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Toro 74785 User manual

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FormNo.3394-487RevA
TimeCutter
®
SW4200Riding
Mower
ModelNo.74785—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3394-487*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002
WARNING
Removingstandardoriginalequipmentpartsand
accessoriesmayalterthewarranty,traction,and
safetyofthemachine.FailuretouseoriginalToro
partscouldcauseseriousinjuryordeath.Making
unauthorizedchangestotheengine,fuelorventing
system,mayviolateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimitedto,tires,
belts,blades,andfuelsystemcomponentswith
originalToroparts.
GrossHorsepower
Thegrossornethorsepowerofthisenginewaslaboratory
ratedbytheenginemanufacturerinaccordancewiththe
SocietyofAutomotiveEngineers(SAE)J1940.Ascongured
tomeetsafety,emission,andoperatingrequirements,
theactualenginetorqueonthisclassofmowerwillbe
signicantlylower.
Introduction
Thismachineisaride-on,rotary-bladelawnmowerintended
tobeusedbyhomeownersinresidentialapplications.Itis
primarilydesignedforcuttinggrassonwell-maintainedlawns.
Itisnotdesignedforcuttingbrush,mowinggrassandother
growthalongsidehighways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
G014523
1
Figure1
Undertheseat
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Figure2
1.Safetyalertsymbol.
Thismanualusestwowordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................12
Controls...............................................................12
Operation....................................................................13
AddingFuel...........................................................13
CheckingtheEngine-oilLevel..................................14
BreakinginaNewMachine......................................14
ThinkSafetyFirst...................................................15
StartingtheEngine.................................................17
OperatingtheParkingBrake(SmartPark
™
)................17
OperatingtheBlades...............................................17
StoppingtheEngine...............................................17
DrivingtheMachine...............................................18
StoppingtheMachine.............................................18
MowinginReverse.................................................18
AdjustingtheHeight-of-Cut....................................19
PositioningtheSeat................................................19
PositioningtheSteeringWheel.................................19
AdjustingtheAnti-scalpRollers................................20
PushingtheMachinebyHand..................................20
GrassDeector......................................................21
TransportingtheMachine........................................21
LoadingtheMachine..............................................22
OperatingTips......................................................23
Maintenance.................................................................24
RecommendedMaintenanceSchedule(s)......................24
PremaintenanceProcedures........................................24
RaisingtheSeat......................................................24
RaisingtheFrontoftheMachine..............................24
Lubrication...............................................................25
GreasingtheBearings.............................................25
EngineMaintenance..................................................26
ServicingtheAirCleaner.........................................26
ServicingtheEngineOil..........................................27
ServicingtheSparkPlug..........................................29
CleaningtheBlowerHousing...................................30
FuelSystemMaintenance...........................................30
ReplacingtheIn-lineFuelFilter................................30
ServicingtheEmissionsFilter..................................31
ElectricalSystemMaintenance....................................32
ChargingtheBattery...............................................32
ServicingtheFuses.................................................33
DriveSystemMaintenance.........................................34
CheckingtheTirePressure......................................34
ReleasingtheElectricBrake.....................................34
MowerMaintenance...................................................35
ServicingtheCuttingBlades.....................................35
LevelingtheMowerDeck........................................37
RemovingtheMower..............................................39
MowerBeltMaintenance.........................................39
InstallingtheMower...............................................40
ReplacingtheGrassDeector..................................40
Cleaning...................................................................41
CleaningUndertheFrontoftheMachine...................41
WashingtheUndersideoftheMower........................41
Storage........................................................................42
CleaningandStorage..............................................42
Troubleshooting...........................................................44
Schematics...................................................................46
3
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions,andpayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionsmayresultinpersonalinjuryor
death.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
ThefollowinginstructionsareadaptedfromANSIstandard
B71.1-2012.AllthelanguagewithinthisANSIstandard
appliestothismachine;however,duetotheapplicationof
thestandardacrossmanydifferenttypesofproductssome
statementscanseemgeneralormisleading.Intheseinstances,
Torohasrenedthestatementtoconveythemeaningofthe
standardwhilebettermatchingtheproductthisOperator's
Manualpertains.Safetyinformationinadditiontothe
instructionsfoundintheANSIstandardbelowcanbefound
inToroRidingMowerSafetyattheendofthissection.
