Zanussi ZGG643ICY User manual

Brand: Zanussi

Model: ZGG643ICY

Category: Hobs

Type: User manual

This manual is also suitable for

The Zanussi ZGG643ICY gas hob offers a range of features for efficient and safe cooking. With four burners, including rapid and semi-rapid options, it provides the flexibility to handle various cooking tasks simultaneously. The hob features automatic ignition, eliminating the need for matches or lighters. It also includes a flame safety device that cuts off the gas supply if the flame goes out, preventing gas leaks. The hob's enamel surface is easy to clean and maintain, ensuring a hygienic cooking environment.

Газовая

варочная

панель

Руководство

пользователя

ZGG 643

Operating

instuctions

Gas hob

Welcome to the world of Electrolux

Thank you for choosing a first class product from Electrolux, which hopefully will

provide you with lots of pleasure in the future.

The Electrolux ambition is to offer a wide variety of quality products that make

your life more comfortable.

You find some examples on the cover in this manual. Please take a few minutes

to study this manual so that you can take advantage of the benefits of your new

machine.

We promise that it will provide a superior User Experience delivering Ease-of-

Mind.

Good luck!

This appliance is manufactured according to the following EEC directives:

73/23 EEC - 90/683 EEC - 93/68 EEC -

89/336 EEC - 90/396 EEC,

current edition.

Guide to Use the instructions

The following symbols will be found in the text to guide you throughout the Instructions:

Safety Instructions

Step by step instructions for an operation

Hints and Tips

Environmental Information

Contents

Instructions for the User

Important Safety Information 5

Description of the Hob 7

Operation 8

Maintenance and Cleaning 10

Something Not Working? 12

Service and original spare parts

Instructions for the Installer

Engineers Technical Data 13

Gas Connection 15

Electrical Connection 17

Adaptation to different Types of Gas 18

Building In 19

Possibilities for Insertion 21

During Operation

• This appliance has been designed for non professional purpose in private houses only. It is meant

to cook edible foodstuff only and MUST NOT be used for any other purposes.

• It is dangerous to alter the specification in any way.

• For hygiene and safety reasons, this appliance should be kept clean at all times. A build-up of fats

or other foodstuff could result in a fire.

• Do not use this hob if it is in contact with water. Do not operate the hob with wet hands.

• Never leave the hob unattended when cooking with oil and fats.

• Unstable or misshapen pans should not be used on the hob as unstable pans can cause an accident

by tipping or spillage.

• Never use plastic or aluminium foil dishes on the hob.

• Perishable food, plastic items and areosols may be affected by heat and should not be stored above

or below the hob unit.

• Under no circumstances should you attempt to repair the appliance yourself. Repairs carried out by

unexperienced persons may cause injury or serious malfunctioning. Refer to your local Service

Centre. Always insist on genuine spare parts.

• Ensure that all control knobs are in the OFF position when not in use.

• Should you connect any electrical tool to a plug near this cooking appliance, ensure that electric cables

are not in contact with it and keep them far enough from the heated parts of this appliance.

• If the appliance is out of order, disconnect it from the electric supply.

Child Safety

• This appliance is not intended for use by children or other persons whose physical, sensory or mental

capabilities or lack of experience and knowledge prevents them from using the appliance safely

without supervision or instruction by a responsible person to ensure that they can use the appliance

safely.

• This appliance has been designed to be operated by adults and children under supervision. Young

children MUST NOT be allowed to tamper with the controls or play near or with the oven.

These warnings are provided in the interest of safety. You must read them carefully before

installing or using the appliance.

It is most important that this instruction book should be retained with the appliance for future

reference. Should the appliance be sold or transferred, always ensure that the book is left

with the appliance in order that the new owner can get to know the functions of the appliance

and the relevant warnings.

These instructions are only valid for countries whose identification symbols are shown on

the cover of this instruction booklet and on the appliance itself.

Important Safety Information

ENGLISH

• Accessible parts of this appliance may become hot when it is in use. Children should be KEPT AWAY

until it has cooled.

