Movincool CLASSICPLUS26 User manual

Type
User manual
SERVICE MANUAL
CLASSIC PLUS 26
SERIAL NUMBER FROM JANUARY 2009 (0109) TO PRESENT
DocID: 00G00025E
© 2009 DENSO SALES CALIFORNIA, INC.
All rights reserved. This book may not be reproduced or copied, in
whole or in part, without the written permission of the publisher. DENSO
SALES CALIFORNIA, INC. reserves the right to make changes without
prior notice. MovinCool is a registered trademark of DENSO
Corporation.
Table of Contents
Table of Contents
Operation Section
1. PRECAUTIONS FOR SAFETY
1.1 Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. GENERAL DESCRIPTION
2.1 Spot Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Compact Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Easy Transportation and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Energy Conservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. CONSTRUCTION
3.1 Exterior Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Exterior Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Internal Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Basic Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 Air Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.6 Compressor and Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.7 Drain Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4. SPECIFICATIONS
4.1 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2 Characteristics (at 230 V). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3 Characteristics (at 208 V). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5. REFRIGERANT SYSTEM
5.1 Refrigerant System Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2 Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.3 Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.4 Capillary Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.5 Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.6 High Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6. ELECTRICAL SYSTEM
6.1 Circuit Diagram and Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 Basic Operation of The Classic Plus 26 Electrical Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.3 Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Table of Contents
6.4 Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.5 Compressor Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.6 Power Cord with LCDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.7 Drain Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.8 Condensate Pump Kit (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.9 Automatic Restart after Power Interruption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.10 Compressor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.11 Temperature Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.12 Fan Mode Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.13 Temperature Scale Display Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.14 Warning Signal Connection (Output Signal Terminal L+ and L-) . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.15 Fire Alarm Control Panel Connection (Input Signal Terminal E+ and E-). . . . . . . . . . . . . . . . . . . . . 28
Table of Contents
Repair Section
7. TROUBLESHOOTING
7.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.2 Self-Diagnostic Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.3 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.4 Basic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8. DISASSEMBLY
8.1 Parts Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.2 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.3 Removal of Electrical Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.4 Removal of Blower Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.5 Inspection of Capacitor (for Fan Motor and Compressor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.6 Inspection of Drain Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.7 Inspection of Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.8 Inspection of Compressor Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.9 Inspection of Wiring Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.10 Inspection of Thermistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.11 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9. REFRIGERANT SYSTEM REPAIR
9.1 Repair of Refrigerant System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.2 Removal of Refrigeration Cycle Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.3 Charging the System with R-410A Refrigerant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9.4 Refrigerant Charging Work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
10. REASSEMBLY
10.1 Removal of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
10.2 Compressor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
10.3 Blower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
10.4 Wiring Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
10.5 Perform the Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
10.6 Caster Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
10.7 Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Operation Section
6
1. PRECAUTIONS FOR SAFETY
1.1 Foreword
This manual has been published to service the MovinCool Classic Plus 26. Please use this
service manual only when servicing the Classic Plus 26.
1.2 Definition of Terms
1.3 General Precautions
WARNING
All electrical work if necessary, should only be performed by qualified electrical
personnel. Repair to electrical components by non-certified technicians may result in
personal injury and/or damage to the unit. All electrical components replaced must be
genuine MovinCool parts, purchased from an authorized reseller.
When handling refrigerant, always wear proper eye protection and do not allow the
refrigerant to come in contact with your skin.
Do not expose refrigerant to an open flame.
The proper electrical outlet for MovinCool units must be equipped with a “UL” approved
ground-fault breaker to prevent electrical shock from the unit.
When brazing any tubing, always wear eye protection, and work only in a well ventilated
area.
Disconnect power before servicing unit.
Be careful of any sharp edges when working on unit.
Describes precautions that should be observed in order to prevent injury to
the user during installation or unit operation.
Describes precautions that should be observed in order to prevent damage to
the unit or its components, which may occur during installation or unit
operation if sufficient care is not taken.
NOTE Provides additional information that facilitates installation or unit operation.
