Amazone GHS Drive SmartCut Operating instructions

Type
Operating instructions
Translation of the original operating instructions
Trailed mower
GHS 1500 Drive SmartCut
GHS 1800 Drive SmartCut
GHS 2100 Drive SmartCut
SmartLearning
www.amazone.de
Please enter the identication data of the implement. The identication data can be found on
the rating plate.
TABLE OF CONTENTS
1 About this operating manual 1
1.1 Copyright 1
1.2 Diagrams 1
1.2.1 Warnings and signal words 1
1.2.2 Further instructions 2
1.2.3 Instructions 2
1.2.4 Lists 3
1.2.5 Item numbers in figures 4
1.2.6 Direction information 4
1.3 Other applicable documents 4
1.4 Digital operating manual 4
1.5 Your opinion is important 4
2 Safety and responsibility 5
2.1 Basic safety instructions 5
2.1.1 Meaning of the operating manual 5
2.1.2 Safe operating organisation 5
2.1.3 Knowing and preventing dangers 11
2.1.4 Safe operation and handling of the
machine 13
2.1.5 Safe maintenance and modification 14
2.2 Safety routines 18
3Intended use 19
4 Product description 20
4.1 Machine overview 20
4.2 Function of the implement 21
4.3 Special equipment 21
4.4 Protective equipment 21
4.4.1 Drawbar lock 21
4.4.2 Safety chain 22
4.4.3 Deflector bracket 22
4.4.4 Pendulum flaps 23
4.4.5 Transmission V-belt protective cover 23
4.4.6 Grass collector locking device 23
4.4.7 Safety chain 24
4.5 Warning symbols 25
4.5.1 Positions of the warning symbols 25
4.5.2 Layout of the warning symbols 26
4.5.3 Description of the warning symbols 27
4.6 Other information on the
implement 32
4.6.1 Grass collector fill level indicator 32
4.6.2 Rotor condition inspection 33
4.6.3 Assignment of the hydraulic hose
lines 33
4.6.4 Functions of the hydraulic valves 34
4.6.5 Slip clutch inspection 34
4.6.6 Max. permissible speed 34
4.7 Rating plate and CE mark 35
4.7.1 Rating plate and CE mark on the
implement 35
4.7.2 Rating plate on the drawbar 36
4.8 Threaded cartridge 36
4.9 Lighting and identification for
road travel 37
4.10 Lower drawbar 38
4.11 Front roller 38
4.12 Operating hours counter 38
4.13 Electro-hydraulic control 39
4.14 Air duct cover 39
4.15 Mudguard 40
4.16 Cutting tools 40
4.16.1 Cutting blades 40
4.16.2 Flail blades 40
4.16.3 Scarifying blades 41
4.17 Control elements 41
4.17.1 Crank for adjusting the cutting height 41
4.17.2 Hydraulic valves 42
4.17.3 Control buttons of the electro-
hydraulic control 42
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4.18 High tip emptying 43
5Technical data 44
5.1 Dimensions 44
5.2 Grass collector volume 44
5.3 Cutting deck 45
5.3.1 Cutting dimensions 45
5.3.2 Cutting tools 45
5.4 Tyres 45
5.4.1 Tyre dimensions 45
5.4.2 Tyre inflation pressure 45
5.5 Permitted mounting categories 46
5.6 Optimal working speed 46
5.7 Performance characteristics of
the tractor 46
5.8 Noise development data 47
5.9 Drivable slopes 47
6Preparing the machine 48
6.1 Removing the transport lock 48
6.2 Checking the tractor suitability 49
6.2.1 Calculating the required tractor
characteristics 49
6.2.2 Comparing the permissible DC
value with actual DC value 52
6.2.3 Checking the protective device for
the tractor PTO shaft 52
6.3 Calculating the permissible
payload 52
6.4 Preparing the drawbar 53
6.4.1 Adjusting the upper drawbar 53
6.4.2 Adjusting the lower drawbar 56
6.5 Preparing the universal joint shaft 57
6.6 Installing the universal joint shaft
on the implement 57
6.7 Coupling the implement 58
6.7.1 Removing the safety device against
unauthorised use 58
6.7.2 Driving the tractor towards the
implement 59
6.7.3 Coupling the hydraulic hose lines of
the Standard hydraulic system 59
6.7.4 Coupling the power supply for the
lighting 61
6.7.5 Coupling the electro-hydraulic control 63
6.7.6 Coupling the implement with the
upper drawbar 66
