Chicago Electric 02954 Set Up And Operating Instructions Manual

Brand: Chicago Electric

Model: 02954

Type: Set Up And Operating Instructions Manual

ELECTRIC HOIST

02954

SET UP AND OPERATING INSTRUCTIONS

Distributed exclusively by Harbor Freight Tools

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

2002 by Harbor Freight Tools

artwork contained herein may be reproduced in any shape or form without the express written

consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally.

Due to continuing improvements, actual product may differ slightly from the product described

herein. Tools required for assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

SKU 02954 Page 2

REV 05i, 09b, 09e

SPECIFICATIONS

Single Line Capacity 650 lb.

Double Line Capacity 1300 lb.

Line Speed 33 FPM

Motor Specications 1.5 HP, 120 V~ / 60 Hz / 1150 W

Cable Dimensions 3/16” Dia x 48’

Cable Lifting Height 48’ single

Mounting Bracket Bolts (x4) 1” x 3/8” Dia x 1.50mm Threads

Duty Cycle 25%*

Net Weight 41.2 lb.

*This Hoist has a 25% duty cycle. This means that the hoist may only be run up to 2

minutes 30 seconds at a time and then it must be allowed to rest for at least 7 minutes

30 seconds before further use.

CAUTION: To reduce the risk of electric shock or injury, use indoors only.

Save This Manual

You will need the manual for the safety warnings and precautions, assembly instruc-

tions, operating and maintenance procedures, parts list and diagram. Keep your invoice

with this manual. Write the invoice number on the inside of the front cover. Keep the

manual and invoice in a safe and dry place for future reference.

SAFETY WARNINGS AND PRECAUTIONS

WARNING: When using tool, basic safety precautions should always be fol-

lowed to reduce the risk of personal injury and damage to equipment.

Read all instructions before using this tool!

Keep work area clean1. . Cluttered areas invite injuries.

Observe work area conditions2. . Do not use machines or power tools in damp or wet

locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically

powered tools in the presence of ammable gases or liquids.

Keep children away3. . Children must never be allowed in the work area. Do not let

them handle machines, tools, or extension cords.

Store idle equipment4. . When not in use, tools must be stored in a dry location to

inhibit rust. Always lock up tools and keep out of reach of children.

Use the right tool for the job. 5. Do not attempt to force a small tool or attachment to

do the work of a larger industrial tool. There are certain applications for which this

tool was designed. It will do the job better and more safely at the rate for which it was

intended. Do not modify this tool and do not use this tool for a purpose for which it

was not intended.

Dress properly6. . Do not wear loose clothing or jewelry as they can be caught in mov-

ing parts. Protective, electrically non-conductive clothes and non-skid footwear are

recommended when working. Wear restrictive hair covering to contain long hair.

SKU 02954 Page 3

REV 04k

Use eye and ear protection7. . Always wear ANSI approved impact safety goggles.

Wear a full face shield if you are producing metal lings or wood chips. Wear an ANSI

approved dust mask or respirator when working around metal, wood, and chemical

dusts and mists.

Do not overreach8. . Keep proper footing and balance at all times. Do not reach over or

across running machines.

Maintain tools with care9. . Keep tools clean and moving parts lubricated for better

and safer performance. Follow instructions for lubricating and changing accessories.

Inspect tool cords periodically and, if damaged, have them repaired by an authorized

technician. The handles must be kept clean, dry, and free from oil and grease at all

times.

Disconnect power10. . Unplug tool when not in use.

Remove adjusting keys and wrenches11. . Check that keys and adjusting wrenches are

removed from the tool or machine work surface before plugging it in.

Avoid unintentional operation12. . Be sure hands are off power switch when not in use

and before plugging in.

Stay alert13. . Watch what you are doing, use common sense. Do not operate any tool

when you are tired.

Check for damaged parts14. . Before using any tool, any part that appears damaged

should be carefully checked to determine that it will operate properly and perform its

intended function. Check for alignment and binding of moving parts; any broken parts

or mounting xtures; and any other condition that may affect proper operation. Any

part that is damaged should be properly repaired or replaced by a qualied technician.

Do not use the tool if the power switch does not work properly.

Guard against electric shock15. . Prevent body contact with grounded surfaces such as

pipes, radiators, ranges, and refrigerator enclosures.

Replacement parts and accessories16. . When servicing, use only identical replace-

ment parts. Use of any other parts will void the warranty.

Do not operate product if under the inuence of alcohol or drugs17. . Read warn-

ing labels if taking prescription medicine to determine if your judgment or reexes are

impaired while taking drugs. If there is any doubt, do not operate the product.

Use proper size and type extension cord18. . If an extension cord is required, it must

be of the proper size and type to supply the correct current to the tool without heat-

ing up. Otherwise, the extension cord could melt and catch re, or cause electrical

damage to the tool. If you are using the tool outdoors, use an extension cord rated for

outdoor use (signied by “WA” on the jacket).