GeneralOperation
•Read,understand,andfollowallinstructionsinthe
operator'smanualandonthemachinebeforestarting.
•Donotplacehandsorfeetnearrotatingpartsorunder
themachine.Keepclearofthedischargeopeningatall
times.
•Allowonlyresponsibleadultswhoarefamiliarwiththe
instructionstooperatethemachine.
•Cleartheareaofobjectssuchasrocks,toys,wire,etc.,
whichcouldbepickedupandthrownbytheblade.
•Besuretheareaisclearofotherpeoplebeforemowing.
Stopthemachineifanyoneentersthearea.
•Nevercarrypassengers.
•Donotmowinreverseunlessabsolutelynecessary.
Alwayslookdownandbehindbeforeandwhilebacking
up.
•Beawareofthemowerdischargedirectionanddonot
pointitatanyone.Avoiddischargingmaterialagainsta
wallorobstruction.Materialmayricochetbacktoward
theoperator.Stoptheblade(s)whencrossinggravel
surfaces.
•Donotoperatethemachinewithoutdeector,discharge
coverorentiregrasscollectionsysteminplaceand
working.
•Bealert,slowdownandusecautionwhenmakingturns.
Lookbehindandtothesidebeforechangingdirections.
•Neverleavearunningmachineunattended.Alwaysturn
offblades,setparkingbrake,stopengine,andremovekey
beforedismounting.
•Turnoffbladeswhennotmowing.Stoptheengine,wait
forallpartstocometoacompletestopandremovethe
keybeforecleaningthemachine,removingthegrass
catcheroruncloggingthedischargechute.
•Operatethemachineonlyindaylightorgoodarticial
light.
•Donotoperatethemachinewhileundertheinuence
ofalcoholordrugs.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Useextracarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Alwaysweareyeprotectionwhenoperatingthemower.
•Dataindicatesthatoperators,age60yearsandabove,are
involvedinalargepercentageofridingmower-related
injuries.Operatorsshouldevaluatetheirabilitytooperate
theridingmowersafelyenoughtoprotectthemselvesand
othersfromseriousinjury.
•Alwaysfollowtherecommendationsforanyapplication
ofcounterweights.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtolossofcontroland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Operationonallslopesrequiresextracaution.Ifyoucannot
backuptheslopeorifyoufeeluneasyonit,donotmowit.
•Donotmowslopesgreaterthan15degrees.
•Watchforditches,holes,rocks,dips,andrisesthatchange
theoperatingangle,asroughterraincouldoverturnthe
machine.
•Choosealowgroundspeedsoyouwillnothavetostop
whileoperatingonaslope.
•Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcauseslidingand
lossofcontrol.
•Alwayskeepthedrivewheelsengagedwhengoingdown
slopes.Donotshifttoneutralandcoastdownhill.
•Reducespeedanduseextremecautiononslopes.
•Donotmakesuddenturnsorrapidspeedchanges.
•Removeormarkobstaclessuchasrocks,treelimbs,etc.
fromthemowingarea.Tallgrasscanhideobstacles.
•Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
4
•Beawarethatlossoftractionmayoccurgoingdownhill.
Weighttransfertothefrontwheelsmaycausedrive
wheelstoslipandcauselossofbrakingandsteering.
•Alwaysavoidsuddenstartingorstoppingonaslope.If
tireslosetraction,stopthemachine,disengagetheblades
andproceedslowlyofftheslope.
•Useextremecarewithgrasscatchersorotherattachments.
Thesecanchangethestabilityofthemachineandcause
lossofcontrol.
•Donottrytostabilizethemachinebyputtingyourfoot
ontheground.
•Donotmowneardrop-offs,ditches,steepbanksor
water.Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathordrowning.
•Useawalkbehindmowerand/orahandtrimmernear
drop-offs,ditches,steepbanksorwater.