6.7.7 Coupling the implement with the
lower drawbar 67
6.7.8 Fastening the safety chain 68
6.7.9 Coupling the universal joint shaft 68
6.7.10 Removing the wheel chocks 69
6.8 Checking and adjusting the
lowering time for the grass
collector 70
6.8.1 Checking the lowering time 70
6.8.2 Adjusting the lowering time 71
6.9 Preparing the implement for
operation 73
6.9.1 Removing the transport lock from
the cover flap and swivel flap 73
6.9.2 Checking the tyre inflation pressure 73
6.9.3 Checking the blades and blade
mounts 73
6.9.4 Selecting the blades according to
the application area 74
6.9.5 Selecting the blade equipment for
scarifying 77
6.9.6 Changing or replacing the blades 78
6.9.7 Adjusting the cutting height 82
6.9.8 Adjusting the front roller for scarifying 85
6.9.9 Setting the implement for mulching 88
6.9.10 Setting the implement for collecting
on hard ground 90
6.10 Preparing the machine for road
travel 92
7Using the machine 94
7.1 Using the implement with
Standard hydraulic system 94
7.1.1 Starting mowing 94
7.1.2 Stopping mowing 96
7.1.3 Mulching 96
7.1.4 Scarifying 96
7.1.5 Emptying the grass collector with
Standard hydraulic system 97
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7.2 Using the implement with
electro-hydraulic controls 98
7.2.1 Starting mowing 98
7.2.2 Stopping mowing 100
7.2.3 Mulching 101
7.2.4 Scarifying 101
7.2.5 Emptying the grass collector with
electro-hydraulic controls 102
8Parking the machine 104
8.1 Parking the implement after
operation 104
8.1.1 Putting on the wheel chocks 104
8.1.2 Uncoupling the universal joint shaft 104
8.1.3 Releasing the safety chain 105
8.1.4 Uncoupling the upper drawbar 106
8.1.5 Uncoupling the lower drawbar 106
8.1.6 Driving the tractor away from the
implement 107
8.1.7 Uncoupling the power supply for
the lighting 107
8.1.8 Disconnecting the hydraulic hose
lines 108
8.1.9 Uncoupling the electro-hydraulic
control 108
8.1.10 Putting on the safety device against
unauthorised use 110
8.2 Preparing the machine for longer
periods of standstill or
overwintering 111
9 Repairing the machine 112
9.1 Maintaining the machine 112
9.1.1 Maintenance schedule 112
9.1.2 Checking the drive belt 113
9.1.3 Checking the hydraulic hose lines 113
9.1.4 Checking the oil level on the gearbox 114
9.2 Lubricating the implement 115
9.2.1 Overview of lubrication points 116
9.3 Cleaning the implement 119
10 Preparing the implement for
transport 120
10.1 Loading the implement 120
10.1.1 Loading the implement with a crane 120
10.1.2 Lashing the implement 121
11 Disposing of the implement 123
12 Appendix 124
12.1 Bolt tightening torques 124
12.2 Other applicable documents 125
13 Directories 126
13.1 Glossary 126
13.2 Index 127
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About this operating manual 1
1.1 Copyright
Reprinting, translation and reproduction in any form,
including excerpts, require the written approval of
AMAZONEN-WERKE.
1.2 Diagrams
1.2.1 Warnings and signal words
Warnings are marked with a vertical bar with a
triangular safety symbol and the signal word. The
signal words "DANGER", "WARNING" or "CAUTION"
describe the severity of the potential danger and have
the following meanings:
DANGER
Indicates a direct threat with high risk for
severe physical injury, such as loss of
limbs or death.
WARNING
Indicates a possible threat with moderate
risk for severe physical injury or death.
CAUTION
Indicates a threat with low risk for light or
moderately severe physical injuries.
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1.2.2 Further instructions
IMPORTANT
Indicates a risk for damage to the
implement.
ENVIRONMENTAL INFORMATION
Indicates a risk for environmental damage.
NOTE
Indicates application tips and instructions for
optimal use.
