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FCW
Smart
FCW Smart
Low investment costs
Simple, intuitive operation and programming
Motorized torch slides (AVC / OSC)
CE-compliant protective housing with
automatic anti-glare protection
Multi-process capability
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Application examples:
−Tube–tube connections
−Tube–flange connections
−Valve seats
−Bearing seats
−…
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FCW Smart
Protection cabin
−CE approved
−Automatic front door with anti-glare
protection
−Manual sliding doors left/right
−Prepared for fume extraction
Welding table
−1500 x 1000 mm
−D28 system holes with
100 x 100 mm grid
Welding equipment
−TIG: TT 400
MIG/MAG: TPS 320i
CMT: TPS 400i
−Selectable „Welding
Packages“
Control unit
−5“ Touch screen operator panel
for operation and programming
Rotation unit
−Motorized rotary unit
−Swivable via handwheel
−Face plate ø 450 mm
−Hollow shaft ø 120 mm
− Purging gas unit .
FCW Smart
Motorized linear slides
−Horizontal slide for oscillation
−Vertical slide for automatic
distance control (AVC)
Tailstock .
−Mounted on linear slide
−Electro-pneumatic operation
−Centre-distance 860 mm
Option
Option
Crane loading option
Rail-guided
manual side doors
Optimal accessibility
Individual positioning
OSC
AVC
Working range: 610 mm
Welding-
equipment
WIG TT/MW: - TransTIG 4000 Job
- Cooling unit FK 4000 Rob
- KD 4000 D-11
MIG/MAG (Push): - TPS 320i
- Cooling unit CU 1400i
- WF 25i
CMT: - TPS 400i
- Cooling unit CU 1400i
- WF 25i Reel
Technical
data
POWER / AIR SUPPLY:
−Mains voltage: 400V/N/PE 50-60 Hz
−Power consumption: 15 kVA
−Compressed air: 6 – 7 bar
DIMENSIONS / WEIGHT:
− Dimensions B x T x H: 2320,4 x 2540,9 x 2336,5 mm
−Net weight approx. 2800 kg
MAX. PART DIMENSIONS
− L= 860 mm (with Tailstock)
L= 1200 mm (without Tailstock)
ø= 450 mm
Part weight = max. 300 kg
FCW Smart
Lean variant
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Anwendungsbeispiele:
−Rohr–Rohr Verbindungen
−Rohr–Flansch Verbindungen
−Ventilsitze
−Lagersitze
−…
FCW Smart
Lean variant
Cost-effective solution
Low space requirement
Easy, intuitive operation and programming
Motorized torch slides (AVC / OSC)
Multiprocess capable
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+
Tailstock
−Mounted on linear slide
−Electro-pneumatic operation
−Centre-distance 860 mm
Control unit
−5“ Touch screen
operator panel for
operation and
programming
Rotation unit
−Motorized rotary unit
−Swivable via handwheel
−Face plate: 450 mm
−Hollow shaft: 120 mm
− Purging gas unit .
−.
FCW Smart Lean variant
Welding equipment
−TIG: TT 400
MIG/MAG: TPS 320i
CMT: TPS 400i
−Selectable „Welding
Packages“
Option
Option
Motorized linear slides
−Horizontal slide for oscillation
−Vertical slide for automatic
distance control (AVC)
Individual positioning
OSC
Working range 610 mm
Technical
data
POWER / AIR SUPPLY:
−Mains voltage: 400V/N/PE 50-60 Hz
−Power consumption: 15 kVA
−Compressed air: 6 – 7 bar
DIMENSIONS / WEIGHT:
− Dimensions W x D x H: 2591,1 x 1921 x 1750 mm
−Net weight: approx. 1400 kg
PARTS DIMENSIONS:
− L= 860 mm (with Tailstock)
L= 1200 mm (without tailstock)
ø= 450 mm
Part weight= max. 300 kg
System controller
HMI T5
−3 axes addressable
−2 welding power sources
−5“ Touch screen
−Graphical uner interface
−Intuitive operation
Options
Basic equipment / options
FCW Smart
Basic equipment:
−Base frame with welding table
−Rotation unit with welding head
−TIG/MAG/CMT welding equipment
−Protection cabin
−HMI-T5 System controller
Options
−Tailstock
−Push Pull CMT TPS400i
−Fume extraction
−Weldcube
−Gripper chucks
−Camera system
FCW Smart - Lean variant
Basic equipment:
−Base frame with welding table
−Rotation unit with welding head
−TIG/MAG/CMT welding equipmen
−HMI-T5 System controller
Market positioning &
product benefit
Launch concept
Market positioning
We position ourselves at the
top end of the market in terms of performance
and
design of the welding cell.
With our innovative welding equipment, we ensure
excellent and consistent
results.
No compromises in terms of
operator safety. We supply safe machines with CE
marking.
We do not transfer responsibility to the operator.
In
terms of the service provider, our goal is to offer the customer a total solution
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From
the feasibility study to commissioning and training.
✓
Product benefit
Features - advantages - benefits
By using the simple automation solution and the short
-term availability of the FCW-Smart, the
existing skilled workers are relieved
, the productivity in your production is increased and
thus counteracts the current shortage of skilled workers.
The simple operation of the user interface of the HMI-T5 guarantees a short training period
and thus faster use of the FCW-Smart in production.
We offer our customers everything from a single source. From the feasibility check
in sales to
commissioning, training and service - always combined with the innovative welding
technology from FRONIUS. You have a competent contact person for the realization of your
project.
The FCW-Smart is designed according to the current Machinery Directive and is CE certified.
The design of this system ensures safe operation, no additional customer adjustments are
required in terms of security.
No compromises in terms of occupational health and safety. The safety-related design of the
FCW-Smart guarantees the protection of your employees from harmful welding fumes and
your eyes from the arc.
Thanks to a well thought-out safety concept, operation is possible without a safety-relevant
housing. This enables a cost-optimized solution in the sense of a lean variant.
Product benefit
Features - advantages - benefits
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