• Children can also injure themselves by pulling pans or pots off the hob.

About Installation, Cleaning and Manteinance

• It is mandatory that all operations required for the installation are carried out by a qualified or competent

person, in accordance with existing rules and regulations in force in the country where the appliance

is used.

• Ensure a good ventilation around the appliance. A poor air supply could cause lack of oxygen.

• Ensure that the gas and electrical supply complies with the type stated on the identification label, placed

near the gas supply pipe.

• This appliance is not connected to a combustion products evacuation device. It must be installed and

connected in accordance with current installation regulations. Particular attention shall be given to the

relevant requirements regarding ventilation.

• The use of a gas cooking appliance results in the production of heat and moisture in the

room in which it is installed. Ensure that the kitchen is well ventilated: keep natural

ventilation holes open or install a mechanical ventilation device (mechanical extractor

hood).

• Prolonged intensive use of the appliance may call for additional ventilation, for example

opening of a window, or more effective ventilation, for example increasing the level of

mechanical ventilation where present.

• Once you removed all packaging from the appliance, ensure that it is not damaged and the electric

cable is in perfect conditions. Otherwise, contact your dealer before proceeding with the installation.

• Disconnect the appliance from the electrical supply, before carrying out any cleaning or manteinance

work.

• This appliance cannot be cleaned with steam or with a steam cleaning machine.

• The residual heat indicator comes on when the cooking zone is switched on. Children should be

kept away until it switches off.

• Never use the ceramic hob as a working space. Do not store things on the ceramic hob.

• Never use plastic or aluminium foil dishes on the ceramic hob, as they could melt on the hob, thus

damaging it. Anyway,If anything of this nature accidentally comes into contact with the ceramic

surface it must be scraped off immediately while stlll hot and wiped away to avoid damage to the

surface. In the same way, remove sugar or food residues with hich sugar content, which may have

split from saucepans by using a scraper for ceramic hobs.

• Unstable or misshapen pans should not be used on the ceramic hob as unstable pans can cause an

accident by tipping or spillage.

• The ceramic hob is shockproof, but not unbreakable! Hard or pointed objects falling from a height

can damage the hob. If scratches or cracks are noticed, disconnect the appliance from the electrical

supply to avoid the risk of electric shock and call you nearest Service Force Centre.

Never use scratching sponges, abrasive products or chemically powerful detergents. Use only

cleaning agents specific for ceramic hobs.

• The manufacturer disclaims any responsability should all the safety measures not be

carried out.

1. Hob Top

2. Rapid Burner

3. Semi-rapid Burner

4. Auxiliary Burner

5. Control knob for back right burner (semi-rapid)

6. Control knob for back left burner (semi-rapid)

7. Control knob for front left burner (rapid)

8. Control knob for front right burner (auxiliary)

Description of the Hob

Service

• Under no circumstances should you attempt to repair the appliance yourself. Repairs carried out by

unexperienced persons may cause injury or serious malfunctioning. Refer to your local Service

Centre. Always insist on genuine spare parts.

Environmental Information

• After installation, please dispose of the packaging with due regard to safety and the environment.

• When disposing of an old appliance, make it unusable, by cutting off the cable.

• The symbol on the product or on its packaging indicates that this product may not be treated

as household waste. Instead it shall be handed over to the applicable collection point for the recycling

of electrical and electronic equipment. By ensuring this product is disposed of correctly, you will help

prevent potential negative consequences for the environment and human health, which could

otherwise be caused by inappropriate waste handling of this product. For more detailed information

about recycling of this product, please contact your local city office, your household waste disposal

service or the shop where you purchased the product.

Hob Burners

To light a burner:

" turn the relevant knob anticlockwise to

maximum position and push down the knob to

ignite.

" After lighting the flame, keep the knob pushed

down for about 5 seconds. This will allow the

"thermocouple" (Fig. 2 - lett. D) to be heated

and the safety device to be switched off,

otherwise the gas supply would be interrupted.