1.2.3 Instructions
1.2.3.1 Numbered instructions
Actions that have to be performed in a specific
sequence are represented as numbered instructions.
The specified sequence of the actions must be
observed.
Example:
1. Instruction 1
2. Instruction 2
1.2.3.2 Instructions and responses
Reactions to instructions are marked with an arrow.
Example:
1. Instruction 1
Reaction to instruction 1
2. Instruction 2
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1.2.3.3 Alternative instructions
Alternative instructions are introduced with the word
"or".
Example:
1. Instruction 1
or
Alternative instruction
2. Instruction 2
1.2.3.4 Instructions with only one action
Instructions with only one action are not numbered,
but rather shown with a arrow.
Example:
Instruction
1.2.3.5 Instructions without sequence
Instructions that do not require a specific sequence
are shown as a list with arrows.
Example:
Instruction
Instruction
Instruction
1.2.4 Lists
Lists without an essential order are shown as a list
with bullets.
Example:
Point 1
Point 2
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1.2.5 Item numbers in figures
A framed number in the text, e.g. a
1
, indicates an
item number in an adjacent figure.
1.2.6 Direction information
Unless otherwise specified, all directions are always
seen in the direction of travel.
1.3 Other applicable documents
A list of other applicable documents can be found in
the Appendix.
1.4 Digital operating manual
The digital operating manual and e-learning can be
downloaded from the Info Portal on the AMAZONE
website.
1.5 Your opinion is important
Dear reader, our operating manuals are updated
regularly. Your suggestions for improvement help us
to create ever more user-friendly operating manuals.
Please send us your suggestions by post, fax or
email.
Fax: +49 (0) 5405 501-234
Postfach 51
AMAZONEN-WERKE H. Dreyer SE & Co. KG
Technische Redaktion
D-49202 Hasbergen
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Safety and responsibility 2
2.1 Basic safety instructions
2.1.1 Meaning of the operating manual
Observe the operating manual
The operating manual is an important document and a part of the implement. It is intended for the user and
contains safety-related information. Only the instructions provided in the operating manual are reliable. If
the operating manual is not observed, it can result in serious injury or death.
The safety section must be completely read and observed before initial operation of the implement.
Before starting work, also read and observe each section of the operating manual.
Keep the operating manual in a safe place.
Keep the operating manual available.
Hand over the operating manual to the subsequent user.
2.1.2 Safe operating organisation
2.1.2.1 Personnel qualification
2.1.2.1.1 Requirements for all persons working with the machine
If the machine is used improperly, people can
be injured or killed. To prevent accidents due
to improper use, every person who works with
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the machine must meet the following minimum
requirements:
The person is physically and mentally capable of
controlling the machine.
The person can safely perform work with the
machine within the scope of this operating
manual.
The person understands the functioning of the
machine within the scope of their work and can
recognise and prevent dangers arising during
operation.
The person head understood the operating
manual and can implement the information that is
conveyed in the operating manual.
The person must be familiar with safe driving of
vehicles.
For road travel, the person knows the relevant
road traffic regulations and has the prescribed
driving permit.
2.1.2.1.2 Qualification levels
For working with the machine, the following
qualification levels are provided:
Skilled worker for communal equipment or farmer
Communal equipment or agricultural helper
As a matter of principle, the activities described in
this operating manual can be performed by persons
with the qualification level "Communal equipment or
agricultural helper".
2.1.2.1.3 Skilled worker for communal or agricultural equipment
Skilled workers for communal equipment or farmers
use machines to maintain green areas and parks.
They decide on the use of a machine for a specific
purpose.
Skilled workers for communal equipment or farmers
are basically familiar with working with machines for
the maintenance of green areas and parks, and if
necessary, can instruct communal equipment and
agricultural helpers in how to use the machines. They
can perform odd tasks and simple maintenance and
repair work on communal machines themselves.
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Skilled workers for communal equipment or
farmers can be e.g.:
Skilled workers with training in the area of
communal equipment.
Skilled workers by experience, e.g. with
comprehensive practical knowledge.
Farmers with higher education or training from a
technical college.
Farmers by experience, e.g. with an inherited farm
or comprehensive practical knowledge.
Contractors who work by order of municipalities.
Activity example:
Safety training for communal equipment or
agricultural helpers.