Children
Tragicaccidentscanoccuriftheoperatorisnotalerttothe
presenceofchildren.Childrenareoftenattractedtothe
machineandthemowingactivity.Neverassumethatchildren
willremainwhereyoulastsawthem.
•Keepchildrenoutofthemowingareaandunderthe
watchfulcareofanotherresponsibleadult,notthe
operator.
•Bealertandturnthemachineoffifchildrenenterthe
area.
•Beforeandwhilebackingorchangingdirection,look
behind,down,andside-to-sideforsmallchildren.
•Nevercarrychildren,evenwiththebladesoff.Theymay
falloffandbeseriouslyinjuredorinterferewithsafe
machineoperation.
•Childrenwhohavebeengivenridesinthepastmay
suddenlyappearinthemowingareaforanotherrideand
berunoverorbackedoverbythemower.
•Neverallowchildrentooperatethemachine.
•Useextracarewhenapproachingblindcorners,shrubs,
trees,theendofafenceorotherobjectsthatmayobscure
visionorblockyourviewofachild.
TowingSafety
•Donotattachtowedequipmentexceptatthehitchpoint.
•Followtheattachmentmanufacturer'srecommendation
forweightlimitsfortowedequipmentandtowingon
slopes.Towedweightmustnotexceedtheweightofthe
machine,operator,andballast.Usecounterweightsor
wheelweightsasdescribedintheattachment,orinthe
pullingmachineOperator’sManual.
•Neverallowchildrenorothersinorontowedequipment.
•Onslopes,theweightofthetowedequipmentmaycause
lossoftraction,increasedriskofrollover,andlossof
control.Reducethetowedweightandslowdown.
•Stoppingdistanceincreaseswiththeweightofthetowed
load.Travelslowlyandallowextradistancetostop.
•Makewideturnstokeeptheattachmentclearofthe
machine.
Service
SafeHandlingofGasoline:
Toavoidpersonalinjuryorpropertydamage,useextracare
whenhandlinggasolineandotherfuels.Theyareammable
andthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipesandothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovethegascaporaddfuelwhentheengineis
running.Allowtheenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror
furnace.
•Neverllcontainersinsideavehicleoronatruckor
trailerwithaplasticliner.Alwaysplacecontainersonthe
groundawayfromyourvehiclebeforelling.
•Removegas-poweredequipmentfromthetruckortrailer
andrefuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainer,rather
thanfromagasolinedispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilthefuelingis
complete.Donotuseanozzlelock-opendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllthefueltank.Replacegascapandtighten
securely.
GeneralService:
•Neveroperateamachineinsideaclosedarea.Engine
exhaustcontainscarbonmonoxide,whichisanodorless,
deadlypoisonthatcankillyou.
•Keepnutsandboltstight,especiallythebladeattachment
bolts.Keepequipmentingoodcondition.
5
•Neverinterferewiththeintendedfunctionofasafety
deviceortoreducetheprotectionprovidedbyasafety
device.Checktheirproperoperationregularly.
•Keepthemachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillagefuelsoakeddebris.
Allowthemachinetocoolbeforestoring.
•Stopandinspecttheequipmentifyoustrikeanobject.
Repair,ifnecessary,beforerestarting.
•Nevermakeanyadjustmentsorrepairswiththeengine
running.
•Grasscatchercomponentsaresubjecttowear,damage
anddeterioration,whichcouldexposemovingpartsor
allowobjectstobethrown.Frequentlycheckcomponents
andreplacewithmanufacturers'recommendedparts,
whennecessary.
•Mowerbladesaresharpandcancut.Wraptheblade(s)or
wearthickly-paddedgloves,anduseextracautionwhen
servicingthem.
•Checkforproperbrakeoperationfrequently.Adjustand
serviceasrequired.
•Maintainorreplacesafetyandinstructiondecalsas
necessary.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
maynotbeincludedintheANSIstandards.
•Stoptheengine,ensurethebrakeisengaged,disengage
thebladecontrolswitch,removethekeyanddisconnect
thesparkplugwire(s)beforeperforminganyservice,
repairs,maintenanceoradjustments.
