Toro TimeCutter SS 4200 Riding Mower User manual

Toro
Brand
Toro
Model
TimeCutter SS 4200 Riding Mower
Category
Lawnmowers
Type
User manual
FormNo.3371-741RevA
TimeCutter
®
SS4200Riding
Mower
ModelNo.74623—SerialNo.312000001andUp
G017534
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
Thismachineisaride-on,rotary-bladelawnmower
intendedtobeusedbyhomeownersinresidential
applications.Itisprimarilydesignedforcuttinggrass
onwell-maintainedlawns.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongside
highways,orforagriculturaluses.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
WARNING
Removingstandardoriginalequipmentpartsand
accessoriesmayalterthewarranty,traction,and
safetyofthemachine.FailuretouseoriginalToro
partscouldcauseseriousinjuryordeath.Making
unauthorizedchangestotheengine,fuelorventing
system,mayviolateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimitedto,tires,
belts,blades,andfuelsystemcomponentswith
originalToroparts.
Theenclosed
Engine Owner's Man ual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbythe
enginemanufacturerinaccordancewithSAEJ1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginehorsepoweronthisclass
oflawnmowerwillbesignicantlylower.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
G014523
1
Figure1
Undertheseat
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol.
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroRidingMowerSafety....................................6
SlopeIndicator.....................................................7
SafetyandInstructionalDecals.............................8
ProductOverview......................................................11
Controls.............................................................12
Operation...................................................................13
ThinkSafetyFirst...............................................13
BeforeStarting...................................................15
StartingtheEngine.............................................16
OperatingtheBlades..........................................17
TestingtheSafetyInterlockSystem.....................17
StoppingtheEngine...........................................18
Driving...............................................................18
StoppingtheMachine.........................................19
AdjustingtheHeightofCut................................19
PositioningtheSeat............................................20
AdjustingtheMotionControlLevers..................20
PushingtheMachinebyHand.............................20
GrassDeector..................................................21
OperatingTips...................................................21
Maintenance...............................................................23
RecommendedMaintenanceSchedule(s)................23
PremaintenanceProcedures....................................23
RaisingtheSeat..................................................23
Lubrication.............................................................24
GreasingtheBearings.........................................24
EngineMaintenance...............................................25
ServicingtheAirCleaner....................................25
ServicingtheEngineOil.....................................25
ServicingtheSparkPlug.....................................27
CleaningtheBlowerHousing..............................28
FuelSystemMaintenance.......................................29
ReplacingtheIn-lineFuelFilter..........................29
ElectricalSystemMaintenance................................30
ChargingtheBattery...........................................30
ServicingtheFuses.............................................31
DriveSystemMaintenance.....................................32
CheckingtheTirePressure.................................32
ReleasingtheElectricBrake................................32
MowerMaintenance...............................................33
ServicingtheCuttingBlades...............................33
LevelingtheMowerDeck...................................35
RemovingtheMower.........................................37
MowerBeltMaintenance....................................38
InstallingtheMower...........................................38
ReplacingtheGrassDeector.............................39
Cleaning.................................................................40
WashingtheUndersideoftheMower..................40
Storage.......................................................................41
CleaningandStorage..........................................41
Troubleshooting.........................................................43
Schematics.................................................................45
3
Safety
ThismachinemeetsorexceedstheB71.1-2003
specicationsoftheAmericanNationalStandards
Institute,ineffectatthetimeofproduction.
However,improperuseormaintenancebythe
operatororownercanresultininjury.Toreduce
thepotentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCAUTION,
WARNING,orDANGER-"personalsafety
instruction."Failuretocomplywiththeinstruction
mayresultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
ThefollowinginstructionsarefromANSIstandard
B71.1-2003.AllthelanguagewithinthisANSIstandard
appliestothismachine;however,duetotheapplication
ofthestandardacrossmanydifferenttypesofproducts
somestatementscanseemgeneralormisleading.In
theseinstances,Torohasrenedthestatementtoconvey
themeaningofthestandardwhilebettermatching
theproductthisOperator'sManualpertains.Safety
informationinadditiontotheinstructionsfoundin
theANSIstandardbelowcanbefoundinToroRiding
MowerSafetyattheendofthissection.