2.1.2.1.4 Communal equipment and agricultural helpers
Communal equipment and agricultural helpers use
machines by order of a skilled worker or the farmer.
They are instructed on the use of the machine by the
skilled worker or the farmer, and work independently
according to the work assignment from the skilled
worker or farmer.
Communal equipment and agricultural helpers
can be e.g.:
Employees of municipalities, contractors or
service providers
Seasonal workers and labourers
Prospective skilled workers for communal
equipment in training
Prospective farmers in training
Employees of the farmer, e.g. tractor driver
Family members of the farmer
Activity examples:
Driving the machine
Adjusting the mowing height
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2.1.2.2 Workplaces and passengers
Passengers
Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects
can hit and injure passengers.
Do not let anybody ride on the machine.
Do not let anybody climb onto the driving machine.
2.1.2.3 Danger for children
Danger for children
Children cannot assess dangerous situations and can behave unpredictably. As a result, children are at a
higher risk.
Keep children away.
When you drive out or actuate machine movements,
make sure that there are no children in the danger area.
2.1.2.4 Operational safety
2.1.2.4.1 Perfect technical condition
Only use properly prepared machines
Without correct preparation according to this operating manual, operational safety of the machine is not
ensured. This can result in accidents and serious personal injury or even death.
Prepare the machine according to this operating manual.
Perfect technical condition of the machine
Improper repairs can impede the operational safety of the machine and cause accidents. This can result in
serious injury or death.
Repair the machine according to this operating manual.
Perform all maintenance work at the prescribed maintenance intervals.
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Danger due to damage to the machine
Damage to the machine can impede the operational safety of the machine and cause accidents. This can
result in serious injury or death.
If you suspect or observe damage,
secure the tractor and implement.
Immediately fix any damage that can affect safety.
Fix the damage according to this operating manual.
Any damage that you cannot fix yourself according to this operating manual must be fixed by a qualified
specialist workshop.
Observe the technical limit values
Non-observance of the technical limits values of the machine can result in accidents and serious personal
injury or even death. Moreover, the machine can be damaged. The technical limit values can be found in
the Technical Data.
Comply with the technical limit values.
2.1.2.4.2 Protective equipment
Make sure that the protective equipment is functional
If protective equipment is missing, damaged or removed, implement parts can cause serious personal
injury or even death.
Check the implement at least once a day for damage, proper installation, and functioning of the
protective equipment.
If you are not sure if the protective equipment is properly installed and functional,
have the protective equipment checked by a qualified specialist workshop.
Make sure that the protective devices are properly installed and functional before any work on the
implement.
Replace damaged protective equipment.
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2.1.2.4.3 Personal protective equipment
Personal protective equipment
Wearing personal protective equipment is an important safety element. Missing or unsuitable personal
protective equipment increases the risk of damage to health and personal injury. Personal protective
equipment includes: work gloves, safety shoes, protective clothing, breathing protection, hearing protection,
face protection, and eye protection
Determine the personal protective equipment required for each job and have it ready.
Use only protective equipment that is in proper condition and offers effective protection.
Adjust the personal protective equipment to the person, e.g. the size.
Observe the manufacturer's instructions regarding operating materials, seed, fertiliser, crop protection
products, and cleaning agents.
Wear suitable clothing
Loosely worn clothing increases the risk of getting caught or entangled on rotating parts and getting stuck
on protruding parts. This can result in serious injury or death.
Wear close-fitting, snag-free clothes.
Never wear rings, necklaces and other jewellery.
If you have long hair,
wear a hairnet.
2.1.2.4.4 Warning symbols
Keep warning symbols legible
Warning symbols on the machine warn you of risks in danger areas and are an important element of
the machine's safety equipment. Missing warning symbols increase the risk of serious and lethal personal
injury.
Clean dirty warning symbols.
Immediately replace any damaged and illegible warning symbols.
Put the intended warning symbols on spare parts.
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2.1.3 Knowing and preventing dangers
2.1.3.1 Safety hazards on the machine
Danger due to machine parts still running
When the drives are switched off, machine parts can continue running and cause serious personal injury or
death.
Before approaching the machine, wait until any machine parts that are still running have come to a
stop.
Only touch machine parts that are standing still.
