Model W1805
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 7/15
and Owner's Manual Revised 8/09
Phone #: (360) 734-3482 • Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
COPYRIGHT © OCTOBER, 2015 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan#17780MN
We made the following changes to this machine since the manual was printed:
• Control valve has changed.
Aside from the information contained in this update, all other content in the owner's manual is
applicable and MUST be read and understood for your own safety.
IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further
questions, contact our Technical Support.
READ THIS FIRST
REF PART # DESCRIPTION
301V2 X1805301V2 CONTROL VALVE V2.07.15
348 X1805348 CAP SCREW M5-.8 X 30
349 X1805349 AIR DIFFUSER 1/8" NPT
350 X1805350 MOUNTING PLATE
351 X1805351 CAP SCREW M5-.8 X 20
301V2
348
349
350
351
New Version Control Valve
(FOR MODELS MANUFACTURED 6/07)
This manual provides critical safety instructions on the proper setup,
operation, maintenance and service of this machine/equipment.
Failure to read, understand and follow the instructions given in this
manual may result in serious personal injury, including amputation,
electrocution or death.
The owner of this machine/equipment is solely responsible for its safe
use. This responsibility includes but is not limited to proper installa-
tion in a safe environment, personnel training and usage authoriza-
tion, proper inspection and maintenance, manual availability and
comprehension, application of safety devices, blade/cutter integrity,
and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
Woodstock Technical Support .................. 2
Standard Safety Instructions ................... 6
Additional Safety for Dovetail Machines...... 8
110V/220V Operation ............................ 9
Extension Cords .................................. 9
Electrical Specifications ........................ 9
Unpacking ....................................... 10
Inventory ........................................ 10
Machine Placement ............................ 11
Cleaning Machine ............................... 11
Lifting & Moving ................................ 12
Mounting to Shop Floor ........................ 13
Assembly ......................................... 13
Dust Collection ................................. 13
Air Connection .................................. 14
Test Run .......................................... 15
General .......................................... 16
Dovetail Terminology .......................... 16
Stock Preparation .............................. 17
Dovetail Setup .................................. 19
Schedule ......................................... 29
Cleaning ......................................... 29
Lubrication ...................................... 29
General .......................................... 30
Cutter Replacement ........................... 30
Belt Tension ..................................... 30
Belt Replacement .............................. 31
110V Wiring Diagram .......................... 32
220V Wiring Diagram (Prewired) ............. 33
Troubleshooting ................................. 34
Table ............................................. 36
Table Parts List ................................. 37
Headstock ....................................... 38
Headstock Parts List ........................... 39
Stand ............................................. 40
Stand Parts List ................................. 41
Label Placement ............................... 42
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W1805 Mfg. Since 6/07
This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to:
. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from .
If you have comments about this manual, please contact us at:
-3-
W1805 Mfg. Since 6/07
Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
MACHINE
SPECIFICATIONS
Motor
Type ......................................................................................... TEFC Capacitor Start Induction
Horsepower ................................................................................................................. 1 HP
Voltage ...............................................................................................................110V/220V
Prewired .................................................................................................................... 220V
Phase .......................................................................................................................Single
Amps .......................................................................................................................10/5 A
Speed .................................................................................................................. 3450 RPM
Cycle ........................................................................................................................ 60 Hz
Power Transfer .................................................................................................... V-Belt Drive
Bearings ............................................................................................... Sealed and Lubricated
Main Specifications
Cutting Capacities
Maximum Dovetail Height ............................................................................................
3
⁄4"
Minimum Dovetail Height ...........................................................................................
3
⁄16"
Maximum Workpiece Thickness ................................................................................... 2
3
⁄8"
Minimum Workpiece Thickness ....................................................................................
13
⁄32"
Maximum Workpiece Size ............................................................................ 16
1
⁄2" W x 59" L
Minimum Workpiece Size ............................................................................ 2
3
⁄8" W x 7
7
⁄8" L
Spindle & Bit Information
Number of Spindles ..................................................................................................... 1
Spindle Speed ................................................................................................18,500 RPM
Dovetail Shank Diameter ..................................................................................
1
⁄2" (12mm)
Dovetail Bit ......................................................................... Angle 10° x
5
⁄8" L, Single Cutter
Dovetail Templates ................................................................................. 1", 1
1
⁄2", 2", 2
1
⁄2"
Overall Dimensions
Machine Size .................................................................................. 35
5
⁄8" W x 26
1
⁄2" D x 56
7
⁄8" H
Machine Weight ........................................................................................................440 Lbs.