Then, check the flame is regular and adjust it

as required.

If you cannot light the flame even after several

attempts, check the "cap" (Fig. 1 - lett. A) and

“crown” (Fig. 1 - lett. B) are in the correct position.

To put the flame out, turn the knob to the symbol

In the absence of electricity, ignition can

occur without the electrical device; in this case approach the burner with a

flame, push the relevant knob down and turn it anti-clockwise until it reaches

the"maximum" position.

When switching on the mains, after installation or a power cut, it is quite normal

for the spark generator to be activated automatically.

Operation

Fig. 1

A - Burner cap

B - Burner crown

C - Ignition electrode

D - Thermocouple

INSTALLATION

Any gas installation must be carried out by qualified personnel, and in

accordance with existing rules and regulations.

The relevant instructions are to be found in the second section of this manual.

Please, ensure that, once the hob is installed, it is easily accessible for the

engineer in the event of a breakdown.

The manufacturer will not accept liability, should the above instructions or any

of the other safety instructions incorporated in this book be ignored.

WHEN THE HOB IS FIRST INSTALLED

Once the hob has been installed, it is important to remove any protective materials,

which were put on in the factory.

Burner minimum maximum

diameter diameter

Large (rapid) 160 mm 260 mm

Medium (semi-rapid) 120 mm 220 mm

Small (auxiliary) 80 mm 160 mm

As soon as a liquid starts boiling, turn down the flame so that it will barely keep the liquid

simmering.

Use only pans or pots with flat bottom.

If you use a saucepan which is smaller than the recommended size, the flame will

spread beyond the bottom of the vessel, causing the handle to overheat.

Carefully supervise cooking with fat or oil, since these types of foodstuff can result in a fire,

if over-heated.

Prolonged cooking with potstones, earthenware pans or cast-iron plates is

inadvisable. Also, do not use aluminium foil to protect the top during use.

Make sure pots do not protrude over the edges of the cooktop and that

they are centrally positioned on the rings in order to obtain lower gas

consumption.

Do not place unstable or deformed pots on the rings: they could tip

over or spill their contents, causing accidents.

Pots must not enter the control zone.

If the control knobs become difficult to turn, please contact your local Service

Force Centre.

Using the hob correctly

To ensure maximum burner efficiency, it is strongly recommended that you use only pots

and pans with a flat bottom fitting the size of the burner used, so that flame will not spread

beyond the bottom of the vessel (see the table beside).

Before any maintenance or cleaning can be carried out, you must DISCONNECT

the hob from the electricity supply.

The hob is best cleaned whilst it is still warm, as spillage can be removed more

easily than if it is left to cool.

This appliance cannot be cleaned with steam or with a steam cleaning machine.

The pan supports

The pan supports can be removed to easily clean

the hob. After cleaning the hob, make sure the pan

supports are correctly positioned.

Pay attention when replacing the pan

supports in order to avoid scratching

the glass hob top.

If washing the pan supports by hand,

take care when drying them as the

enamelling process occasionally

leaves rough edges. If necessary,

remove stubborn stains using a paste

cleaner.

The hob top

Clean the hob while it is still warm.

Never use aggressive or abrasive agents, such as oven sprays, stain or rust removers, scouring

powders, or sponges with an abrasive effect.

Special cleaning agents and ceramic hob scrapers are available from department stores.

Slight, non-burnt soilage can be wiped off with a damp cloth. Burnt soilage has to be removed with a

scraper. Afterwards wipe off the ceramic hob with a damp cloth.

Light metallic stains (aluminium residues) can be removed from the cooking zone with a ceramic hob

cleaning agent such as Vitroclen when cool.

Sugar solutions, food stuffs with a high sugar content must be removed immediately with a scraper. If this

type of soilage is not removed immediately it can cause irreparable damage to the ceramic surface.

When the surface has cooled wipe over with a damp cloth and Vitroclen.

Before using any detergent or cleaning agent on the ceramic top, ensure they are recommended by the

manufacturer for use on ceramic hobs.