GeneralOperation
•Read,understand,andfollowallinstructionsin
theoperator'smanualandonthemachinebefore
starting.
•Donotplacehandsorfeetnearrotatingpartsor
underthemachine.Keepclearofthedischarge
openingatalltimes.
•Allowonlyresponsibleadultswhoarefamiliarwith
theinstructionstooperatethemachine.
•Cleartheareaofobjectssuchasrocks,toys,wire,etc.,
whichcouldbepickedupandthrownbytheblade.
•Besuretheareaisclearofotherpeoplebefore
mowing.Stopthemachineifanyoneentersthearea.
•Nevercarrypassengers.
•Donotmowinreverseunlessabsolutelynecessary.
Alwayslookdownandbehindbeforeandwhile
backingup.
•Beawareofthemowerdischargedirectionanddo
notpointitatanyone.Avoiddischargingmaterial
againstawallorobstruction.Materialmayricochet
backtowardtheoperator.Stoptheblade(s)when
crossinggravelsurfaces.
•Donotoperatethemachinewithoutdeector,
dischargecoverorentiregrasscollectionsystemin
placeandworking.
•Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
•Neverleavearunningmachineunattended.Always
turnoffblades,setparkingbrake,stopengine,and
removekeybeforedismounting.
•Turnoffbladeswhennotmowing.Stoptheengine,
waitforallpartstocometoacompletestop
andremovethekeybeforecleaningthemachine,
removingthegrasscatcheroruncloggingthe
dischargechute.
•Operatethemachineonlyindaylightorgood
articiallight.
•Donotoperatethemachinewhileunderthe
inuenceofalcoholordrugs.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Useextracarewhenloadingorunloadingthe
machineintoatrailerortruck.
•Alwaysweareyeprotectionwhenoperatingthe
mower.
•Dataindicatesthatoperators,age60yearsand
above,areinvolvedinalargepercentageofriding
mower-relatedinjuries.Operatorsshouldevaluate
theirabilitytooperatetheridingmowersafely
enoughtoprotectthemselvesandothersfrom
seriousinjury.
•Alwaysfollowtherecommendationsforany
applicationofcounterweights.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtolossofcontroland
tip-overaccidents,whichcanresultinsevereinjuryor
death.Operationonallslopesrequiresextracaution.If
youcannotbackuptheslopeorifyoufeeluneasyonit,
donotmowit.
•Donotmowslopesgreaterthan15degrees.
•Watchforditches,holes,rocks,dips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
4
•Choosealowgroundspeedsoyouwillnothaveto
stopwhileoperatingonaslope.
•Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.
•Alwayskeepthedrivewheelsengagedwhengoing
downslopes.
•Reducespeedanduseextremecautiononslopes.
•Donotmakesuddenturnsorrapidspeedchanges.
•Removeormarkobstaclessuchasrocks,treelimbs,
etc.fromthemowingarea.Tallgrasscanhide
obstacles.
•Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
•Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheelsmay
causedrivewheelstoslipandcauselossofbraking
andsteering.
•Alwaysavoidsuddenstartingorstoppingonaslope.
Iftireslosetraction,stopthemachine,disengagethe
bladesandproceedslowlyofftheslope.
•Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
•Donottrytostabilizethemachinebyputtingyour
footontheground.
•Donotmowneardrop-offs,ditches,steepbanks
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death
ordrowning.
•Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto
thepresenceofchildren.Childrenareoftenattractedto
themachineandthemowingactivity.Neverassumethat
childrenwillremainwhereyoulastsawthem.
•Keepchildrenoutofthemowingareaandunderthe
watchfulcareofanotherresponsibleadult,notthe
operator.
•Bealertandturnthemachineoffifchildrenenter
thearea.
•Beforeandwhilebackingorchangingdirection,look
behind,down,andside-to-sideforsmallchildren.
