Injung Tech INJ-45001 User Quick Manual

Brand: Injung Tech

Model: INJ-45001

Type: User Quick Manual

This manual is also suitable for

NJ-4500L I 1

User Quick Manual

This manual describes how to use the S-Drive has been developed by a small pump motor inverter. Since

applying the high reliability products PID algorithm, be sure and get familiar with the operation manual before using.

2 I NJ-4500L

1. Safety Instructions

2. Technical Characteristics

- Performance

- Weight and dimensions

3. INJ-4500 Installation

- Before installation

- Installation on the pump

4. Wiring Diagram

5. Sensor Connection/Operation Method

- INJ-4500 Constant pressure control

6. INJ-4500 Display/Set-up

- LCD display

- Display color indications

- Setting the pressure

7. Multi-connection

8. Sensor Error

8. Inverter Parameters

9. Booster Parameters

10. Alarm Log

11-12

13-14

Table of Contents

“An Alternative Answer to

Perfect Water Pressure”

Safety Instructions I 03

Safety Instructions

INJ-4500 series is intended for professional incorporation into comp lete equipment or systems as part of a xed

installation. If installed incorrectly it may present a safety hazard. The INJ-4500 series uses high voltages and

currents, carries a high level of stored electrical energy, and is used to control mechanical plant that may cause

injury. Close attention is required to system design and electrical installation to avoid hazards in either normal

operation or in the event of equipment malfunction. Only qualied electricians are allowed to install and maintain

this product.

System design, installation, commissioning and maintenance must be carried out only by personnel who have

the necessary training and experience. They must carefully read this safety information and the instructions in

this Guide and follow all information regarding transport, storage, installation and use of the INJ-4500 series,

including the specied environmental limitations.

Do not perform any ash test or voltage withstand test on the INJ-4500 series. Any electrical measurements

required should be carried out with the INJ-4500 series disconnected.

Electric shock hazard! Disconnect and ISOLATE the INJ-4500 series before attempting any work on it. High

voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical

supply. Always ensure by using a suitable multimeter that no voltage is present on any drive power terminals

prior to commencing any work.

Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have

elapsed after turning o the supply.

Ensure correct earthing connections and cable selection as per dened by local legislation or codes. The drive

may have a leakage current of greater than 3.5mA; furthermore the earth cable must be sucient to carry the

maximum supply fault current which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB

should be tted in the mains supply to the drive, according to any local legislation or codes.

The level of integrity oered by the Optidrive control input functions – for example stop/start, forward and

maximum speed is not sucient for use in safety-critical applications without independent channels of

protection. All applications where malfunction could cause injury or loss of life must be subject to a risk

assessment and further protection provided where needed.

The driven motor can start at power up if the enable input signal is present.

The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes

before starting any work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input

power is still applied.

The INJ-4500 series can be programmed to operate the driven motor at speeds above or below the speed

achieved when connecting the motor directly to the mains supply. Obtain conrmation from the manufacturers of

the motor and the driven machine about suitability for operation over the intended speed range prior to machine

start up.

Do not activate the automatic ault reset function on any systems whereby this may cause a potentially dangerous

situation.

When mounting the drive, ensure that sucient cooling is provided. Do not carry out drilling operations with the

drive in place, dust and swarf from drilling may lead to damage.

The entry of conductive or ammable foreign bodies should be prevented. Flammable material should not be

placed close to the drive. Relative humidity must be less than 95% (non-condensing).

Ensure that the supply voltage, frequency and single phase input correspond to the rating of the Optidrive as delivered.

Never connect the mains power supply to the Output terminals U, V, W.

Do not install any type of automatic switchgear between the drive and the motor

Danger : Indicates a risk of electric shock, which, if not

avoided, could result in damage to the equipment and

possible injury or death.

Danger : Indicates a risk of electric shock,

which, if not avoided, could result in damage

to the equipment and possible injury or death.

Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.