Do not apply any cleaning agents to hot cooking zones. Ensure any residues are wiped off before the

cooking zones are used again.

If scratches or cracks are noticed, disconnect the appliance from the

electrical supply to avoid the risk of electric shock and call your nearest

Service Force Centre.

Maintenance and Cleaning

Fig. 2

Periodic maintenance

Periodically ask your local Service Centre to check the conditions of the gas supply pipe

and the pressure adjuster, if fitted.

Ignition electrode

The electric ignition is obtained through a ceramic "electrode" and a metal electrode

(Fig. 1 - letter C). Keep these components well clean, to avoid difficult lighting, and check

that the burner crown holes are not obstructed.

Keep all objects and materials which can melt away from the cooking surface, e.g. plastics,

aluminium foil.

Care should be taken when preparing food or drinks containing sugar. If anything of this nature

accidentally comes into contact with the ceramic surface it must be scraped off immediately while

stlll hot and wiped away to avoid damage to the surface.

The burners

The burner caps and crowns can be removed for cleaning.

Wash the burners taps and crowns using hot soapy water, and remove marks with a mild

paste cleaner. A well moistened soap impregnated steel wool pad can be used with

caution, if the marks are particularly difficult to remove.

After cleaning, be sure to wipe dry with a soft cloth.

Something Not Working?

If the hob is not working correctly, please carry out the following checks before contacting

your local Electrolux Service Force Centre.

SYMPTOM

# There is no spark when lighting the

gas.

# The gas ring burns unevenly.

SOLUTION

$ Check that the unit is plugged in and

the electrical supply is switched on.

$ Check that the general safety switch

has not tripped (if fitted).

$ Check the mains fuse has not blown.

$ Check the burner cap and crown

have been replaced correctly, e.g.

after cleaning.

$ Check the main jet is not blocked and

the burner crown is clear of food

particles.

$ Check the burner cap and crown

have been replaced correctly, e.g.

after cleaning.

OVERALL DIMENSIONS Width: 580 mm

Depth: 510 mm

CUT OUT DIMENSIONS Width: 550 mm

Depth: 470 mm

APPLIANCE CLASS 3

SUPPLY CONNECTIONS Gas:

RC 1/2 inch (1/2 inch male) Rear right hand corner

Electric:

230 V

~ 50 Hz supply, 3 core flexible cable

HEAT INPUT

Rear Left Burner 1.9 kW

(semi rapid)

Front Left Burner 2.9 kW Natural gas

(rapid) 2.7 kW Liquid gas

Rear Right Burner 1.9 kW

(semi rapid)

Front Right Burner 1.0 kW

(auxiliary)

APPLIANCE CATEGORY II2H3B/P

GAS SUPPLY Natural gas

G20/20 mbar

Instructions for the Installer

Engineer technical data

TYPE BURNER INJECTORS NORMAL REDUCED NORMAL FEEDING

OF GAS POWER POWER POWER PRESSURE

1/100 mm kW kW m

/h g/h mbar

Rapid 119 2,9 0,75 0,276 -

Semi-rapid 96 1,9 0,45 0,181 - 20

Auxiliary 70 1,0 0,33 0,095 -

Rapid 86 2,7 0,75 - 196

Semi-rapid 71 1,9 0,45 - 138 30

Auxiliary 50 1,0 0,33 - 73

Rapid 120 1,8 0,75 0,191 -

Semi-rapid 105 1,4 0,45 0,148 - 13

Auxiliary 80 0,9 0,33 0,095 -

* Injectors for natural gas G20 13 mbar are for Russia only

NATURAL

GAS

LIQUID

GAS

NATURAL

GAS

Burner Ø By-pass

in 1/100

of mm

Auxiliary 28

Semi-rapid 32

Rapid 42

Table 2 : Injectors

Table 1 : By-pass diameters

" The following instructions about installation and maintenance must be carried out

by qualified personnel in compliance with the regulation in force.