•Keephands,feet,hair,andlooseclothingawayfrom
attachmentdischargearea,undersideofmowerandany
movingpartswhileengineisrunning.
•Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjustorservice.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfrombattery.
•UseonlyToroapprovedattachments.Warrantymaybe
voidedifusedwithunapprovedattachments.
•Ifloadingthemachineontoatrailerortruck,useasingle,
full-widthramponly.Therampangleshouldnotexceed
15degrees.
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7009
1.Warning—don'toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
105-7015
Formodelswith42-inchdecks
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
117-2718
8
119-8871
42InchModel
1.Height-of-cut
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
131-3620
1.Pedalposition—forward
3.Pedalposition—reverse
2.Pedalposition—neutral
9
131-3621
1.Crushing/dismembermenthazardofbystanders—keep
bystandersawayfromthemachine;donotstartthe
machinewithbystandersnearby.
131-3665
1.Bladespinning
3.ReadtheOperator's
Manual.
2.Reverse
131-3955
1.On2.Off
131-4036
1.Maximumdrawbarpull80
lbs(36kg)
2.ReadtheOperator's
Manual.
131-4161
42InchModelswithKohlerEngine
1.Fast
3.Slow
2.Continuousvariablesetting4.Powertake-off
10
132-0870
1.Warning—readtheOperator'sManual.
3.Bodilyharmhazard—noriders;look
behindyouwhenmowinginreverse.
5.Ramptippinghazard—whenloading
ontoatrailer,donotusedualramps;
onlyuseasinglerampwideenough
forthemachineandthathasanincline
lessthan15degrees;backupthe
ramp(inreverse)anddriveforwardoff
theramp.
2.Cuttinghazardofhand,mowerblade;
pinchinghazardofhand,belt—keep
handsandfeetawayfrommoving
parts;keepallguardsandshieldsin
place.
4.Thrownobjecthazard—keep
bystandersawayfromthemachine;
removedebrisfromtheareabefore
mowing;keepthedeectorshield
down.
6.Tippinghazardonslopes—donot
makesharp,quickturns;donotuse
slopesgreaterthan15degrees.
11
ProductOverview
g029242
1
2
4
5
6
7
8
9
11
12
10
3
Figure4
1.Traction-controlpedal7.Engine
2.Height-of-cutlever
8.Fuel-tankcap
3.SmartPark
™
switch
9.Reardrivewheel
4.Steeringwheel10.KeyChoice
®
control
5.Controlpanel
11.Mowerdeck
6.Operatorseat
12.Frontcasterwheels
Controls
BecomefamiliarwithallcontrolsinFigure4,Figure5,and
Figure6beforeyoustarttheengineandoperatethemachine.
Figure5
ControlPanel
1.SmartPark™Switch5.Parkingbrake—On
2.Throttle6.Parkingbrakeindicator
light
3.Ignitionswitch
7.Parkingbrake—Off
4.Blade-controlswitch
(powertake-off)
Figure6
1.Operating–in–Reverse
warninglight
3.Fuel-presencewindow
2.KeyChoicekey(bluein
color)
IgnitionSwitch
Theignitionswitchhas3positions—Off,RunandStart.The
keywillturntoStartandmovebacktoRunuponrelease.
TurningthekeytotheOffpositionwillstoptheengine;
however,alwaysremovethekeywhenleavingthemachine
topreventsomeonefromaccidentallystartingtheengine
(Figure5).
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow .
Movingthrottleleverforwardwillincreaseenginespeedand
movingthrottlelevertotherearwilldecreaseenginespeed
(Figure5).
Blade-controlSwitch(PowerTake-off)
Theblade-controlswitch,(PTO),engagesanddisengages
powertothemowerblades(Figure5).
Fuel-presenceWindow
Thefuelwindowlocatedontheleft-handsideofthemachine,
canbeusedtoverifythepresenceofgasolineinthetank
(Figure6).
