data Sheet

     

     

      



Placement Location

     



       



Figure 8



Children and visitors may be

seriously injured if unsuper-

vised around this machine.

Lock entrances to the shop

or disable start switch or

power connection to prevent

unsupervised use.

Site Considerations

Figure 8.

-(



       



      

    Figure 7  

For opti-

mum performance from your machine, clean

all moving parts or sliding contact surfaces.

     







Clean Up

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

G2544—Solvent Cleaner & Degreaser

       



Figure 7. 







       

       

         



To lift the jointer



1. 

2. 

Figure 9

Moving & Placing

Jointer

The Model G0495X is a

heavy machine. Serious

personal injury may occur

if safe moving methods

are not used. To be safe,

get assistance and use

power equipment to move

the shipping crate and

remove the machine from

the crate.

Figure 9



      



     



        

      



Bolting to Concrete Floors

Figure 10



        

   





Mounting to Shop

Floor

NOTICE

Anchor studs are stronger and more per-

manent alternatives to lag shield anchors;

however, they will stick out of the floor,

which may cause a tripping hazard if you

decide to move your machine.

Figure10







3.       

         









Figure 11.

Dust Collection

To connect the machine to a dust collector:

1. 

       

Figure 11



DO NOT operate the Model G0495X without

an adequate dust collection system. This

jointer creates substantial amounts of wood

dust while operating. Failure to use a dust

collection system can result in short and

long-term respiratory illness.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with

the rating of the dust collector. To determine

the CFM at the dust port, you must consider

these variables: (1) CFM rating of the dust col-

lector, (2) hose type and length between the

dust collector and the machine, (3) number

of branches or wyes, and (4) amount of other

open lines throughout the system. Explaining

how to calculate these variables is beyond the

scope of this manual. Consult an expert or pur-

chase a good dust collection "how-to" book.

2. 



 Note: A tight fit is necessary for proper per-

formance.

Figure 12.

Ide9ZVY

8ZciZg

7diidb9ZVY

8ZciZg

Setting Outfeed

Table Height







 



   



To set the outfeed table height:

1. 

2. 



3.       

 





Figure 12

4. 

       

Figure 13.

Figure 13.



HigV^\]iZY\Z

Dji[ZZY >c[ZZY





       



       



  

      

Figure 1Page 5

      

      



Test Run

       

        





        



        



     

TroubleshootingPage 32

        



Tip:

       



 Steps 1-4    



       



      



      







5. 



Page 39

Digital Readout

Batteries





To install the AAA batteries in the control

panel:

1.        



      



Figure 14



2.       



 Note:It may help to loosen the screws on the

front of the panel securing the digital readout

bracket to open the battery cover.

3.       

      















Before starting the jointer, make sure you

have performed the preceding assembly

and adjustment instructions, and you have

read through the rest of the manual and

are familiar with the various functions and

safety features on this machine. Failure to

follow this warning could result in serious

personal injury or even death!

To test run the machine:

1. 





2. 



34/0"UTTON

)

Figure 15.

3.       



       



4. 



        

Figure 15

5. 



    

      





     

    





     

       

       





       

      



    

SECTION 7: SERVICE

Factory adjustments that should be verified:

1. Page 34

2. Page 38

3.     

Page 39

4. Page 40

5.     Page

42

Recommended

Adjustments

6. 

7.      

     



       

     



       



      



     

    







Damage to your eyes, lungs, and ears could

result from using this machine without

proper protective gear. Always wear safety

glasses, a respirator, and hearing protection

when operating this machine.

Operation Safety

SECTION 4: OPERATIONS

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

To reduce the risk of

serious injury when using

this machine, read and

understand this entire

manual before beginning

any operations.

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away

from moving parts at all

times to reduce this risk.

Basic Jointer

Controls





START Button:      



STOP Button:    

       



POWER Light    



Figure 16.













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Grizzly G0495X User manual

Grizzly G0495X User manual

Grizzly G0495X User manual

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