" The appliance must be electrically disconnected before all interventions. If any

electric supply to the appliance is required to carry out the work, ensure all the

necessary precautions are followed.

" The side walls of the unit in which the hob is going to be installed, must not exceed

the height of the working top.

" Avoid installing the appliance in the proximity of inflammable materials (e.g. curtains,

tea towels etc.).

THE MANUFACTURER WILL NOT ACCEPT LIABILITY, SHOULD ANY OF THE OTHER

SAFETY INSTRUCTIONS INCORPORATED IN THIS BOOKLET OR THE REGULATION IN

FORCE BE IGNORED.

Instruction for the Installer

Gas Connection

Choose fixed connections or use a flexible pipe instainless steel in compliance with the regulation in

force. If using flexible metallic pipes, be careful they do not come in contact with mobile parts or they are

not squeezed. Use the same attention when the hob is combinated with an oven.

IMPORTANT - To ensure a correct operation, a savingof energy and the long life of the appliance,

the voltage pressure of the appliance must correspond to the recommended values. The adjustable

connection is fixed to the comprehensive ramp by means of a threaded nut G 1/2".

Interpose the sealing between the components as shown in Fig. 3.

Screw the parts without forcing, adjust the connection in the required direction and tighten everything.

Connection using flexible non metal pipes

When the connection can be easily inspected in its full extent, there is the chance to use a flexible pipe

according to the rules in force. The flexible pipe must be tightly fixed using clamps according to the rules

in force.

Always insert the gasket «B». Then proceed with the gas connection. The flexible pipe should be

made ready for use in such a way that:

- nowhere it can reach overtemperature, other than room temperature, higher than 30°C; if the

flexible pipe, to reach the cock, must run behind the range, it must be installed as shown in Fig. 3;

- it is no longer than 1500 mm;

- it shows no throttles;

- it is not subject to traction or torsion;

- it doesn't get in touch with cutting edges or corners;

-it can be easily inspected in order to check its condition.

The control of preservation of the flexible pipe consistsin checking that:

- it doesn't show cracks, cuts, marks of burnings bothon the end parts and on its full extent;

- the material is not hardened, but shows its normal

elasticity;

- the fastening clamps are not rusted;

- expiry term is not due.

If one or more abnormalities are seen, do not repair the

pipe, but replace it.

It is important to install the elbow correctly, with the

shoulder on the end of the thread, fitted to the hob

connecting pipe.

Failure to ensure the correct assembly will cause

leakage of gas.

IMPORTANT

Once installation is complete, check the perfectseal

of every pipe fitting, using a soapy solution, never

a flame.

Natural gas

Fig. 3

A) Ramp with ending nut

B) Seal

C) Adjustable connection

The appliance is designed to be connected to 230 V monophase electricity supply.

The connection must be carried out in compliance with the laws and regulations in force.

Before the appliance is connected:

1) check that the main fuse and the domestic installation can support the load (see the rating label);

2) check that the power supply is properly earthed in compliance with the current rules;

3) check the socket or the double pole switch used for the electrical connection can be easily reached

with the appliance built in the forniture unit.

The appliance is supplied with a connection cable. This has to be provided with a proper plug, able to

support the load marked on the identification plate. The plug has to be fitted in a proper socket.

If connecting the appliance directly to the electric system, it is necessary that you install a double pole

switch between the appliance and the electricity supply, with a minimum gap of 3 mm. between the switch

contacts and of a type suitable for the required load in compliance with the current rules.

The connection cable has to be placed in order that, in each part, it cannot reach a temperature higher

than 90°C.

The brown coloured phase cable (fitted in the terminal block contact marked with "L") must always be

connected to the network phase.

Replacement of the voltage cable

The replacement of electric cable must be

carried out exclusively by the technical

assistance centre or by personnel with

similar competencies, in accordance with

the current regulations.

Only cable type H05V2V2-F T90 must be used. The

cable section must be suitable to the voltage and the

working temperature.