Height-of-CutLever
Theheight-of-cutleverallowsyoutolowerandraisethedeck
fromtheseatedposition.Whenyouraisethelever(toward
you),thedeckisraisedfromtheground,andwhenyou
lowerit(awayfromyou),itlowerstotheground.Adjustthe
height-of-cutonlywhilethemachineisnotmoving(Figure
14).
KeyChoice
®
Switch
Thisswitchallowsyoutomowinreversewhenitisactivated.
Toactivateit,turntheswitchtoonandreleaseitafterthe
PTOisengaged.Todeactivateit,disengagethepower
take-off(PTO)(Figure6).
12
Operating–in–ReverseWarningLight
TheOperating–in–Reversewarninglightwillilluminate
whenevertheKeyChoicekeyisusedtodeactivatethe
operating–in–reverseinterlock.Itisareminderthatthe
interlocksystemisdeactivated.Thelightgoesoutwhenever
thePTOisdisengagedortheengineisshutoff.Whenthe
lightison,lookbehindanduseextracautionwhenbacking
(Figure6).
SmartPark
™
Switch
Theparkingbrakeisactivatedelectronically.
Engagetheparkingbrakebyoneofthefollowingactions:
•PressingtheSmartPark
™
switchtotheOnposition
(Figure5).
•Theparkingbrakeengagesautomaticallywhenthe
operatorleavestheseatandthetractioncontrolpedal
isinneutralposition.
•Theparkingbrakeautomaticallyengages5to6seconds
aftertheignitionswitchisturnedtotheOffposition(if
notalreadyengaged).
Todisengagetheparkingbrake,presstheSmartparkswitch
totheOffpositionwiththekeyintherunposition.
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AddingFuel
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6to13
mm(1/4to1/2inch)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
13
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditionerbottleopening.
•Avoidcontactwithskin;washoffspillagewith
soapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionerto
thegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethechance
ofvarnishdepositsinthefuelsystem,usefuelstabilizer
atalltimes.
FillingtheFuelTank
Note:Ensurethattheengineisshutoffandthemotion
controlsareintheparkedposition.
Note:Youcanusethefuelwindowtoverifythepresenceof
gasolinebeforellingthetank(Figure7).
Important:Donotoverllfueltank.Fillthefueltank
tothebottomofthellerneck.Theemptyspaceinthe
tankallowsthefueltoexpand.Overllingmayresultin
fuelleakage,damagetotheengine,ordamagetothe
emissionssystem.
g027243
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Figure7
CheckingtheEngine-oilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page27).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mowerdecks
anddrivesystemshavehigherfrictionwhennew,placing
additionalloadontheengine.Allow40to50hoursof
break-intimefornewmachinestodevelopfullpowerand
bestperformance.
14
ThinkSafetyFirst
OperatingSafety
Pleasecarefullyreadallofthesafetyinstructionsanddecals
inthesafetysection.Knowingthisinformationcouldhelp
you,yourfamily,petsorbystandersavoidinjury.
DANGER
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityofrollover:
•Donotmowneardrop-offsornearwater.
•Donotmowslopesgreaterthan15degrees.
•Reducespeedanduseextremecautionon
slopes.
•Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
•Avoidsuddenturnsorrapidspeedchanges.
•Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdowntheslope
reducestraction.
•Attachmentschangethehandlingcharacteristics
ofthemachine.Useextracautionwhenusing
attachmentswiththemachine.
g027830
Figure8
1.Wearsafetyglasses
2.Wearhearingprotection
CAUTION
Thismachineproducessoundlevelsinexcessof85
dBAattheoperatorsearandcancausehearingloss
throughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,hands,feet,
andheadisrecommended.
G009027
1
2
Figure9
1.Wearsafetyglasses
2.Wearhearingprotection
UnderstandingtheSafety-interlock
System
WARNING
Ifsafety-interlockswitchesaredisconnectedor
damaged,themachinecouldoperateunexpectedly
causingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlockswitches
daily,andreplaceanydamagedswitchesbefore
operatingthemachine.
Thesafety-interlocksystemisdesignedforthefollowing:
•Topreventtheenginefromstartingunlessthetraction
pedalisintheneutralposition.