04 I Technical Characteristics

Technical Characteristics

Performance

Weight and Dimensions

• Power frequency: 50 - 60 Hz (+/- 2%)

• Stocking temperature: -30 to 70 °C (-22 to 158 °F)

• Min. ambient temperature at rated current: -10 °C (-14 °F)

• Max. ambient temperature at rated current: 40°C (104 °F)

• Grade of protection: IP55

* Weight indicated is without the packaging.

Model

V in

[V]

Max V out

[V]

Max I out

[A]

Typical

motor P2

[kW]

Size

INJ-45001

1 x 230 +/- 15% 3 x 230 5 0.75 1

INJ-4500

1 x 230 +/- 15% 3 x 230 8 1.5 1

INJ-4500

1 x 230 +/- 15% 3 x 230 12 2.2 1

Model Weight [Kg] Size

INJ-4500

2.4 1

INJ-4500

2.4 1

INJ-4500

2.4 1

INJ-4500 Installation I 05

INJ-4500 Installation

Before Installation

Installation Guide of the INJ-4500

• Carefully Unpack the INJ-4500 and check for any signs of damage.

Notify the shipper immediately if any exist.

INJ-4500 is installed on the motor with a specialized heat-sink custom design by INJUNGTECH.

1. Remove the current motor terminal box.

Note: The gasket installed on the original terminal box

and the screws should be kept and not thrown away.

3. Undo the 4 screws on the inverter.

5. Bolt down the four inner holes located inside

the drive down with the screws provided.

2. Place the heat-sink provided unto the motor. Connect the

motor wires to the inverter output lines. Use the screws from the

motor and bolt down the heatsink unto the motor. Note: The

original gasket should be placed before placing the heatsink.

4. Lift up the inverter top by loosening the gland and by

pushing in the terminal wires.

6. Close the top of the drive and bolt down the 4 corners

with the screws provided.

Connection lines learn more

(Grounding)

INVERTERS

06 I Wiring Diagram

Wiring Diagram

This manual is intended as a guide for proper installation. Injungtech Co., Ltd., cannot assume responsibility

for the compliance or the non-compliance to any code, national, local or otherwise, for the proper installation

of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are

ignored during installation.

This INJ-4500 contains high voltage capacitors that take time to discharge after removal of the main supply.

Before working on the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the

capacitors to discharge to safe voltage levels. Failure to observe this precaution could result in severe bodily

injury or loss of life.

Only qualied electrical personnel familiar with the construction and operation of this equipment and the

hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual

and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result

in severe bodily injury or loss of life.

L1/R

L2/T

2Ph2C,220V,

50Hz

SEN+

SEN-

PRESSURE

SENSOR

4~20mA

SEN+

SEN-

TO.POWER BOARD

FROM.

12PIN

POWER BORAD

LINE

CONTROL

BORAD LINE

Power Connections

EARTH

L2/T(INPUT POWER)

L1/R(INPUT POWER)

EARTH

Motor connection

Control Connections

SEN +

SENSOR+

SEN -

SENSOR-

12PIN

POWER BORAD Connection

Sensor Connection I 07

To change the auto mode and multi mode,

please follow the instructions below;

1. Auto Mode : To set the automatic operation

mode, press the STOP button for 3 seconds.

Then, the LCD indicates the AUTO mode.

2. Manual Mode : To set to MANUAL

OPERATION MODE, press down on the STOP

button for 3 seconds. The AUTO indication will

disappear. In MANUAL OPERATION MODE,

press the and once the indication is on

Hz, change the constant speed required by

pressing either the or and press the

run button once the Hz is selected.

Sensor connection and switching to automatic or manual operation.

* Note : The color of the sensor can dier

depending on the brand. The sensor indicated

in this manual is a Keller brand sensor. The left

line of the sensor (Brown color) is SEN+ and

the right line (White color) is SEN-.

Pressure tank

INJ-4500

Pump

Check valve

Valve

INJ-4500 controls the pump speed to maintain constant pressure at a set point independent of

the water demand in the system.