•Nevercarrychildren,evenwiththebladesoff.They
mayfalloffandbeseriouslyinjuredorinterferewith
safemachineoperation.
•Childrenwhohavebeengivenridesinthepastmay
suddenlyappearinthemowingareaforanotherride
andberunoverorbackedoverbythemower.
•Neverallowchildrentooperatethemachine.
•Useextracarewhenapproachingblindcorners,
shrubs,trees,theendofafenceorotherobjectsthat
mayobscurevision.
Towing
Ahitchkitisavailableforthismachineandcanbe
obtainedbycontactinganAuthorizedToroDealer.
Donottowwithoutrstinstallingthismanufacturer
approvedhitch.Thefollowingguidelinesapplywhen
towingwiththeapprovedhitchkitinstalled.
•Towonlywithamachinethathasahitchdesigned
fortowing.Donotattachtowedequipmentexcept
atthehitchpoint.
•Followthemanufacturer'srecommendationfor
weightlimitsfortowedequipmentandtowingon
slopes.
•Neverallowchildrenorothersinorontowed
equipment.
•Onslopes,theweightofthetowedequipmentmay
causelossoftractionandlossofcontrol.
•Travelslowlyandallowextradistancetostop.
Service
SafeHandlingofGasoline:
Toavoidpersonalinjuryorpropertydamage,useextra
carewhenhandlinggasolineandotherfuels.Theyare
ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipesandother
sourcesofignition.
•Useonlyanapprovedcontainer.
•Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
•Neverllcontainersinsideavehicleoronatruckor
trailerwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removegas-poweredequipmentfromthetruck
ortrailerandrefuelitontheground.Ifthisisnot
possible,thenrefuelsuchequipmentwithaportable
5
container,ratherthanfromagasolinedispenser
nozzle.
•Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilthefueling
iscomplete.Donotuseanozzlelock-opendevice.
•Iffuelisspilledonclothing,changeclothing
immediately.
•Neveroverllthefueltank.Replacegascapand
tightensecurely.
GeneralService:
•Neveroperateamachineinsideaclosedarea.Engine
exhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.
•Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
•Keepthemachinefreeofgrass,leaves,orother
debrisbuild-up.Cleanupoilorfuelspillagefuel
soakeddebris.Allowthemachinetocoolbefore
storing.
•Stopandinspecttheequipmentifyoustrikean
object.Repair,ifnecessary,beforerestarting.
•Nevermakeanyadjustmentsorrepairswiththe
enginerunning.
•Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplacewith
manufacturers'recommendedparts,whennecessary.
•Mowerbladesaresharpandcancut.Wrapthe
blade(s)orweargloves,anduseextracautionwhen
servicingthem.
•Checkforproperbrakeoperationfrequently.Adjust
andserviceasrequired.
•Maintainorreplacesafetyandinstructiondecalsas
necessary.
•UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatmaynotbeincludedintheANSIstandards.
•Stoptheengine,movethemotioncontrolleversto
neutralandoutwardtotheparkposition,disengage
thebladecontrolswitch,removekeybeforeand
disconnectsparkplugwire(s)performinganyservice,
repairs,maintenanceoradjustments.
•Keephands,feet,hair,andlooseclothingawayfrom
attachmentdischargearea,undersideofmowerand
anymovingpartswhileengineisrunning.
•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjustorservice.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfrombattery.
•UseonlyToroapprovedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.
•Ifloadingthemachineontoatrailerortruck,usea
single,full-widthramponly.Therampangleshould
notexceed15degrees.
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
93-7009
1.Warning—don'toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
105-7015
ForModelswith42InchDecks
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
119-8814
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
8
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
119-8871
1.Height-of-cut
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
9
119-8874
1.Lowspeed2.Highspeed
120-2239
1.Warning—readtheOperator'sManual.5.Warning—donotusesplitramps,useafullrampswhen
transportingmachine.
2.Warning—readtheinstructionsbeforeservicingorperforming
maintenance;movethemotioncontrolleverstothepark
(brake)position,removetheignitionkeyanddisconnectthe
sparkplugwire.
