Raytheon UY160 Specification

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PanelView 550PanelView 550

Part No. F232048R3

September 1997

Commercial Laundry

Technical Communications

P.O. Box 990

Ripon, WI 54971-0990

Dye-Extractor

Cabinet Hardmount

Unidye and Heynau Controllers

Model Numbers

UY75

UY160

UY230

Installation/Maintenance

F232048

i

Table of Contents

Installation/Maintenance

Safety

Safety Decal Location ...................................... 1–3

Operator Safety ................................................ 1–4

Safe Operating Environment ............................ 1–4

Environmental Conditions ............................ 1–4

Machine Location ......................................... 1–5

Input and Output Services ............................ 1–6

AC Inverter Drive ......................................... 1–7

Misuse .............................................................. 1–7

Installation

Machine Overview ........................................... 2–1

General Specifications ..................................... 2–3

Uncrating .......................................................... 2–4

Inspection ......................................................... 2–4

Damage Claim .................................................. 2–4

Warranty Registration Form ............................ 2–5

Model Number Familiarization Guide ............. 2–6

Machine Dimensions ........................................ 2–8

Dimensional Clearances ............................... 2–10

Machine Foundation ........................................ 2–10

Mechanical Installation .................................... 2–12

Expansion Bolt Installation .......................... 2–13

J-Bolt Installation ......................................... 2–14

Elevated Base Frame Installation ................. 2–17

Concrete Foundation Pad ............................. 2–19

Drain Connection ............................................. 2–20

Electrical Installation ....................................... 2–21

Water Connection ............................................ 2–24

Steam Requirements ........................................ 2–25

Air Requirements ............................................. 2–26

Control Function Test ...................................... 2–26

Maintenance

Daily ................................................................ 3–1

Beginning Of Day ........................................ 3–1

End Of Day .................................................. 3–2

Weekly ............................................................. 3–2

Monthly ........................................................... 3–2

Quarterly .......................................................... 3–4

Care Of Stainless Steel .................................... 3–5

Maintenance Checklists ................................... 3–6

Removal From Service

Decommissioning .............................................. 4-1

F232048

1–1

Section 1

Safety

Anyone operating or servicing this

machine must follow the safety rules in

this manual. Particular attention must

be paid to the

DANGER!

,

WARNING!

,

and

CAUTION!

blocks which appear

throughout the manual.

The following warnings are general

examples that apply to this machine.

Warnings specific to a particular

installation or maintenance procedure

will appear in the manual with the

discussion of that procedure.

Be careful around the open door,

particularly when loading from a level

below the door. Impact with door edges

can cause personal injury.

SW025

CAUTION

Dangerous voltages are present in the

electrical control box(es) and at the motor

terminals. Only qualified personnel familiar

with electrical test procedures, test

equipment, and safety precautions should

attempt adjustments and troubleshooting.

Disconnect power from the machine before

removing the control box cover, and before

attempting any service procedures.

SW005

WARNING

Death or serious injury can result if children

become trapped in the machine. Do not

allow children to play on or around this

machine. Do not leave children unattended

while the machine door is open.

SW001

DANGER

This machine must be installed, adjusted,

and serviced by qualified electrical

maintenance personnel familiar with the

construction and operation of this type of

machinery. They must also be familiar with

the potential hazards involved. If this

warning is not observed, personal injury or

equipment damage resulting in voiding the

warranty may result.

SW004

WARNING

Safety

1–2

F232048

Key to Symbols

Ensure that the machine is installed on a

level floor of sufficient strength and that the

recommended clearances for inspection

and maintenance are provided. Never allow

the inspection and maintenance space to

be blocked.

SW020

CAUTION

Never touch internal or external steam

pipes, connections, or components. These

surfaces can be extremely hot and will

cause severe burns. The steam must be

turned off and the pipe, connections, and

components allowed to cool before the pipe

can be touched.

SW014

WARNING

1–3

Safety

F232048

Safety decals appear at crucial locations

on the machine. Failure to maintain

legible safety decals could result

in injury to the operator or

service technician.

Figure 1–1.

Safety

1–4

F232048

To provide personal safety and keep the

machine in proper working order, follow

all operation and safety procedures

presented in this manual. If questions

regarding safety arise, contact the

factory immediately.

Use factory-authorized spare parts to

avoid safety hazards.

Operator Safety

To ensure the safety of machine

operators, the following maintenance

checks must be performed daily:

1. Prior to operating the machine,

verify that all warning signs are

present and legible. Missing or

illegible signs must be replaced

immediately. Make certain that

spares are available.