Liquids under pressure
Escaping high pressure hydraulic fluid can penetrate into the body through the skin and cause serious
personal injuries. A hole the size of a needle can already result in serious personal injuries.
Before you uncouple the hydraulic hose lines or check for damage,
depressurise the hydraulic system.
If you suspect damage on a pressure system,
have the pressure system checked by a qualified specialist workshop.
Never look for leaks with your bare hands.
Keep your body and face away from leaks.
If liquids penetrate the body,
consult a doctor immediately.
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2.1.3.2 Danger areas
Dangers areas on the machine
The following basic dangers are encountered in
the danger areas:
Due to moving machine parts and implements
during operation.
Hydraulically raised machine parts can descend
unnoticed and slowly.
Due to unintentional rolling away of the machine.
Due to materials or foreign objects being ejected
or thrown by the machine.
If the danger area is not observed, it can result in
serious personal injury or death.
Keep people out of the danger area of the
machine.
Only switch on engines and drives when
there is nobody standing in the danger area.
If people enter the danger area,
immediately switch off the engines and
drives.
Only move the machine if there is nobody
standing in the danger area.
If you want to move the cutting deck from
transport position to working position or
vice versa,
direct people out of the danger area.
If you are working in the danger area of the
machine,
secure the machine.
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2.1.4 Safe operation and handling of the machine
2.1.4.1 Coupling implements
Coupling the implement on the tractor
Incorrectly coupling of the implement to the tractor results in hazards that can cause serious accidents.
There are crushing and shear points in the area of the coupling points between the tractor and the
implement.
If you couple or uncouple the implement to or from the tractor,
be very careful.
Use only suitable tractors for coupling and transporting the implement.
When the implement is coupled onto the tractor,
make sure that the tractor's connecting device meets the implement requirements.
Couple the implement properly to the tractor.
2.1.4.2 Driving safety
Risk when driving on roads and fields
Any mounted or towed implement as well as front or rear ballast weights on the tractor influence the driving
behaviour and the steering and braking power of the tractor. The driving characteristics also depend on
the operating condition, the fill level of the load, and on the ground. If the driver does not take account of
changing driving characteristics, he can cause accidents.
Always ensure that the tractor's steering and braking systems are operating correctly.
The tractor must provide the required brake lag for the tractor and mounted implement.
Check the function of the brakes before moving off.
The tractor front axle must always be loaded with at least 20 % of the empty tractor weight to
ensure  steering power.
Use front ballast weights if necessary.
Always attach the front or rear ballast weights properly on the specified fixing points.
Calculate and observe the payload of the mounted or towed implement.
Observe the permissible axle loads and drawbar loads of the tractor.
Observe the permissible drawbar load of the hitch device and drawbar.
Drive in such a way that you always have full control over the tractor with the mounted or towed
implement. In so doing, take your personal abilities into account, as well as the road, traffic, visibility
and weather conditions, the driving characteristics of the tractor, and the influence of the mounted
implement.
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Preparing the machine for road travel
If the machine is not properly prepared for road travel, it can result in serious traffic accidents.
Check the lighting and identification for road travel for proper function.
Remove coarse dirt from the implement.
Follow the instructions in the section "Preparing the implement for road travel".
Unsupervised parking
Parked tractors with coupled implements that are insufficiently secured and unsupervised represent danger
for people and playing children.
Before you leave the machine,
shutdown the tractor and the implement.
Secure the tractor and machine.
2.1.5 Safe maintenance and modification
2.1.5.1 Changes to the machine
Only authorised design changes
Design changes and extensions can impede the functioning and operational safety of the machine. This
can result in serious injury or death.
Vehicles with an official operating permit must be in the state specified by the permit. The same applies
for devices and equipment that are connected to a vehicle that has a valid operating permit or approval for
road traffic according to German road traffic regulations. This vehicle must also be in the state specified by
the permit.
Have any design changes and extensions performed only by a qualified specialist workshop.
When making design changes, observe the permissible axle loads, drawbar loads and total weights of
the machine.
To ensure that the operating permit remains valid in accordance with national and international
regulations,
use only conversion parts, spare parts and special equipment approved by AMAZONE.
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Amazone GHS Drive SmartCut Operating instructions

Type
Operating instructions

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