Maintenance19. . For your safety, service and maintenance should be performed regu-

larly by a qualied technician.

Do not use for aircraft purposes.20.

Note: Performance of this tool (if powered by line voltage) may vary depending on varia-

tions in local line voltage. Extension cord usage may also affect tool performance.

SKU 02954 Page 4

REV 04c

Special Warnings for This Tool

Inspect Cable thoroughly before use.1. Be sure Cable is attached properly and in

good condition. Do not use this tool if the Cable is frayed, kinked, or wrapped improp-

erly around the reel. Do not replace the Cable with another Cable of lesser strength.

Always leave at least three turns of Cable on the spool to insure that the Cable is able

to lift to the stated weight capacity.

Inspect the Power Supply before use.2. Be sure the Power Cord and Control Handle

are in good condition before use. Avoid using this tool in damp or wet locations, or

exposing the components of this tool to moisture.

Route the Power Cord away from other tools and equipment.3. Take care to prevent

damage to the Power Cord and the Control Handle Cord. If either become damaged,

have them repaired or replaced by a qualied technician before using this tool.

Stand back.4. Stay out of the direct line that the Cable is pulling. If it slips or breaks, it

will “whiplash” along this line. Never stand underneath a weight that is being lifted.

Do not hold the Cable while using the tool.5. Your hand could get caught in moving

parts.

Do not operate this tool alone.6. Use a spotter to help you see when it is safe to oper-

ate the tool.

Observe stated power limits.7. Do not attempt to lift more than 650 lb. when using a

single cable, or 1300 lb. when using a double cable.

Exercise caution when mounting this tool.8. This tool must be mounted to a jib boom

only. Mounting surface must be able to support the weight of this tool and the work

piece being lifted. Use the appropriate hardware when mounting tool.

People with pacemakers should consult their physician(s) before use. Electromag-9.

netic elds in close proximity to heart pacemaker could cause pacemaker interference

or pacemaker failure.

Warning: The warnings, cautions, and instructions discussed in this instruction 10.

manual cannot cover all possible conditions and situations that may occur. It

must be understood by the operator that common sense and caution are factors

which cannot be built into this product, but must be supplied by the operator.

UNPACKING

When unpacking, check to make sure all parts listed on Page 7 are included. If any

parts are missing or broken, please call Harbor Freight Tools at the number on the cover of

this manual.

SKU 02954 Page 5

MOUNTING THE HOIST

This tool requires no assembly besides mounting it to a jib boom capable of sup-

porting the weight of the tool and any project pieces you will be lifting.

All parts named and listed refer to those in the Assembly Diagrams and Parts List

on Pages 7 and 8.

Place the two Mounting Brackets [2] over the jib boom in the location you intend to 1.

mount the Hoist.

Have an assistant hold the Hoist in place and attach the Brackets to the Fixing Rack 2.

[1] using the Hex Head Bolts [4], Lock Washers [5] and Nuts [6] supplied.

Once the Hoist is in the nal position, tighten Nuts rmly.3.

OPERATION

You must turn the Hoist on in order to pull out or wind up the Cable.1.

To operate the Power Switch, [76], press the upper part of the button on the Switch to 2.

reel in the Cable. Press the lower part to release Cable.

Position the item you wish to lift, underneath the Hoist. Check to be sure conditions 3.

are safe to lift the item.

Grasp the Lift Hook [15] and pull it away from the Hoist while pressing on the lower 4.

part of the button on the Power Switch. Pull the Hook away from the Hoist as you do

so. Always leave at least three turns of Cable on the spool to insure that the Cable is

able to lift to the stated weight capacity.

Attach the Hook to the item. Never wrap the Cable around an item and hook the Cable 5.

onto itself. This can cause damage to the item you are lifting, as well as the Cable.

Stand clear. When it is safe to do so, use the Power Switch to retract the Cable into 6.

the machine, and lift the item.

As you lift the item, be sure the Cable winds properly onto the spool. Cable should not 7.

cross over itself when it is on the spool.

If you are unable to lift a load, do not continue to operate the Power Switch. This can 8.

result in damage to the motor and possibly break the Cable.

SKU 02954 Page 6

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM

IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DIS-

TRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT

HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE

IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER

AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS

SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE

BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS

TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS

OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

MAINTENANCE

Lubricate the Cable occasionally with a light oil. Check regularly that it is in good 1.

condition.

Check to be sure that the Hoist is mounted properly to the jib boom. Make sure all 2.

hardware is tight.

Periodically check the condition of electrical cords, plugs and controls.3.