Sensor Connection/Operation Method

INJ-4500 Constant Pressure Control

Sensor connection

Verify sensor

side +,- line.

08 I Display/Set-up

LCD Display

LCD Color

Setting the Set Pressure

Display/Set-up

Press or

button for 2 seconds.

Press or

button to set the desired

pressure.

Press button to

complete the pressure

setting.

1 2 3

Blue

Indicates that the system is in OPERATION mode

Purple

Indicates that the system is in STOP mode

Red

Indicates that the system is in FAULT mode

VFD Operation

VFD Stop

Parameter 1

Parameter 2

Sensor Alarm

VFD Alarm

Pump Alarm

Can Communication I 09

Booster Indivisual Parameter (C)

Multi-connection

• The INJ-4500 series can be linked up to 4 pumps.

• The INJ-4500 installation and electrical wiring is done as described in this manual.

• A 2-wire twisted and shielded cable 0.5mm2 section must make the communication between devices.

* The pressure sensor should be connected to the master pump.

1. Automatic operation. 2. Press for 2 seconds, conrm automatic operation.

3. Check order using botton.

(Current pressure -> Hz -> A -> Order)

1. Setting up the MASTER pump: Press the for a duration of 2 seconds and see if the

indication on the bottom of the LCD indicates “AUTO”. The Master pump should state “1”.

2. Setting up the SLAVE pump: Press the for a duration of 2 seconds and the slave pump

should state “2”. If the indication on the bottom of the LCD does not indicate “AUTO”, please

recheck the RS-485connection. Same sequence and procedure is identical for up to 4 pumps.

RS485+

Sensor

RS485+

RS-485 Connection:

RS485- RS485-

Can Communication

The INJ-4500 series can be linked up to 4 pumps

RS-485connection:

1 32 1 32 1 32 1 32

AB AB AB AB

The INJ-4500 installation and electrical wiring is done as described in this manual.

A 2-wire twisted and shielded cable 0.5mm2 section must make the communication between

devices.

1. Setting up theMASTER pump: Press the for a duration of 2

seconds and see if the indication arrow on the right hand side indicates

AUTOMATIC OPERATION. The Master pump should state "1"

2. Setting up the SLAVE pump: Press the for a duration of 2 seconds

and see if the indication arrow on the right hand side indicates MULTI-

CONNECTION. If the indication arrow on the right hand side does not

indicate MULTI-CONNECTION, please re-check the RS-485

connection. Same sequence and procedure is identical for up to 4 pumps.

압력센서 이

미지 삽입 요

망

Can Communication

The INJ-4500 series can be linked up to 4 pumps

RS-485connection:

1 32 1 32 1 32 1 32

AB AB AB AB

The INJ-4500 installation and electrical wiring is done as described in this manual.

A 2-wire twisted and shielded cable 0.5mm2 section must make the communication between

devices.

1. Setting up theMASTER pump: Press the for a duration of 2

seconds and see if the indication arrow on the right hand side indicates

AUTOMATIC OPERATION. The Master pump should state "1"

2. Setting up the SLAVE pump: Press the for a duration of 2 seconds

and see if the indication arrow on the right hand side indicates MULTI-

CONNECTION. If the indication arrow on the right hand side does not

indicate MULTI-CONNECTION, please re-check the RS-485

connection. Same sequence and procedure is identical for up to 4 pumps.

압력센서 이

미지 삽입 요

망

10 I Sensor Error

Sensor Error

When the SEN(sensor) error occurs as shown in the above diagram, the following steps

should be taken;

1. Stop all operation of the VFD’s.

2. On the master pump, press down the ‘STOP’ button for 3 seconds, and change the setting

mode to Manual Mode.

3. The other slave pumps will indicate a COM error once step 2 is completed. Change of the

VFD’s interconnected to the MASTER from AUTO to Manual Mode.

4. Once the sensor connection is conrmed, the next lead pump (2nd VFD) should be changed

from Manual Mode to AUTO mode by pressing the STOP button for a duration of 3 seconds.

This will then change the Master to the second pump.