2. Check door interlock before starting

operation of the machine:

a. Attempt to start the machine

with the door open. The machine

should not start with the

door open.

b. Close the door without locking it

and attempt to start the machine.

The machine should not start with

the door unlocked.

c. Close and lock the door and start a

cycle. Attempt to open the door

while the cycle is in progress. The

door should not open.

If the door lock and interlock are

not functioning properly, call a

service technician.

3. Do not attempt to operate the

machine if any of the following

conditions are present:

a. The door does not remain securely

locked during the entire cycle.

b. Excessively high water level

is evident.

c. Machine is not connected to a

properly grounded circuit.

Do not bypass any safety devices in

the machine.

Safe Operating Environment

Safe operation requires an appropriate

operating environment for both the

operator and the machine. If questions

regarding safety arise, contact the

factory immediately.

Environmental Conditions

•

Ambient Temperature

. Water in the

machine will freeze at temperatures

of 32° F or below.

NEVER insert hands or objects into basket

until it has completely stopped. Doing so

could result in serious injury.

SW012

WARNING

1–5

Safety

F232048

Temperatures above 120° F (50° C)

will result in more frequent motor

overheating and, in some cases,

malfunction or premature damage to

solid state devices that are used in

some models. Special cooling devices

may be necessary.

•

Humidity

. Relative humidity above

90% may cause the machine’s

electronics or motors to malfunction

or may trip the ground fault

interrupter. Corrosion problems may

occur on some metal components in

the machine.

If the relative humidity is below

30%, belts and rubber hoses

may eventually develop dry rot.

This condition can result in hose

leaks, which may cause safety

hazards external to the machine

in conjunction with adjacent

electrical equipment.

•

Ventilation

. The need for make-up air

openings for such laundry room

accessories as dryers, ironers,

water heaters, etc., must be

evaluated periodically. Louvers,

screens, or other separating

devices may reduce the available

air opening significantly.

•

Radio Frequency Emissions

. A filter

is available for machines in

installations where floor space is

shared with equipment sensitive to

radio frequency emissions.

•

Elevation

. If the machine is to be

operated at elevations of over 3,280

feet (1,000 meters) above sea level,

pay special attention to electronic

settings (particularly temperature)

or desired results may not

be achieved.

•

Chemicals

. Keep stainless steel

surfaces free of chemical residues.

•

Water Damage

. Do not spray the

machine with water. Short circuiting

and serious damage may result.

Repair immediately all seepage due

to worn or damaged gaskets, etc.

Machine Location

•

Foundation

. The concrete floor must

be of sufficient strength and

thickness to handle the floor loads

generated by the high extract speeds

of the machine.

•

Service/Maintenance Space

. Provide

sufficient space to allow comfortable

performance of service procedures

and routine preventive maintenance.

Do not place volatile or flammable fluids

in any machine. Do not clean the machine

with volatile or flammable fluids such as

acetone, lacquer thinners, enamel reducers,

carbon tetrachloride, gasoline, benzene,

naptha, etc. Doing so could result in serious

personal injury and/or damage to

the machine.

SW002

DANGER

Safety

1–6

F232048

Safe Operating Environment

(Continued)

This is especially important in

connection with machines equipped

with an AC inverter drive.

Consult installation instructions for

specific details.

Input and Output Services

•

Water Pressure

. Best performance

will be realized if water is provided

at a pressure of 30–85 psi (2.0–5.7

bar). Although the machine will

function properly at lower pressure,

increased fill times will occur. Water

pressure higher than 100 psi

(6.7 bar) may result in damage to

machine plumbing. Component

failure(s) and personal injury

could result.

•

Steam Heat (Optional) Pressure

. Best

performance will be realized if steam

is provided at a pressure of 30–80 psi

(2.0–5.4 bar). Steam pressure higher

than 125 psi

(8.5 bar) may result in damage to

steam components and may cause

personal injury.

For machines equipped with optional

steam heat, install piping in

accordance with approved

commercial steam practices.

•

Compressed Air

. Best performance

will be realized if air is provided at a

pressure of 90–95 psi (6.0–6.3 bar).

•

Drainage System

. Provide drain lines

or troughs large enough to

accommodate the total number of

gallons that could be dumped if all

machines on the site drained at

the same time from the highest

attainable level. If troughs are used,

they should be covered to support

light foot traffic.