SKU 02954 Page 7

PARTS LIST

1. Fixing Rack

2. Hex Socket Cap Head Screws

3. Mounting Bracket

4. Hex Head Bolts M10*30

5. Lock Washers External

6. Nut

7. Cradle

8. Wedge

9. Rope Tube

10. Cable Spacer ***

11. Fastening Sleeve of Cable ***

12. Fastening Sleeve of Cable ***

13. Cable ***

14. Shrink-Ring of Cable ***

15. Lift Hook ***

16. Shaft of Cable Tube

17. Washer

18. Square Key M5x12

19. Circlip for Shaft 17

20. Bearing (60203)

21. Hex Socket Screw

22. Spacing Rack

23. Cross Recessed Pan Head Screws

24. Gear Box

25. Hex Socket Screw M5x16

26. Spring Washer, 15 *

27. Bearing (80202)

28. Intermediate Shaft

29. Grade 1 Gear

30. Grade 2 Gear

31. Spacer

32. Front Cover

33. Bearing (80202) *

34. Rotor *

35. Stator *

36. Chassis *

37. Spring *

38. Brake Hoop *

39. Gear Cover *

40. Hex Screw *

41. Plain Washer 5 *

42. Plain Washer 3 *

43. Cross Recessed Pan Head Screws M3x6 *

44. Fan Hood *

45. Fan Blade *

46. Hex Socket Screw *

47. Connecting Housing (down) *

48. Hex Screw Nut *

49. Four Core Cable **

50. Places Terminal Block

51. Clamp Plate */**

52. Cross Recessed Pan Head Screw ST2.4x14 **

53. Cross Recessed Pan Head Screw ST3.5x12 */**

54. Cross Recessed Pan Head Screw M4x10 *

55. Plain Washer 4 */**

56. Guard Ring (small) **

57. Guard Ring (large) **

58. Grounding Sheet **

59. Cross Recessed Pan Head Screw M4x8 **

60. Three-Core Plug **

61. Split Pin 25x30

62. Clamp Connector

63. Cylinder Pin 12x30

64. Pulley Clamp

65. Pulley

66. Plain Washer 10

67. Cross Recessed Pan Head M4x20 **

68. Spring Lamination (large) **

69. Microswitch Cover **

70. Cross Pan Head Tapping Screw St3.5*14**

71. Spring Lamination (small) **

72. Microswitch **

73. Plug-in Sheet **

74. Sleeve of Plug-in Sheet **

75. Connecting Housing (submit) **

76. Positive and Negative Switches **

77. Handle Cover **

78. Sleeve of Plug-in Sheet

79. Plug-in Sheet

80. Handle Base **

81. Sheath **

82. Cross Pan Head Tapping Screws ST3.5*20 **

83. Capacitor

84. Motor Assembly *

85. Junction Box with Switch Assembly**

86. Lift Hook/Cable Assembly ***

12M

Qty.Qty.

Item

No.

Description

Item

No.

Description

Replacement parts with asterisk are not available individually.

* #84 Motor only sold as a replacement assembly. (Note: All parts with * are included with the Motor

Assembly.)

** #85 Junction Box with Switch only sold as a replacement assembly. (Note: All parts ** are included.)

*** #86. Lift Hook/Cable Assembly only sold as a replacement assembly. (Note: All parts *** are included).

SKU 02954 Page 8

ASSEMBLY DIAGRAM

Capacitors (83) are available

as replacements.

NOTE: Some parts are listed and shown for illustration purposes only and are not available

individually as replacement parts.

SKU 02954 Page 9

REV 04g, 05c, 08d

WIRING DIAGRAM

S1 Pendant Switch

S3 Micro Switch

C Capacitor

Sth Overheat Protector

SKU 02954 Page 10

LIMITED 90 DAY WARRANTY

Harbor Freight Tools Co. makes every effort to assure that its products meet high

quality and durability standards, and warrants to the original purchaser that this product

is free from defects in materials and workmanship for the period of 90 days from the date

of purchase. This warranty does not apply to damage due directly or indirectly, to misuse,

abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,

improper installation, normal wear and tear, or to lack of maintenance. We shall in no event

be liable for death, injuries to persons or property, or for incidental, contingent, special

or consequential damages arising from the use of our product. Some states do not allow

the exclusion or limitation of incidental or consequential damages, so the above limitation

of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL

OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF

MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with

transportation charges prepaid. Proof of purchase date and an explanation of the com-

plaint must accompany the merchandise. If our inspection veries the defect, we will either

repair or replace the product at our election or we may elect to refund the purchase price

if we cannot readily and quickly provide you with a replacement. We will return repaired

products at our expense, but if we determine there is no defect, or that the defect resulted

from causes not within the scope of our warranty, then you must bear the cost of returning

the product.

This warranty gives you specic legal rights and you may also have other rights

which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

REV 08d

Chicago Electric 02954 Set Up And Operating Instructions Manual

Chicago Electric 02954 Set Up And Operating Instructions Manual

Chicago Electric 02954 Set Up And Operating Instructions Manual

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