6.Lossoftraction/controlhazard,slopes—lossoftraction/control
onaslope,disengagethebladecontrolswitch(PTO),
proceedofftheslopeslowly.
3.Cutting/dismembermenthazard,mowerblade;entanglement
hazard,belt—stayawayfrommovingparts,keepallguards
andshieldsinplace.
7.Crushing/dismembermenthazardofbystanders,reversing;
crushing/dismembermenthazardofbystanders—donotcarry
passengers,lookbehindanddownwhenreversing.
4.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine,pickupdebrisbeforeoperating,keepdeector
inplace.
8.Tippinghazard—donotmowslopesgreaterthan15degrees,
avoidsuddenandsharpturnswhileonslopes.
10
121-0771
1.Choke4.Slow
2.Fast
5.Powertake-off(PTO),Bladecontrolswitch
3.Continuousvariablesetting
ProductOverview
G014526
1
2
3
4
5
6
7
8
9
10
11
2
Figure4
1.Deector4.Heightofcutlever
7.Footrest10.Engine
2.Reardrivewheel
5.Operatorseat
8.Fueltankcap11.Frontcasterwheel
3.Motioncontrollevers
6.Smartspeedlever9.Controlpanel
11
Controls
BecomefamiliarwithallofthecontrolsinFigure4,and
Figure5beforeyoustarttheengineandoperatethe
machine.
Figure5
ControlPanel
1.Throttle/Choke
3.Bladecontrolswitch
(powertake-off)
2.Ignitionswitch
IgnitionSwitch
Theignitionswitchhasthreepositions,Off,Runand
Start.ThekeywillturntoStartandmovebackto
Runuponrelease.TurningthekeytotheOffposition
willstoptheengine;however,alwaysremovethekey
whenleavingthemachinetopreventsomeonefrom
accidentallystartingtheengine(
Figure5).
Throttle/ChokeControl
Thethrottleandchokeiscombinedintoonecontrol
lever.Thethrottlecontrolstheenginespeedandithasa
continuousvariablesettingfromSlowtoFast.Engage
thechokebymovingtheleverpasttheFastsettinguntil
itstops(
Figure5).
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengagespower
tothemowerblades(
Figure5).
MotionControlLeversandPark
Position
Themotioncontrolleversarespeedsensitivecontrolsof
independentwheelmotors.Movingaleverforwardor
backwardturnsthewheelonthesamesideforwardorin
reverse;wheelspeedisproportionaltotheamountthe
leverismoved.Movethecontrolleversoutwardfrom
thecentertotheparkpositionandexitthemachine
(
Figure16).Alwayspositionthemotioncontrollevers
intotheparkpositionwhenyoustopthemachineor
leaveitunattended.
SmartSpeed™ControlSystemLever
TheSmartSpeed™ControlSystemlever,locatedbelow
theoperatingposition,givestheoperatorachoiceto
drivethemachineattwospeedranges,highandlow
(Figure6).
G014475
1
Figure6
1.Smartspeedlever
FuelWindow
Thefuelwindowlocatedonthelefthandsideofthe
machinecanbeusedtoverifythepresenceofgasoline
inthetank(
Figure7).
G014521
1
Figure7
1.Fuelpresencewindow
Height-of-CutLever
Theheightofcutleverallowstheoperatortolower
andraisethedeckfromtheseatedposition.Whenthe
leverismovedup,towardtheoperatorthedeckisraised
fromthegroundandwhenmoveddown,awayfromthe
12
operatoritisloweredtowardtheground.Onlyadjustthe
heightofcutwhilemachineisnotmoving(Figure20).
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ThinkSafetyFirst
OperatingSafety
Pleasecarefullyreadallofthesafetyinstructionsand
decalsinthesafetysection.Knowingthisinformation
couldhelpyou,yourfamily,petsorbystandersavoid
injury.
DANGER
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityofrollover:
•Donotmowneardrop-offsornearwater.
•Donotmowslopesgreaterthan15degrees.