•

Power

. For personal safety and for

proper operation, the machine must

be grounded in accordance with

state and local codes. The ground

connection must be to a proven earth

ground, not to conduit or water

pipes. Do not use fuses in place of the

circuit breaker. An easy-access cutoff

switch should also be provided.

Replace all panels that are removed to

perform service and maintenance

procedures. Do not operate the machine

with missing guards or with broken or

missing parts. Do not bypass any

safety devices.

SW019

CAUTION

Ensure that a ground wire from a proven

earth ground is connected to the ground lug

in the electrical junction box on this

machine. Without proper grounding,

personal injury from electric shock could

occur and machine malfunctions may be

evident. Computer-controlled machines

must have a proper ground to prevent

computer malfunctions.

SW008

WARNING

1–7

Safety

F232048

Always disconnect power and water

supplies before a service technician

performs any service procedure.

Where applicable, steam and/or

compressed air supplies should also

be disconnected before service

is performed.

AC Inverter Drive

This machine is equipped with an AC

inverter drive requiring special

attention with regard to the operating

environment.

• An especially dusty or linty

environment will require more

frequent cleaning of the AC inverter

drive cooling fan filter and of the AC

inverter drive itself.

• Power line fluctuations from sources

such as uninterruptible power

supplies (UPS) can adversely

affect machines equipped with the

AC inverter drive.

• A clean power supply free from

voltage spikes and surges is

absolutely essential for machines

equipped with the AC inverter drive.

Nonlinear inconsistencies (peaks

and valleys) in the power supply can

cause the AC inverter drive to

generate nuisance errors.

If input voltage measures above

240V for a Q voltage machine, above

415V for a P voltage machine, or

above 480V for an N voltage

machine, either ask the power

company if their representative can

lower the voltage or install a step-

down transformer kit available from

the manufacturer. Voltages above

250V and 490V require additional

measures.

• Sufficient space to perform service

procedures and routine preventive

maintenance is especially important

for machines equipped with the AC

inverter drive.

Misuse

Never use this machine for any purpose

other than textile processing.

• Never wash petroleum-soaked rags

in the machine. This could result in

an explosion.

• Never wash machine parts or

automotive parts in the machine.

This could result in serious damage

to the basket.

• Never allow children to play on or

around this machine. Death or

serious injury can result if children

become trapped in the machine. Do

not leave children unattended while

the machine door is open. These

cautions apply to animals as well.

• Never use UY machines in

pressurized applications.

1–8

Notes

F232048

Safety

F232048

2–1

Section 2

Installation

This manual is designed as a guide to the

installation and maintenance of the UY 75,

160, and 230 cabinet hardmount dye/

extractors.

Machine Overview

Installation

2–2

F232048

Note: All information, illustrations, and

specifications contained in this manual are

based on the latest product information

available at the time of printing. We reserve the

right to make changes at any time without

notice.

2–3

Installation

F232048

Installation

2–4

F232048

General Specifications

Specification

UY 75 UY 160 UY 230

Overall Dimensions

Overall width, in/mm 43 / 1092 47 / 1194 51 / 1295

Overall height, in/mm 56-1/4 / 1429 61 / 1550 64 / 1626

Overall depth, in/mm 41-1/2 / 1054 48 / 1219 52 / 1321

Weight and Shipping Information

Net weight, lb/kg 620 / 281 900 / 408 1070 / 485

Domestic shipping weight, lb/kg 710 / 322 1020 / 463 1190 / 540

Domestic shipping volume, ft

3

/m

3

71.3 / 2.02 115.6 / 3.27 130.2 / 3.69

Export shipping weight, lb/kg 860 / 390 1170 / 531 1340 / 608

Export shipping volume, ft

3

/m

3

81.7 / 2.32 129.9 / 3.69 145.5 / 4.12

Wash Cylinder Information

Cylinder diameter, in/mm 21 / 533 26.25 / 667 30 / 762

Cylinder depth, in/mm 13.75 / 349 18.375 / 467 20 / 508

Cylinder volume, ft

3

/l

2.76 / 78.1 5.76 / 163.1 8.18 / 232

Door Opening Information

Door opening size, in/mm 12 / 305 13.9375 / 354 16.25 / 413

Height of door bottom above floor, in/mm 17.25 / 438 19 / 480 18.25 / 465

Drive Train Information

Motor power, hp/kW 1 / 0.746 3 / 2.24 5 / 3.73

Cylinder Speeds

Dye/reverse speed, rpm 4–60 4-60 4-60

Extract speed, rpm 525 470 440

Extract speed centrifugal force, G’s 82.1 82.3 82.4

Electrical Heating (Optional)