Footprint ...................................................................................................... 37" W x 21
1
⁄4" L
Table Height .............................................................................................................. 46
7
⁄16"
Table Size ....................................................................................................... 24" W x 7
3
⁄4" L
Construction Materials
Cabinet ...................................................................................................... Pre-Formed Steel
Carriage ...............................................................................................................Aluminum
Slide Way ...............................................................................Hardened & Ground Chromed Steel
Table .............................................................................................. Precision Ground Cast Iron
Sliding Guide .................................................................................... Ball Bearing Linear Guides
Paint ............................................................................................................ Powder Coated
MODEL W1805
16" PNEUMATIC CLAMPING DOVETAIL MACHINE
Model W1805 Machine Specifications, Page 1 of 2
-4-
W1805 Mfg. Since 6/07
Shipping Dimensions
Shipping Crate Size .................................................................................... 42" W x 30" L x 64" H
Shipping Weight ........................................................................................................539 Lbs.
Electrical
Switch ......................................................................................................... Magnetic Switch
Cord Length ................................................................................................................. 9 ft.
Cord Gauge ............................................................................................................ 14 gauge
Recommended Circuit Size at 220V ................................................................................. 15 amp
Recommended Circuit Size at 110V ................................................................................. 15 amp
Recommended Plug Type for 220V ..................................................................................... 6-15
Recommended Plug Type for 110V ..................................................................................... 5-15
Other
Number of Dust Ports ......................................................................................................... 1
Dust Port Size ................................................................................................................. 4"
Approximate Assembly Time ......................................................................................15 Minutes
Warranty .................................................................................................................. 2 Year
Country of Origin ....................................................................................................... Taiwan
Machine Highlights
Dual pneumatic clamps for lightning-fast workpiece loading/unloading
1HP, 110V/220V, Motor (prewired 220V)
Included 1", 1
1
⁄2", 2", and 2
1
⁄2" dovetail templates
Micro-adjustable cutter controls for precision-fit dovetails
Handles workpieces as large as 2
3
⁄8"H x 16
1
⁄2"W x 59"L
Once setup, can create a dovetail joined box in under 40 seconds!
Model W1805 Machine Specifications, Page 2 of 2
-5-
W1805 Mfg. Since 6/07
Lifting Eye Bolt
Lifting Eye Bolt
Vertical Fence
Vertical Clamps
Clamp Activation Handles
Magnetic Switch
Horizontal Clamps
Horizontal
Fence
Clamp
Activation
Handles
Air Supply
Unit
Headstock
Headstock
Indicator Plate
Template Bar
4" Dust Port
-6-
W1805 Mfg. Since 6/07
Machinery presents serious
injury hazards to untrained users.
Everyday eye-
glasses only have impact resistant lenses—they are NOT safety glasses.
Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
Machinery noise can cause
permanent hearing damage.
DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may
get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip
footwear.
Be mentally alert at all times when running machinery.
Make
sure operation instructions are safe and clearly understood.
Keep all children and visitors a safe distance from the work
area.
Use padlocks, master switches, and remove start switch keys.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
NOTICE
-7-
W1805 Mfg. Since 6/07
Turn power OFF and allow all moving parts to come to
a complete stop before leaving machine unattended.
DO NOT use machinery in damp, wet locations, or
where any flammable or noxious fumes may exist.
. Clutter and dark shadows may cause accidents.
Undersized cords over-
heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords
for 220V machinery.
1 . Make sure switch is
in OFF position before reconnecting.
. Keep blades sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.
. Make a habit of checking for keys and adjusting
wrenches before turning machinery ON.
Check for binding and alignment of
parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine
operation. Repair or replace damaged parts.
. Refer to the instruction manual for recommended accessories.
The use of improper accessories may cause risk of injury.
. Work at the speed for which the machine or accessory was designed.
. Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.
. Keep proper footing and balance at all times.
. Know and avoid condi-
tions that cause the workpiece to "kickback."
to the respiratory systems of people and
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you
will be exposed to and always wear a respirator approved for that type of dust.
-8-
W1805 Mfg. Since 6/07
The guard helps protect the operator from the spinning cutter and flying debris during opera-
tion. Never operate the dovetail machine or allow it to be connected to power when the guard is
removed or serious personal injury may occur.
The machine may eject boards in the horizontal position if they are not clamped
securely. Never allow others to stand directly behind the dovetail machine during operation or serious
injury may occur.
Even with the guard in place, occasional chips may be ejected from the machine.