•Reducespeedanduseextremecautionon
slopes.
•Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
•Avoidsuddenturnsorrapidspeedchanges.
•Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdowntheslope
reducestraction.
•Attachmentschangethehandling
characteristicsofthemachine.Use
extracautionwhenusingattachmentswiththe
machine.
13
Figure8
1.SafeZone-usethe
TimeCutterhere
3.Water
2.Usewalkbehindmower
and/orhandtrimmernear
drop-offsandwater.
FuelSafety
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthefuelreaches
thebaseofthellerneck.Thisemptyspacein
thetankallowsgasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystem
inplaceandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruckbedlinersmayinsulate
thecontainerandslowthelossofanystatic
charge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerandrefuel
theequipmentwithitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
UnderstandingtheSafetyInterlock
System
WARNING
Ifsafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
14
•Thebladesaredisengaged.
•Themotioncontrolleversareintheparkposition.
Thesafetyinterlocksystemalsoisdesignedtostopthe
enginewheneverthecontrolleversareoutofthepark
positionandyourisefromtheseat.
BeforeStarting
RecommendedFuel
•Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher
((R+M)/2ratingmethod).
•Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
•DoNotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemay
resultwhichmaynotbecoveredunderwarranty.
•DoNotusegasolinecontainingmethanol.
•DoNotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizeris
used.
•DoNotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
•Cleanstheenginewhileitruns.
•Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting.
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,usefuel
stabilizeratalltimes.
FillingtheFuelTank
Makesuretheengineisshutoffandthemotion
controlsareintheparkposition.Tankmaximum
capacityis2.9gallons.
Important:DoNotoverllfueltank.Fillthe
fueltanktothebottomofthellerneck.The
emptyspaceinthetankallowsthefueltoexpand.
Overllingmayresultinfuelleakageordamageto
theengineoremissionsystem.
1.Cleanaroundthefueltankcapandremovethecap.
Note:Youcanusethefuelwindowtoverify
thepresenceofgasolinebeforellingthetank
(Figure9).
2.Slowlyaddregular,unleadedgasolineuntilthefuel
reachesthebaseofthellerneck(
Figure9).
G014474
1
2
3
4
5
6
Figure9
1.Fueltankcap
4.Baseofllerneck,DO
NOTFILLPASTHERE
2.Fillopening5.Fuelwindow
3.Fillerneck
G014895
1
2
3
4
Figure10
1.Fillopening3.Fuel
2.Baseofllerneck,DO
NOTFILLPASTHERE
4.Emptyspaceforfuel
expansion.
Important:DoNotoverllfueltank.Fill
thefueltanktothebottomofthellerneck.
Theemptyspaceinthetankallowsthefuelto
expand.Overllingmayresultinfuelleakage
ordamagetotheengineoremissionsystem.
3.Installthefueltankcapsecurelyandtightenuntilit
“clicks”.Wipeupanygasolinethatmayhavespilled.
15
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
theOilLevelintheEngineMaintenancesection.
StartingtheEngine
1.Sitdownontheseatandmovethemotioncontrols
outwardtotheparkposition.
2.Disengagethebladesbymovingthebladecontrol
switchtoOff(Figure11).
Figure11
1.Controlpanel2.Bladecontrolswitch—Off
position
3.MovethethrottlelevertoChokebeforestartinga
coldengine(Figure12).
Note:Awarmorhotenginemaynotrequire
choking.
Figure12
1.Controlpanel
4.Fast
2.Throttle/choke
lever—chokeposition
5.Continuousvariable
setting
3.Choke6.Slow
4.TurntheignitionkeytoStarttoenergizethestarter.
Whentheenginestarts,releasethekey(Figure13).
Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefails
tostart,allowa60secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscandamagethestartermotor.
16
Figure13
1.Controlpanel4.Off
2.Ignitionkey—runposition5.Run
3.Ignitionkey—startposition
6.Start
5.Aftertheenginestarts,movethethrottleleverto
Fast(Figure12).Iftheenginestallsorhesitates,
movethethrottleleverbacktoChokeforafew
seconds.Repeatthisasrequired.