1. Automatic operation. 2. Press for 2 seconds, conrm automatic operation.

3. Check order using botton.

(Current pressure -> Hz -> A -> Order)

RS485+

Sensor

RS485+

RS485- RS485-

Inverter Parameters I 11

Inverter Parameters

Display Name Unit Range Description

Factory setting

220V 240V

P 00

Max.

Frequency

Hz 5.0 - 70 Maximum Motor Frequency 60 50

P 01

Max. Voltage

Frequency

Hz 5.0 - 70

Maximum Voltage Frequency

Note: can vary depending on the

motor input power.

60 50

P 02

Max. Voltage V 50 - 240 Maximum Voltage of the motor 220 240

P 03

Mid-Point

Frequency

Hz 5.0 - 70

This parameter sets the Mid-point

Frequency of the V/F curve. With this

setting, the V/F ratio between Minimum

and Mid-point Frequency can be

determinded. It can make the VFD

operate with quadratic characteristic.

30 25

P 04

Mid-Point

Voltage

V 3 - 220

Middle Point Voltage

Mid-point Voltage can be directly set by

the user. This function makes the VFD

operate with the quadratic characteristic.

This setting value must be equal to or

greater than Mini. Output Freq. and

eaqul to or less than Max. voltage Freq.

110 120

P 05

Min.

Frequency

Hz 0.1 - 20 Minimum Motor Frequency 1.5 1.5

P 06

Min. Voltage V 3 - 100 Minimum Motor Voltage 15 15

P 07

ACC Time Sec 3.0 - 99.9

Acceleration ramp time from P-05 to

base frequency (P-03) in seconds.

4 3

P 08

DEC Time Sec 3.0 - 99.9

Deceleration ramp time from base

frequency (P-03) to standstill in seconds.

4 3

To set the parameter, please press the ‘ ’ and

‘ ’ button for 3 seconds.

Max.

Frequency

quad. paern = 100%

50Hz

240V

25Hz

120V

40Hz

Max.Output

Voltage

Min. Output

Frequency

Mid-

Point

Freq.

Mid-

Point

Freq.

by user

Max.

Voltage

Freq.

Mid-Point

Voltage

12 I Inverter Parameters

Inverter Parameters

P 09

Stop Mode 0 or 1

- 0 (Ramp to stop): When the enable

signal is removed, the drive will ramp to

stop, with the rate controlled by P-08.

- 1 (Coast to Stop): When the enable

signal is removed, or if the mains

supply is lost, the motor will coast

(freewheel) to stop.

1 1

P 10

PUMP

Capacity

HP 0 - 4

- 0: 1HP

- 1: 1.5HP

- 2: 2HP

- 3: 2.5HP

- 4: 3HP

2 2

P 11

Overload

Rate

% 50 - 200

Trip current level against rated current

of the motor.

(Protection related to Motor)

150 150

P 12

Overload

Time

Sec 2.0 - 99.9

It sets the maintaining time of

overload trip level.

(Protection related to Motor)

10 10

P 13

Over-Voltage

Rate

100 - 200

[%]

Voltage is too high.

(Protection related to Inverter)

120 120

P 14

Low-Voltage

Rate

50 - 90

[%]

Voltage is too low.

(Protection related to Inverter)

60 60

P 15

Carrier

Frequency

KHz 3.0 - 15.0

It is possible to choose in the range

of 2.5 ,4, 6, 8, 10 kHz. Higher values

give a more sinusoidal wave with

fewer losses for the motor but higher

losses for the inverter (increased

inverter heating).

8 8

P 16

TEST

- 444: reset (VFD can be re-set to the

factory setting)

P 17

VERSION

Time

Delay Time(5sec.)

Min. output

Frequency

Max.

Freq.(60Hz)

Accel.

Decel.

PID Control

Ramp to stop

Coast to Stop

Seng operaon

ACC/DEC

TIME

Booster Parameters I 13

Booster Parameters

Display Name Unit Range Description

Factory setting

220V 240V

B 00

Set pressure Bar 0.3 ~ 6.0

The pressure value to be kept

constant.