WARNING
CAUTION
Operation Section
7
2. GENERAL DESCRIPTION
2.1 Spot Cooler
In general, conventional air conditioners cool
the entire enclosed environment. They act as
“heat exchangers”, requiring an interior unit
(evaporator) to blow cool air into the interior
and an exterior unit (condenser) to exhaust
exchanged heat to the outdoors.
Unlike conventional air conditioners, the
MovinCool Classic Plus 26 is a spot cooler
which directs cool air to particular areas or
objects. The MovinCool Classic Plus 26 has the following features:
2.2 Compact Design
The innovative design of the MovinCool
Classic Plus 26 has resulted in one compact
unit, replacing the need for two separate units.
2.3 Easy Transportation and
Installation
With the whole cooling system built into one
compact unit, the MovinCool Classic Plus 26
requires no piping and can be easily
transported and installed.
2.4 Energy Conservation
• The MovinCool Classic Plus 26 is economical
because it cools only the area or objects which
need to be cooled.
I000501
Condenser
(Outdoor Unit)
Evaporator
(Indoor Unit)
I002286
Operation Section
8
3. CONSTRUCTION
3.1 Exterior Dimensions
I002580
(10.6)
(43.5)(3.7)
(47.2)
(1.4)
(3.5)
(1.4)
(3.5)
(Unit: inch)
(19.4)
(11.5) (18.8)
(21.4)
(28.7)
(3.7)(3.6)
(DIA. 5.9)
(17.7)
(10.2)
Operation Section
9
3.2 Exterior Components
I002581
Cold Air Outlet Duct
Evaporator
Air Inlet Grill
Condenser Air Outlet Grill
Service PanelPower CordCondenser Air Inlet FilterCasterDrain Tank
Operation Panel
Operation Section
10
3.3 Internal Structure
3.4 Basic Construction
The MovinCool Classic Plus 26 is compact in construction because the condenser and the
evaporator are enclosed in one unit. The interior is divided into three sections. The upper front
face is equipped with the evaporator, and the lower front face contains the drain tank and
condensate pump (Optional). The rear section contains the condenser, the compressor and the
control box.
I002582
Fan
(Evaporator)
Evaporator
Capillary Tube
Drain Pan
Drain Tank
Drain Switch
Compressor
High Pressure
Switch
Fan
(Condenser)
Fan Motor
Condenser
Control Box
Operation Section
11
3.5 Air Flow
Air drawn from the right side face passes through the condenser which extracts the heat. This
hot air is blown out through the upper exhaust air duct. Air taken in from the front face is cooled
by the evaporator and then blown through the cool air ducts. All the air inlets are equipped with
filters, and the exhaust air duct is protected by metal grill.
3.6 Compressor and Fans
The compressor is hermetically sealed. A two-speed fan motor with two centrifugal fans are
used to draw air across the evaporator and condenser.
3.7 Drain Tank
A 5.0 gal (19 L) drain tank is supplied with the Classic Plus 26. The condensate (water) is
collected into the tank.
The drain switch activates and stops the operation when tank reaches the level of approximately
4.0 gal (15 L).