Total electrical heating capacity, kW 7.8 15.6 23.4

Number of electrical heating elements 3 6 9

Electrical heat element size, kW 2.6 2.6 2.6

2–5

Installation

F232048

Delivery Inspection

Upon delivery, visually inspect crate,

protective cover and unit for any visible

shipping damage. If the crate, protective cover,

or unit are damaged or signs of possible

damage are evident, have the carrier note the

condition on the shipping papers before the

shipping receipt is signed, or advise the carrier

of the condition as soon as it is discovered.

Remove the crate and protective cover as soon

after delivery as possible. If any damage is

discovered upon removal of the crate and/or

protective cover, advise the carrier and file a

written claim immediately.

Customer Service

If literature or replacement parts are required,

contact the source from whom the dye-

extractor was purchased or contact Raytheon

Commercial Laundry at (920) 748-3950 for

the name of the nearest authorized parts

distributor.

For technical assistance, call any of the

following numbers:

(850) 718-1035

(850) 718-1026

Marianna, Florida

(920) 748-3121

Ripon, Wisconsin

A record of each dye-extractor is on file with

the manufacturer. The serial number decal is

located on the left side of the control module at

the rear of the machine. Figure 2–1 shows the

location of the serial number on the decal.

Always provide the machine’s serial number

and model number when ordering parts or

when seeking technical assistance.

2–6

Notes

F232048

Installation

Model Number Familiarization

Sample Model Number: UY160PVQU10001

UY Machine Type Y = Dye

75

160

230

Machine Capacity (cylinder volume in liters)

H

A

Type of Electrical Control H = Heynau ES24-S

A = Unidye

V Variable Speed

Q

P

N

Electrical Characteristics Q = 200–240V/50–60Hz/3Ph/3 wire/120V Control

P = 380–415V/50–60Hz/3Ph/3 wire/120V Control

N = 440-480V/50–60Hz/3Ph/3 wire/120V Control

U1 Design Series

0001 Option Identification (varies from machine to machine)

2–7

Installation

F232048

Figure 2–1.

1 Electrical Connection Data: Hertz, Wire, Phase,

Voltage

7 Brand Name Location

2 Machine Operation Parameters 8 Machine Mass

3 Required Circuit Breaker Size for Electrical

Connection.

Do not use fuses.

9 Machine approval (as applicable)

4 Electrical Connection Data: Amps 10 Steam Heat Connection Data

5 Model Number 11 Date of Manufacture of Individual Machine

6 Recorded Serial Number for Individual Machine

Installation

2–8

F232048

Machine Dimensions

The dimensions of this machine are indicated

in Figure 2–2 and specified in the table below.

Note: Dimensions are approximate and subject

to normal manufacturing tolerances. If exact

dimensions are required for construction

purposes, request certified drawings from the

factory. We reserve the right to make changes

at any time without notice.

Machine Dimensions

(see Figure 2–2)

Dimension

75 160 230

Dimension

75 160 230

in mm in mm in mm in mm in mm in mm

A

51.25 1302 58 1473 60.25 1530

K

2.5 64 2.375 60 2.25 57

B

9 229 10 254 10 254

L

8 203 5 127 5 127

C

26 660 30.125 765 34 864

M

42.25 1073 47 1194 50 1270

D

8 203 8 203 8 203

N

8 203 8 203 8 203

E

34 864 37.5 953 39.5 1003

O

7.75 197 10.5 267 11.25 286

F

56.25 1429 61 1550 64 1626

P

31.5 800 33.75 857 37 940

G

9.5 241 9.5 241 9.5 241

Q

9.5 241 12.5 318 12.75 324

H

5 127 4.25 108 4.75 121

R

25.5 648 34 864 34.75 883

I

6.25 159 6.5 165 8.25 210

S

10.25 260 12 305 10.5 267

J

3.25 83 3.5 89 3.25 83

T

10.5 267 16 406 14 356

2–9

Installation

F232048

Figure 2–2.

1 Drain 5 Air Inlet

2 Condensate/Cooling return 6 Hot water inlets

3 Cooling water inlet 7 Cold water inlet

4 Electrical connection 8 Steam Inlet

B

C

E

A

M

L

D

P

N

O

R

T

S

Q

I

F

G

H

K

7

6

5

4

3

2

1

8

J

Y057R

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