•Toautomaticallyensurethattheparkingbrakeisengaged
andthePTOisoffwhenstarting.
•Tostoptheenginewheneverthetractionpedalisnotin
theneutralpositionandyourisefromtheseat.
•Toautomaticallyengagetheparkingbrakeanddisengage
thePTO,whenyouriseoutoftheseatwiththetraction
pedalintheneutralposition.
•Tostoptheenginewhenevertheparkingbrakeisnot
engagedandyourisefromtheseat.
15
TestingtheSafety-interlockSystem
1.Whilesittingontheseat,movetheblade-control
switchtoOff.
2.TurntheignitionkeytotheStartposition.
Note:Thestartershouldcrank.
3.PushtheSmartParkswitchtotheOffposition.
Note:Thebrakeshoulddisengage,andthebrakelight
shouldturnoff.
4.Withbrakedisengagedandtractionpedalinneutral,
turntheignitionswitchtotheStartposition.
Note:Thebrakeshouldautomaticallyengage,the
engineshouldcrank,andthebrakelightwillturnon.
5.EngagethePTObypullingupontheblade-control
switch.
6.Ensurethetractionpedalisinneutralandturnignition
switchtotheStartposition.
Note:ThePTOshoulddisengageandtheengine
shouldcrank.
7.Ensurethetractioncontrolpedalisintheneutral
positionandstarttheengine.
8.Raisefromtheseat.
Note:Theengineshouldremainrunning.
9.Returntotheseat,disengagetheparkingbrakeby
pushingtheSmartParkswitchtotheOffposition.
Note:Theengineshouldremainrunning.
10.Raisefromtheseat.
Note:Thebrakeshouldautomaticallyengageandthe
engineshouldremainrunning.
11.Returntotheseat,engagethebladesbypullingupon
theblade-controlswitch.
12.Raisefromtheseat.
Note:Thebladesshoulddisengageandtheengine
shouldremainrunning.
13.Returntotheseat,andpullthebladecontrolswitchup.
Note:Thebladesshouldengage.
14.Pushdownontheblade-controlswitch.
Note:Thebladesshoulddisengage.
15.Engagethebladesbypullingupontheblade-control
switch.
16.Movetractionpedaltoreverse.
Note:Thebladesshoulddisengage.
17.Engagethebladesbypullingupontheblade-control
switch.
18.TurntheKeyChoiceswitchtoOnandrelease.
Note:Theoperatinginreverselightshouldilluminate.
19.Movethetractionpedaltoreverse.
Note:Thebladesshouldremainengaged.
20.PushthePTOswitchtotheoffposition.
Note:Thebladesshouldturnoffandthereverse
warninglightshouldturnoff.
21.EngagetheparkingbrakebypushingSmartParkswitch
totheOnposition.
Note:Thebrakeshouldengageandthebrakelight
shouldbeon.
22.Pushandreleasethetractionpedalineithertheforward
orreversedirection.
Note:Thebrakeshoulddisengageandthebrakelight
shouldturnoff.
23.Raisefromtheseat,andpushthetractionpedalto
eithertheforwardorreversedirection.
Note:Theengineshouldkill.
16
StartingtheEngine
Important:Donotengagethestarterformorethan
10secondsatatime.Iftheenginefailstostart,allowa
60secondcool-downperiodbetweenattempts.Failure
tofollowtheseinstructionscandamagethestarter
motor.
g027831
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Figure10
OperatingtheParkingBrake
(SmartPark
™
)
Theparkingbrakeisactivatedelectronically.
Engagetheparkingbrakebyoneofthefollowingactions:
•PressingtheSmartPark
™
switchtotheOnposition
(Figure5).
•Theparkingbrakeengagesautomaticallywhenthe
operatorleavestheseatandthetractioncontrolpedalis
intheneutralposition.
•Theparkingbrakeautomaticallyengages5to6seconds
aftertheignitionswitchisturnedtotheOffposition(if
notalreadyengaged).
Disengagetheparkingbrakebyoneofthefollowingactions:
•Tapthetraction-controlpedalforwardorreverse.
