Fronius TT 400 Operating instructions

FCW

Smart

FCW Smart

Low investment costs

Simple, intuitive operation and programming

Motorized torch slides (AVC / OSC)

CE-compliant protective housing with

automatic anti-glare protection

Multi-process capability

+

Application examples:

−Tube–tube connections

−Tube–flange connections

−Valve seats

−Bearing seats

−…

+

FCW Smart

Protection cabin

−CE approved

−Automatic front door with anti-glare

protection

−Manual sliding doors left/right

−Prepared for fume extraction

Welding table

−1500 x 1000 mm

−D28 system holes with

100 x 100 mm grid

Welding equipment

−TIG: TT 400

MIG/MAG: TPS 320i

CMT: TPS 400i

−Selectable „Welding

Packages“

Control unit

−5“ Touch screen operator panel

for operation and programming

Rotation unit

−Motorized rotary unit

−Swivable via handwheel

−Face plate ø 450 mm

−Hollow shaft ø 120 mm

− Purging gas unit .

FCW Smart

Motorized linear slides

−Horizontal slide for oscillation

−Vertical slide for automatic

distance control (AVC)

Tailstock .

−Mounted on linear slide

−Electro-pneumatic operation

−Centre-distance 860 mm

Option

Crane loading option

Rail-guided

manual side doors

Optimal accessibility

Individual positioning

OSC

AVC

Working range: 610 mm

Welding-

equipment

WIG TT/MW: - TransTIG 4000 Job

- Cooling unit FK 4000 Rob

- KD 4000 D-11

MIG/MAG (Push): - TPS 320i

- Cooling unit CU 1400i

- WF 25i

CMT: - TPS 400i

- Cooling unit CU 1400i

- WF 25i Reel

Technical

data

POWER / AIR SUPPLY:

−Mains voltage: 400V/N/PE 50-60 Hz

−Power consumption: 15 kVA

−Compressed air: 6 – 7 bar

DIMENSIONS / WEIGHT:

− Dimensions B x T x H: 2320,4 x 2540,9 x 2336,5 mm

−Net weight approx. 2800 kg

MAX. PART DIMENSIONS

− L= 860 mm (with Tailstock)

L= 1200 mm (without Tailstock)

ø= 450 mm

Part weight = max. 300 kg

FCW Smart

Lean variant

+

Anwendungsbeispiele:

−Rohr–Rohr Verbindungen

−Rohr–Flansch Verbindungen

−Ventilsitze

−Lagersitze

−…

FCW Smart

Lean variant

Cost-effective solution

Low space requirement

Easy, intuitive operation and programming

Motorized torch slides (AVC / OSC)

Multiprocess capable

+

Tailstock

−Mounted on linear slide

−Electro-pneumatic operation

−Centre-distance 860 mm

Control unit

−5“ Touch screen

operator panel for

operation and

programming

Rotation unit

−Motorized rotary unit

−Swivable via handwheel

−Face plate: 450 mm

−Hollow shaft: 120 mm

− Purging gas unit .

−.

FCW Smart Lean variant

Welding equipment

−TIG: TT 400

MIG/MAG: TPS 320i

CMT: TPS 400i

−Selectable „Welding

Packages“

Option

Motorized linear slides

−Horizontal slide for oscillation

−Vertical slide for automatic

distance control (AVC)

Individual positioning

OSC

Working range 610 mm

Technical

data

POWER / AIR SUPPLY:

−Mains voltage: 400V/N/PE 50-60 Hz

−Power consumption: 15 kVA

−Compressed air: 6 – 7 bar

DIMENSIONS / WEIGHT:

− Dimensions W x D x H: 2591,1 x 1921 x 1750 mm

−Net weight: approx. 1400 kg

PARTS DIMENSIONS:

− L= 860 mm (with Tailstock)

L= 1200 mm (without tailstock)

ø= 450 mm

Part weight= max. 300 kg

System controller

HMI T5

−3 axes addressable

−2 welding power sources

−5“ Touch screen

−Graphical uner interface

−Intuitive operation

Options

Basic equipment / options

FCW Smart

Basic equipment:

−Base frame with welding table

−Rotation unit with welding head

−TIG/MAG/CMT welding equipment

−Protection cabin

−HMI-T5 System controller

Options

−Tailstock

−Push Pull CMT TPS400i

−Fume extraction

−Weldcube

−Gripper chucks

−Camera system

FCW Smart - Lean variant

Basic equipment:

−Base frame with welding table

−Rotation unit with welding head

−TIG/MAG/CMT welding equipmen

−HMI-T5 System controller

Market positioning &

product benefit

Launch concept

Market positioning

We position ourselves at the

top end of the market in terms of performance

and

design of the welding cell.

With our innovative welding equipment, we ensure

excellent and consistent

results.

No compromises in terms of

operator safety. We supply safe machines with CE

marking.

We do not transfer responsibility to the operator.

In

terms of the service provider, our goal is to offer the customer a total solution

.

From

the feasibility study to commissioning and training.

✓

Product benefit

Features - advantages - benefits

By using the simple automation solution and the short

-term availability of the FCW-Smart, the

existing skilled workers are relieved

, the productivity in your production is increased and

thus counteracts the current shortage of skilled workers.

The simple operation of the user interface of the HMI-T5 guarantees a short training period

and thus faster use of the FCW-Smart in production.

We offer our customers everything from a single source. From the feasibility check

in sales to

commissioning, training and service - always combined with the innovative welding

technology from FRONIUS. You have a competent contact person for the realization of your

project.

The FCW-Smart is designed according to the current Machinery Directive and is CE certified.

The design of this system ensures safe operation, no additional customer adjustments are

required in terms of security.

No compromises in terms of occupational health and safety. The safety-related design of the

FCW-Smart guarantees the protection of your employees from harmful welding fumes and

your eyes from the arc.

Thanks to a well thought-out safety concept, operation is possible without a safety-relevant

housing. This enables a cost-optimized solution in the sense of a lean variant.

Product benefit

Features - advantages - benefits

Page is loading ...

Fronius TT 400 Operating instructions

Fronius TT 400 Operating instructions

Related papers

Other documents