I002290
Exhaust Air Out
Cool Air Out
Evaporator
Air In
Condenser Air In
Operation Section
12
4. SPECIFICATIONS
4.1 Technical Specifications
ITEM SPECIFICATIONS
Electronic Features Control Panel Electronic
Thermostat Control Electronic
Cooling Capacity
*1
Capacity - 208/230 V 24000/24000 Btu/h (7060/7060 W)
Refrigerant Circuit Compressor Compression Type Hermetic Scroll
Motor Rated Output at 230 V 1.47 kW
Evaporator Plate Fin
Condenser Plate Fin
Refrigerant Control Capillary Tube
Refrigerant/Enclosed quantity R-410A/2.31 lb (1.05 kg)
Ventilation Equipment For
Evaporator
Fan Type Centrifugal
Motor Rated Output - high/low at 230 V 0.56/0.46 kW
Max. Air Flow - high/low at 208 V 673/570 CFM (1141/966 m
3
/h)
Max. Air Flow - high/low at 230 V 708/600 CFM (1200/1017 m
3
/h)
Max. External Static Pressure 0.42 IWG (105 Pa)
Ventilation Equipment For
Condenser
Fan Type Centrifugal
Motor Rated Output - high/low at 230 V 0.56/0.46 kW
Max. Air Flow - high/low at 208 V 1215/1155 CFM (2059/1958 m
3
/h)
Max. Air Flow - high/low at 230 V 1250/1190 CFM (2119/2017 m
3
/h)
Max. External Static Pressure 0.25 IWG (62 Pa)
Electronic Characteristics Power Requirement 208/230 V, 1 PH 60 Hz
MIN. MAX. Voltage MIN 198 V, MAX 253 V
Current Consumption - 208/230 V
*1
11.8/10.8 A
Total Power Consumption - 208/230 V
*1
2.40/2.40 kW
Power Factor - 208/230 V
*1
98/97 %
Starting Current - 208/230 V 41/44 A
Recommended Fuse size 20 A
Power Cord NEMA Plug Configuration 6-20
Gauge x Length 12 AWG (3-core) x 6 ft
Dimension W x D x H (without air duct) 19.4 x 28.7 x 47.2 in
(493 x 729 x 1199 mm)
Net weight 199 lb (90 kg)
Operation Section
13
Specifications are subject to change without notice.
< NOTE >
*1 :Rating Condition: 95 °F (35 °C), 60 %RH
*2 :Measured at 3 ft (1.0 m) from surface of unit.
Operating Condition Inlet air: Maximum 113 °F (45 °C), 50 %RH
Inlet air: Minimum 70 °F (21 °C), 50 %RH
Sound Level
*2
With Condenser Duct - high/low 66/64 dB (A)
Without Condenser Duct - high/low 69/67 dB (A)
Max. Duct Equivalent Length-Per Cold Duct Hose/Hot Duct Hose 60/45 ft (18.3/13.7 m)
Condensate Tank Capacity 5 ± 0.5 gal (19 ± 2 L)
ITEM SPECIFICATIONS
Operation Section
14
4.2 Characteristics (at 230 V)
I002583
28
26
22
24
20
18
11
13
14
12
10
<Cooling Capacity Curve> <Cool Air Temperature Difference Curve>
23.4(13)
21.6(12)
19.8(11)
18.0(10)
16.2(9)
14.4(8)
12.6(7)
10.8(6)
9.0(5)
113(45)
104(40)
95(35)
86(30)
77(25)
68(20)
7.2(4)
Delta-T °F (°C)
Dry Bulb Temp. °F (°C)
Dry Bulb Temp. °F (°C)
Dry Bulb Temp. °F (°C)
Wet Bulb Temp. °F (°C)
Wet Bulb Temp. °F (°C)
(30)
86
(25)
77
(40)
104
(35)
95
(20)
68
(15)
59
Cooling Capacity (x10
3
Btu/h)
Relative Humidity (%)
30 40 50 60 70 80
Current Consumption (A)
Power Consumption (kW)
<Power Consumption Curve> <Current Consumption Curve>
2.8
2.6
2.4
2.2
2.0
113(45)
104(40)
95(35)
86(30)
77(25)
68(20)
113(45)
104(40)
95(35)
86(30)
77(25)
68(20)
(30)
86
(25)
77
Wet Bulb Temp. °F (°C)
(40)
104
(35)
95
(30)
86
(25)
77
Operation Section
15
4.3 Characteristics (at 208 V)
I002584
28
26
22
24
20
18
11
13
14
12
10
<Cooling Capacity Curve> <Cool Air Temperature Difference Curve>
23.4(13)
21.6(12)
19.8(11)
18.0(10)
16.2(9)
14.4(8)
12.6(7)
10.8(6)
9.0(5)
113(45)
104(40)
95(35)
86(30)
77(25)
68(20)
7.2(4)
Delta-T °F (°C)
Dry Bulb Temp. °F (°C)
Dry Bulb Temp. °F (°C)
Dry Bulb Temp. °F (°C)
Wet Bulb Temp. °F (°C)
Wet Bulb Temp. °F (°C)
(30)
86
(25)
77
(40)
104
(35)
95
(20)
68
(15)
59
Cooling Capacity (x10
3
Btu/h)
Relative Humidity (%)
30 40 50 60 70 80
Current Consumption (A)
Power Consumption (kW)
<Power Consumption Curve> <Current Consumption Curve>
2.8
2.6
2.4
2.2
2.0
113(45)
104(40)
95(35)
86(30)
77(25)
68(20)
113(45)
104(40)
95(35)
86(30)
77(25)
68(20)
(30)
86
(25)
77
Wet Bulb Temp. °F (°C)
(40)
104
(35)
95
(30)
86
(25)
77
Operation Section
16
5. REFRIGERANT SYSTEM
5.1 Refrigerant System Construction
The component parts of the refrigerant system include the following:
Compressor, Evaporator, Condenser, Capillary tube, High Pressure Switch
These parts are all connected by copper tubing. All the connections have been brazed.