•PressingthebrakeswitchtotheOffposition(Figure5).
OperatingtheBlades
Thebladecontrolswitch,representedbyapowertake-off
(PTO)symbol,engagesanddisengagespowertothemower
blades.Thisswitchcontrolspowertoanyattachmentsthat
drawpowerfromtheengine,includingthemowerdeckand
cuttingblades.
EngagingtheBlades
Important:Donotengagethebladeswhenparkedin
tallgrass.Beltorclutchdamagecanoccur.
Note:Alwaysengagethebladeswiththethrottleinthe
Fastposition.
g027902
Figure11
DisengagingtheBlades
1
g027538
Figure12
1.Powertake-off(PTO)switch
StoppingtheEngine
1.Disengagethebladesbypushingtheblade-control
switchtoOff(Figure12).
2.Movethethrottlelevertobetweenthehalfandfull
throttleposition.
3.TurntheignitionkeytoOffandremovethekey.
17
DrivingtheMachine
Thismachinehasthecharacteristicsofbothagardentractor
andazero-turnmachine.Likeagardentractor,themachine
hasafootpedalthatcontrolstheforwardandreversemotion
alongwiththespeed,andithasasteeringwheelthatcontrols
thedirectionandtheturningradius.Likeazero-turnmachine,
thereardrivewheelsoperateindependentlyofeachother,
enablingyoutomakesharpturnsandtoturnindifferent
directionsquickly.Thesecharacteristicsvastlyimprovethe
maneuverabilityofthemachine,buttheymayalsorequire
youtopracticedrivingifyouareunfamiliarwiththistypeof
machine.
WARNING
Themachinecanspinveryrapidly.Theoperator
maylosecontrolofthemachineandcausepersonal
injuryordamagetothemachine.
•Usecautionwhenmakingturns.
•Slowthemachinedownbeforemakingsharp
turns.
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placingthethrottlecontrol
intheFastpositioncanbebestforperformance.Formost
applications,operatinginthefull-throttlepositionisdesirable.
DrivingForwardorBackward
1.Movethethrottletothefastposition.
2.Placeyourfootontothetraction-controlpedaland
slowlypressthetopofthepedaltogoforward,or
pressonthebottomofthepedaltomovebackward
(Figure13).
Note:Thefartheryoumovethepedalineither
direction,thefasterthemachinewillmoveinthat
direction.
Figure13
1.Forward3.Backward
2.Traction-controlpedal
3.Toslowdown,releasethepressureonthe
traction-controlpedal.
StoppingtheMachine
Tostopthemachine,releasethetraction-controlpedal,
disengagetheblade-controlswitch,ensurethethrottleisin
thefastposition,settheparkingbrakeandturntheignition
keytooff.
Note:Remembertoremovethekeyfromtheignitionswitch.
WARNING
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemowerwhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
MowinginReverse
Themachinehasaninterlockfeaturethatpreventsthemower
deckfrommowingwhilethemachineistravelinginreverse.
IfyoushiftintoreversewiththePTOengaged,thePTO
willstop.Ifyouneedtomowwhileinreversegear,youcan
temporarilydeactivatethisinterlock.
Note:Donotmowwhilebackingupunlessitisabsolutely
necessary.
DANGER
Achildorbystandercouldbebackedoverbya
ridingmowerwithbladesengagedandcause
seriouspersonalinjuryordeath.
•Donotmowinreverseunlessabsolutely
necessary.
•Alwayslookbackwardanddownbeforebacking
up.
•UsetheKeyChoiceswitchonlyifyouarecertain
nochildrenorotherbystanderswillappearin
themowingarea.
•AlwaysremoveboththeignitionandKeyChoice
keysandputtheminasafeplaceoutofthe
reachofchildrenorunauthorizeduserswhen
leavingtheunitunattended.
Ifyouarecertainthatyoucansafelymoworoperatean
attachmentinreverse,completethefollowingprocedure:
1.InserttheKeyChoicekeyintotheKeyChoiceswitch
(Figure6).