2 2

B 01

Dierential

Pressure

Bar -0.3 ~ -0.2

To correct variation between

suction and discharge of the

pressure value

-0.3 -0.5

B 02

Sensor

Range

Bar 1.0 ~ 20.0

Selection of the sensor range

denpend on the pressure required.

10 6

B 03

Sensor

Adjustment

Bar -9.9 ~ 9.9

If the value indicated at the

pressure gauge diers from the

pressure sensor, please adjust the

sensor value with this paremeter.

0 0

B 04

Low

Pressure

setting

Bar 0.2 ~ 2.0

To set the lowest pressure.

Note : Once the default set

pressure is adjusted, the

Low Pressure setting will be

automatically adjusted to 20% of

the set pressure

0.3 0.5

B 05

Low Pressure

Stop

Sec 0 or 1

- 0 : OFF

- 1 : 1~999

20 20

B 06

Low Current Amp 0.5 ~ 5.0

Note : This value automatically

changes depend on P10

(Pump capacity).

1HP : 1.8A

1.5HP : 2.5A

2HP : 3.3A

2.5HP : 4.0A

3HP : 4.6A

3.3 3.3

B 07

Low Current

Stop

Sec 0 or 1

- 0 : OFF

- 1 : 1~999

10 10

B 08

Motor

Direction

0 or 1

- 0 : CW

- 1 : CCW

0 0

To set the parameter, please press the ‘ ’ and ‘

’ button for 3 seconds.

14 I Booster Parameters

Booster Parameters

B 09

P 1 ~ 200

It is relevant to ‘P’ out of PID

control parameters. PID I-Gain 1

second means the time required

for the output power to be

accumulated to 1.0[Hz] when 200

bar errors are maintained.

25 25

B 10

I 1 ~ 200

It is relevant to ‘I’ out of PID

control parameters. PID I-Gain 1

second means the time required

for the output power to be

accumulated to 1.0[Hz] when 200

bar errors are maintained.

40 40

B 11

D 1 ~ 200

It is relevant to ‘D’ out of PID

control parameters. PID I-Gain 1

second means the time required

for the output power to be

accumulated to 1.0[Hz] when 200

bar errors are maintained.

40 40

B 12

Auto Reset Time 0 ~ 20

It can applied only for OC, OL, OV,

LV faculties.

(when the Auto reset occures,

there is approx. 1min. delay time.

If the delay time is too short, the

trip will occur)

5 5

B 13

Initial

Operation

Status

0 ~ 2

- 0 : Stop

- 1 : Run

- 2 : latest default

2 2

B 14

B 15

B 16

B 17

VERSION

Alarm Log I 15

Alarm Log

Alarm Log (Max 20 logs)

Display Alarm Reason Countermeasures

Over current

Over-current on the inverter

/Abnormal operation of the

motor /Short of the motor’s

output line

If problem repeats /

Check the pump/motor

Low voltage Low-voltage on the inverter Check the input voltage

Over voltage

Over-voltage on the

inverter, when excessive

voltage is inputted to the

inverter

Check the input voltage

Over load

Overload on the inverter /

Abnormal operation of the

motor/pump

Check the pump/motor

Fail communication

Master and slave are

communication fail

Check communication

line

Err of sensor Sensor fail to connect

Check the connection

of the sensor /

Change the sensor

Stop for low current

When the water level

of the tank is low /

When air enters the pumps

Check the tank /

Remove air from the

pump

Low pressure

When the pressure drops

below the set “Low press’

Lower the “Low press” /

Adjust the setting

for pump operation

In Main display, Press and button longer and together.

16 I NJ-4500L

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+82-(0)31-357-8655

Injung Tech INJ-45001 User Quick Manual

Brand: Injung Tech

Model: INJ-45001

Type: User Quick Manual

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Injung Tech INJ-45001 User Quick Manual

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Injung Tech INJ-45001 User Quick Manual

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