I002585
Condenser
Compressor
Discharge Pipe
Condenser
Discharge Pipe
Condenser
Inlet Pipe
Compressor
Capillary Tube
Compressor
Suction Pipe
Evaporator
Flow of
Refrigerant
Compressor
Evaporator
Condenser
Fan
Motor
Capillary
Tubes
Operation Section
17
5.2 Compressor
The compressor used for the unit is hermetically sealed. The compressor and the compressor
motor are in one casing.
(1) Compressor theory of operation
The scroll compressor utilizes an involuted spiral which, when matched with a mating scroll
form, generates a series of crescent-shaped gas pockets between the two members. During
compression, one scroll remains stationary (fixed scroll) while the other form (orbiting scroll) is
allowed to orbit (but not rotate) around the first form. As this motion occurs, the pockets between
the two forms are slowly pushed to the center of the two scrolls while simultaneously being
reduced in volume. When the pocket reaches the center of the scroll form, the gas, which is now
at a high pressure, is discharged out of a port located at the center. During compression, several
pockets are being compressed simultaneously, resulting in a very smooth process. Both the
suction process (outer portion of the scroll members) and the discharge process (inner portion)
are continuous.
(2) Compressor operation
1) Compression in the scroll is created by the interaction of an orbiting spiral and a stationary spiral.
Gas enters the outer openings as one of the spirals orbits.
2) The open passages are sealed off as gas is drawn into the spiral.
3) As the spiral continues to orbit, the gas is compressed into two increasingly smaller pockets.
4) By the time the gas arrives at the center port, discharge pressure has been reached.
5) Actually, during operation, all six gas passages are in various stages of compression at all times,
resulting in nearly continuous suction and discharge.
< NOTE >
When the compressor shuts off, the compressor motor may run backward for a moment or two
until internal pressures is equalized. This has no effect on compressor durability but may cause
an unexpected sound after the compressor is turned off and should not be diagnosed as a
malfunction.
I001767
1 3 4 52
Operation Section
18
5.3 Condenser
The condenser is a heat exchanger with copper tubes that are covered with thin aluminum
projections called plate fins.
Heat is given off and absorbed by air being pulled across the condenser fins by the centrifugal
fan and then expelled through the exhaust air duct.
5.4 Capillary Tube
The capillary tube is a long thin tube utilizing
line flow resistance to serve as an expansion
valve. The length and the inner diameter of the
capillary tube are determined by the capacity of
the refrigeration system, specified operating
conditions, and the amount of refrigerant. The
capillary tube causes the high pressure, high
temperature liquid refrigerant sent from the
condenser to expand rapidly as the refrigerant
is sprayed out through the fixed orifice in the capillary tube. As a result, the temperature and
state of the refrigerant becomes low and mist-like respectively, causing it to evaporate easily.
5.5 Evaporator
The evaporator is a heat exchanger covered with plate fins. Heat is removed from the air being
pulled across the evaporator by the centrifugal fan and the resulting cool air is expelled through
the cool air vent.