OperatingtheBlades
Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengagespower
tothemowerblades.Thisswitchcontrolspowertoany
attachmentsthatdrawpowerfromtheengine,including
themowerdeckandcuttingblades.
EngagingtheBlades
Important:Donotengagethebladeswhenparked
intallgrass.Beltorclutchdamagecanoccur.
1.Releasepressureonthemotioncontrolleversand
placethemachineinneutral.
2.MovethethrottletotheFastposition.
Note:Alwaysengagethebladeswiththethrottle
intheFastposition.
3.Pulluponthebladecontrolswitchtomoveittothe
Onpositionandengagetheblades(Figure14).
Figure14
1.Controlpanel2.Bladecontrolswitch—On
position
DisengagingtheBlades
Pushdownonthebladecontrolswitchtomoveitto
theOffpositionanddisengagetheblades(Figure15).
Figure15
1.Controlpanel2.Bladecontrolswitch—Off
TestingtheSafetyInterlock
System
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorizedService
Dealerrepairthesafetysystemimmediately.
1.Whilesittingontheseat,withthecontrolleversin
parkposition,andmovethebladecontrolswitchto
On.Trystartingtheengine;theengineshouldnot
crank.
2.Whilesittingontheseat,movethebladecontrol
switchtoOff.Moveeithermotioncontrollever
tothecenter,unlockedposition.Trystartingthe
17
engine;theengineshouldnotcrank.Repeatwith
theothermotioncontrollever.
3.Whilesittingontheseat,movethebladecontrol
switchtoOff,andlockthemotioncontrolleversin
theparkposition.Starttheengine.Whiletheengine
isrunning,engagethebladecontrolswitch,andrise
slightlyfromtheseat;theengineshouldstop.
4.Whilesittingontheseat,movethebladecontrol
switchtoOff,andlockthemotioncontrollevers
intheparkposition.Starttheengine.Whilethe
engineisrunning,movethemotioncontrollevers
tothecenter,unlockedposition,engagetheblade
controlswitch,andriseslightlyfromtheseat;the
engineshouldstop.
StoppingtheEngine
1.Disengagethebladesbymovingthebladecontrol
switchtoOff(Figure15).
2.MovethethrottlelevertoFast(Figure13).
3.TurntheignitionkeytoOff(Figure12)andremove
thekey.
Driving
Drivingthemachinebenetsfromanunderstandingof
whatzeroturnradiusmowermeans.Thedrivewheels
turnindependently,poweredbyhydraulicmotorson
eachaxle;henceonesidecanturninreversewhilethe
otherturnsforwardcausingthemachinetospinrather
turn.Thisvastlyimprovesthemachinemaneuverability
butmayrequiresomeadjustmentiftheoperatoris
unfamiliar.
WARNING
Themachinecanspinveryrapidly.Theoperator
maylosecontrolofthemachineandcausepersonal
injuryordamagetothemachine.
•Usecautionwhenmakingturns.
•Slowthemachinedownbeforemakingsharp
turns.
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Placingthe
throttlecontrolintheFastpositioncanbebestfor
performance.Formostapplications,operatinginthe
fullthrottlepositionisdesirable.
Figure16
1.Park(brake)position
3.Forward
2.Centerunlockposition
4.Backward
UsingtheSmartSpeed™Control
System
TheSmartSpeed™ControlSystemlever,located
belowtheoperatingposition(Figure17),givesthe
operatorachoicetodrivethemachineattwoground
speedranges,highandlow .
G014475
1
Figure17
1.Smartspeedlever
Tochangespeeds:
18
1.Movethemotioncontrolleverstoneutraland
outwardtotheparkposition;disengagetheblade
controlswitch.
WARNING
Removingyouhandsfromthemotioncontrol
leverswhilethemachineisinmotioncanresult
inalossofcontrolcausingharmtoyouor
bystanders.
Alwaysstopthemachineandmovethemotion
controlleverstotheparkpositionbefore
adjustingtheSmartSpeed™ControlSystem.