The yellow/green earth wire must be approximately

2 cm longer than the phase wires (Fig. 4).

Electrical Connection

Fig. 4

Neutral

Earth (yellow/green)

Injectors replacement

• Remove the pan supports.

• Remove the burner's caps and crowns.

• With a socket spanner 7 unscrew and remove the

injectors (Fig. 5), and replace them with the ones

required for the type of gas in use (see table

2:Injectors).

• Reassemble the parts, following the same proce-

dure backwards.

• Replace the rating label (placed near the gas

supply pipe) with the relevant one for the new type

of gas supply. You can find this label in the package

of the injectors supplied with the appliance.

Should the feeding gas pressure be different or

variable compared with the required pressure, an

appropriate pressure adjuster must be fitted on the gas supply pipe, in compliance with the rules in

force.

Adjustment of minimum level

To adjust the minimum level of the burners, proceed as

follows:

• Light the burner.

• Turn the knob on the minimum position.

• Remove the knob.

• With a thin screwdriver, adjust the by-pass screw

positioned in the centre of the gas tap control shaft

(see Fig. 6). If changing from natural gas 20 mbar

to liquid gas, completely tighten the adjustment

screw in. If changing from liquid gas to natural gas

20 mbar, undo the by-pass screw about 1/4 of a turn. If changing from natural gas 20 mbar to natural

gas 13 mbar undo the by-pass screw about 1/4 of a turn. If changing from liquid gas to natural gas

13 mbar, undo the by-pass screw about 3/4 of a turn.

• Finally check the flame does not go out when quickly turning the knob from the maximum position to

the minimum position.

This procedure can easily be carried out, anyhow the hob has been positioned or built in the working

top.

Adaptation to different Types of Gas

Fig. 5

Fig. 6

Minimum adjustment screw

Building In

A = Auxiliary burner

SR = Semi-rapid burner

R = Rapid burner

Dimensions are given in millimeters

Fig. 7

Cut Out Size

The dimensions of the cut-out are given in the picture.

The hob can be inserted in a built-in kitchen unit whose depth is between 550 mm and 600 mm.

The hobs dimensions are shown in Fig. 7.

The edge of the cut out must have a minimum distance from the rear wall of 55 mm.

If there are side walls, or sides of the furniture unit near the hob, the cut out edges must have a

minimum distance of 100 mm.

Hanging forniture units or hoods must be placed at 650 mm minimum from the hob.

550

470

580

510

55 min.

Fitting the hob to the worktop

Before fitting the hob into the cut out, an adhesive

seal must be fitted to the underside outside edge

of the hob. It is essential that no gaps are left in this

seal in order to prevent spillage near the hob

seeping into the cabinet below.

1) Remove the pan supports, the burners caps

and crowns and turn the hob upside down,

taking care the ignition candles are not

damaged in this operation.

2) Place the relevant sealing all around the glass

top edge, taking care that the sealings meet

without overlapping (Fig. 8).

3) Place the hob in the cut out, taking care of its

centring.

4) Fix the hob with the relevant screws(Fig. 9).

A) Sealing gasket

Fig. 8

Fig. 9

Possibilities for Insertion

Kitchen unit with door

Proper arrangements must be taken in designing the

forniture unit, in order to avoid any contact with the bottom

of the hob which can be heated when it is operated. The

recommended solution is shown in Fig. 10. The panel

fitted under the hob should be easily removable to allow an

easy access if a technical assistance intervention is

needed.

Kitchen unit with oven

The hob recess dimensions must comply the indication given in Figs. 11 and 12 and must be

provided with brackets to allow a continuous supply of air. To avoid overhating, the building in should

be carried out as shown in Figs. 13 and 14.

The hob's electric connection and the oven's one must be carried out separately, both for safety

reasons and to allow the oven to be easily taken off the unit.

a) Removable panel

b) Space possibly useful

for connections

Fig. 10

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Zanussi ZGG643ICY User manual

Brand: Zanussi

Model: ZGG643ICY

Category: Hobs

Type: User manual

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