5.6 High Pressure Switch
The high pressure switch prevents the
condenser and compressor from being
damaged by excessively high pressure in the
high pressure line of the refrigeration cycle.
The switch is normally closed. The snap disk
responds to the variations in pressure and, if
pressure is abnormally high, the snap disk
moves down to push the pin down, causing the
internal contacts to open. This interrupts the
ground signal at the control board (J104 connector) which turns the compressor off.
Possible causes of this trouble include:
- The condenser air filter is dirty, restricting air flow.
- The condenser blower is defective.
I001887
High Temp./High Pressure
Liquid Refrigerant
Low Temp./Low Pressure
Gas and Liquid Mixture
I001768
Pressure of Refrigerant
Movable Point
Snap Disk
Pin
Terminal
Lead Wires
Stationary Point
Molding by Resin
Case
Operation Section
19
6. ELECTRICAL SYSTEM
6.1 Circuit Diagram and Control Box
I002586
AC 208/230 V 1φ 60 Hz
AP
G
G
G
HI
LO
MC
CN RTH THSDS
CB
HPRS
TB2
L-
J106
J108
J105
J101 J102 J103 J104
J201
L+
E-
E+
3
2
1
Jumper
Line
IOLC
MF
IOLF
12
CF
CC
12
G
G
T R
J9
J8
RB
J6
J5
J4
J3
J2
J1
AP
T B1
T B2
CB
RB
M F
MC
C F
CC
Attachment Plug
Terminal Block
Terminal Block
Control Board
Relay Board
Fan Motor
Compressor Motor
Capacitor for Fan Motor
Capacitor for Compressor
I O LF
I O L C
DS
THS
R TH
G
HPRS
C N
Inner Overload Relay of Fan Motor
Inner Overload
Relay of Compressor
Full Drain Warning Switch
Freeze Protection Thermistor
Room Thermistor
Grounding
High Pressure Switch
Connector for Option Drain Pump
TB1
Relay Board Fuse
Relay Board
Terminal Block
Fan Capacitor
Dip Switch
Compressor
Capacitor
TB2
Terminal Block
(Signal Connections)
TB1
Operation Section
20
6.2 Basic Operation of The Classic Plus 26 Electrical Circuit
There are two basic components used to control the operation of the Classic Plus 26 electrical
system:
- Control panel assembly
- Control box
The control panel assembly contains the control panel, control board (with inputs for the freeze
and room temperature thermistors), drain switch, high pressure switch and a microprocessor.
(1) Fan mode
High Fan Mode
When the FAN MODE button on the control panel is pressed, the microprocessor turns on “FAN
HI” “COOL OFF” indication of LCD and activates both the fan on relay and fan mode relay. This
sends line voltage (208/230 VAC) from the fan on relay to the N.O. (normally open) contacts of
the fan mode relay. This output is connected to the J6 terminal (relay board) where the high
speed wire of the fan motor is connected.
When this button is pressed again, fan turns to low mode (see below). Press again, fan stops.
Low Fan Mode
When the FAN MODE button on the control panel is pressed again, the microprocessor turns on
“FAN LO” “COOL OFF” indication of LCD and activates both the fan on relay and fan mode relay.
This sends line voltage (208/230 VAC) from the fan on relay to the N.C. (normally closed)
contacts of the fan mode relay. This output is connected to the J5 terminal (relay board) where
the low speed wire of the fan motor is connected.
When this button is pressed again, fan stops.
(2) Cool mode
• In addition to fan mode (as described above), when the COOL ON/OFF button on the control
panel is pressed, the microprocessor turns on “COOL ON” indication of LCD and if the
temperature set point is less than the current room temperature, activates the compressor relay
(relay board) after 120 sec delay. This sends line voltage (208/230 VAC) to the J4 terminal (relay
board) where the compressor wire is connected. Then the compressor turns on for Cooling
Operation.
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Movincool CLASSICPLUS26 User manual

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