2.EngagethePTO.
3.TurntheKeyChoicekeyclockwiseuntilitstopsand
releaseit.
Note:Aredlightilluminatesontheconsoletoserve
asareminderthattheinterlockhasbeendeactivated.
4.Performthemowing.
18
5.Whennishedmowing,removetheKeyChoicekey
(Figure6).
Note:Onceyoudeactivatetheinterlock,itstaysin
thismode—withyourmowerbladeorPTOpowered
attachmentoperatingwheneveryoubackup—andthe
consolelightstaysonuntilyoueitherdisengagethe
PTOorturnofftheengine.
AdjustingtheHeight-of-Cut
Note:Thetransportpositionisthehighestheight-of-cut
positionorcuttingheight115mm(4.5inches)asshownin
Figure14.
Figure14
PositioningtheSeat
g027249
B
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A
Figure15
PositioningtheSteeringWheel
Thesteeringwheelhas3positionsforoperationandone,
full-upposition.Usethefull-uppositionforsteppingonand
offthemachineandgettingoutoftheseat.Whenoperating
themachine,positionthesteeringwheelwhereyouhavethe
bestcontrolofthemachineandaremostcomfortable.
1.Pressyourfootontothesteering-columnreleaselever.
2.Positionthesteeringwheeltothedesiredposition
(Figure16).
g027751
B
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Figure16
19
AdjustingtheAnti-scalp
Rollers
Wheneveryouchangetheheight-of-cut,itisrecommended
toadjusttheheightoftheanti-scalprollers.
Note:Adjusttheanti-scalprollerssotherollersdonottouch
thegroundinnormal,atmowingareas.
1.Disengagetheblade-controlswitch(PTO)andensure
theparkingbrakeisengaged.
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Adjusttheanti-scalprollerstooneofthefollowing
positions:
•Upperhole—usethispositionwiththemower
deckinthe63mm(2-1/2inches)andbelowthe
height-of-cutpositions(Figure17).
•Lowerhole—usethispositionwiththemower
deckinthe76mm(3inches)andabovethe
height-of-cutpositions(Figure17).
g019929
1
2
3
4
5
Figure17
1.Anti-scalproller4.Upperhole—themower
deckinthe63mm(2-1/2
inches)andbelowthe
height-of-cutpositions
2.Lowerhole—themower
deckinthe76mm(3
inches)andabovethe
height-of-cutpositions
5.Bolt
3.Flangenut
PushingtheMachinebyHand
Important:Alwayspushthemachinebyhand.Donot
towthemachine,becausedamagemayoccur.
Thismachinehasanelectric-brakemechanism,andtopush
themachine,theignitionkeyneedstobeintheRunposition.
Thebatteryneedstobechargedandfunctioningforthe
electricbraketobedisengage.
PushingtheMachine
1.Parkthemachineonalevelsurface,anddisengagethe
blade-controlswitch.
2.Settheparkingbrake,stoptheengine,andwaitfor
allmovingpartstostopbeforeleavingtheoperating
position.
3.Locatethebypassleversontheframeonbothsidesof
theengine.
4.Movethebypassleversforwardthroughthekeyhole
anddowntolocktheminplace(Figure18).
Note:Ensurethisisdoneforeachlever.
5.Turntheignitionkeyonanddisengagetheparking
brake.
Note:Donotstartthemachine.
Note:Themachineisnowabletobepushedbyhand.
g017303
1 2
3
Figure18
1.Bypass-leverlocations
3.Leverpositionforpushing
themachine
2.Leverpositionfor
operatingthemachine
6.Whennished,ensurethatthekeyhasbeenreturnedto
theStoppositiontoavoiddrainingthebatterycharge.
Note:Ifthemachinefailstomove,theelectricbrakemay
stillbeengaged.Ifnecessary,theelectricbrakecanbereleased
manually;refertoReleasingtheElectricBrake(page34).
OperatingtheMachine
Movethebypassleversrearwardthroughthekeyholeand
downtolocktheminplaceasshowninFigure18.
Note:Ensurethisisdoneforeachlever.
20
/