2.Adjustthelevertothedesiredposition.
Forward
1.Movetheleverstothecenter,unlockedposition.
2.Togoforward,slowlypushthemotioncontrol
leversforward(
Figure16).
G008952
Figure18
Togostraight,applyequalpressuretobothmotion
controllevers(Figure16).
Toturn,releasepressureonthemotioncontrollever
towardthedirectionyouwanttoturn(Figure16).
Thefartheryoumovethemotioncontrolleversin
eitherdirection,thefasterthemachinewillmovein
thatdirection.
Tostop,pullthemotioncontrolleverstoneutral.
Backward
1.Movetheleverstothecenter,unlockedposition.
2.Togobackward,lookbehindyouanddownas
youslowlypullthemotioncontrolleversrearward
(
Figure19).
G008953
Figure19
Togostraight,applyequalpressuretobothmotion
controllevers(Figure19).
Toturn,releasethepressureonthemotioncontrol
levertowardthedirectionyouwanttoturn.
Tostop,pushthemotioncontrolleverstoneutral.
StoppingtheMachine
Tostopthemachine,movethemotioncontrolleversto
neutralandoutwardtotheparkposition,disengagethe
bladecontrolswitch,ensurethethrottleisinthefast
position,andturntheignitionkeytooff.Rememberto
removethekeyfromtheignitionswitch.
WARNING
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemowerwhileitis
unattended.
Alwaysremovetheignitionkeyandmovethe
motioncontrolleversoutwardtotheparkposition
whenleavingthemachineunattended,evenifjust
forafewminutes.
AdjustingtheHeightofCut
Height-of-cutiscontrolledbytheleverlocatedtothe
rightoftheoperatingposition(Figure20).
19
G014476
1
2
3
Figure20
1.Height-of-cutlever3.4.5inch(115mm),
Transportposition
2.Height-of-cutpositions
1.Pullupandinwardonthelevertomoveittothe
desiredcuttingposition.
2.Onceatthedesiredcuttingposition,slowlylower
theleveruntilitengagestheposition.
Thetransportpositionisthehighestheight-of-cut
positionorcuttingheight4.5inch[115mm](
Figure20).
PositioningtheSeat
1.Raisetheseatandloosentheadjustmentboltsjust
enoughthatseatcanmove(Figure21).
G014477
1
Figure21
1.Adjustmentbolt
2.Movetheseattothedesiredpositionandtighten
thebolts.
AdjustingtheMotionControl
Levers
AdjustingtheHeight
Themotioncontrolleverscanbeadjustedhigheror
lowerformaximumoperatorcomfort.
1.Removethe2boltsholdingthecontrollevertothe
controlarmshaft(Figure22).
2.Movethecontrollevertothenextsetofholes.
Securetheleverwiththe2bolts(
Figure22).
4
1
2
G014970
3
Figure22
1.Controlarmshaft3.Slotted,upperhole
2.Controllever
4.Bolt
3.Repeattheadjustmentfortheoppositecontrol
lever.
AdjustingtheTilt
Themotioncontrolleverscanbetiltedforeoraftfor
maximumoperatorcomfort.
1.Loosentheupperboltholdingthecontrolleverto
thecontrolarmshaft.
2.Loosenthelowerboltjustenoughtopivotthe
controlleverforeoraft(
Figure22).Tightenboth
boltstosecurethecontrolinthenewposition.
3.Repeattheadjustmentfortheoppositecontrol
lever.
PushingtheMachinebyHand
Important:Alwayspushthemachinebyhand.
Nevertowthemachinebecausedamagemay
occur.
Thismachinehasanelectricbrakemechanismandto
pushthemachinetheignitionkeyneedstobeinthe
Runposition.Thebatteryneedstobechargedand
functioningfortheelectricbraketobedisengage.
20
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Toro TimeCutter SS 4200 Riding Mower User manual

Toro
Brand
Toro
Model
TimeCutter SS 4200 Riding Mower
Category
Lawnmowers
Type
User manual
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