Operator and bystanders MUST wear ANSI approved safety glasses to prevent eye injuries.
Starting the machine with the cutter against a workpiece or fence may
eject debris from the machine and most likely will ruin the workpiece or cutter. Move the cutter clear
of any contact before starting the machine!
This machine requires the operator to work
near the exposed cutter during setup. Always disconnect power BEFORE making adjustments to the
machine or serious personal injury may occur.
Starting the machine with a loose cutter may eject the cutter from the machine at
a high rate of speed, causing serious personal injury to the operator or bystanders. Always double-
check that the cutter is tight after adjusting.
Starting the machine with a wrench left in the spindle adjustment
screw can result in serious personal injury. Always remove any wrenches or other adjustment tools
from the machine after adjustments have been made and before starting the machine.
Using dust collection when operating this machine greatly reduces flying debris
and fine airborne dust, which reduces the risk of personal injury from these hazards. Always use a
dust collection system when operating this machine.
-9-
W1805 Mfg. Since 6/07
We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:
• UseacordratedforStandardService(S).
• Do not use an extension cord longer than 50 feet.
• Ensurethatthecordhasagroundwireandpin.
• Usethegaugesizelistedbelowasaminimum.
The Model W1805 is prewired for 220V operation, but it
may be converted for 110V operation by replacing the
mag switch and rewiring the motor (refer to the wiring
diagram on ). Never replace a circuit breaker
with one of higher amperage without consulting a quali-
fied electrician to ensure compliance with wiring codes.
This machine must be grounded! The cord supplied with
this machine comes with a grounding wire. If your outlet
does not accommodate a ground pin, have it replaced by
a qualified electrician.
NEMA 5-15 and 6-15 plugs and
receptacles.
110V Operation 10 Amps 15A NEMA 5-15 (not incl.) 14 Gauge
220V Operation 5 Amps 15A NEMA 6-15 (not incl.) 14 Gauge
-10-
W1805 Mfg. Since 6/07
This machine has been carefully packaged for safe trans-
portation. If you notice the machine has been damaged
during shipping, please contact your authorized Shop Fox
dealer immediately.
The following is a description of the main components
shipped with the Model W1805. Lay the components out
to inventory them.
If you can't find an item on this list, check the
mounting location on the machine or examine the pack-
aging materials carefully. Occasionally we pre-install cer-
tain components for safer shipping.
Hex Bolts M8-1.25 x 20 ...................................4
Flat Washers 8mm .........................................4
Fixed Chaser 2
1
⁄2" .........................................1
Fixed Chaser 3" ............................................1
Indicator Bar 1
1
⁄2" and 2
1
⁄2" .............................1
Hex Wrench Set
(1.5-6mm) ........................................... 1 Each
Combo Wrench Set
(8-10, 11-13, 12-14, and 17-19mm) .............1 Each
Extra Vertical HDPE Fence ...............................1
Extra Horizontal HDPE Fence ............................1
Open-End Offset Wrench 30mm .........................1
Model W1805 inventory.
A
B
C
D
E
F
G
H
I
J
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W1805 Mfg. Since 6/07
This machine distributes a
heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
operator.
Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your machine.
Lighting should be bright enough
to eliminate shadow and prevent eye strain.
Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
The table and other unpainted parts of your
dovetail machine are coated with a waxy grease
that protects them from corrosion during ship-
ment. Clean this grease off with a solvent clean-
er or citrus-based degreaser. DO NOT use chlo-
rine-based solvents such as brake parts cleaner
or acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
-12-
W1805 Mfg. Since 6/07
The Model W1805 is designed to be lifted from two eye
bolts mounted near the top of the machine, on both
sides, using a forklift with lifting straps. The lifting straps
can be connected to the eye bolts with metal shackles.
Unbolt the base of the dovetail machine from the
shipping pallet (), so it can be removed for
placement.
Connect the lifting straps to the eye bolts, using
shackles, as shown in .
Lift the machine and place it in your desired loca-
tion.
Remove the forklift straps.
Example of where machine is
bolted to the pallet (shows only one side;
machine is also bolted on other side).
Lifting machine from eyes.
-13-
W1805 Mfg. Since 6/07
Although not required, we recommend mounting your new
machine to the floor. Since this is an optional step and
floor materials may vary, floor mounting hardware is not
included.
Lag shield anchors used with lag bolts () and
anchor studs () are two popular choices for
anchoring an object to a concrete floor. We suggest you
research the many options and methods for mounting your
machine and choose the best that fits your specific appli-
cation.
NOTICE
Typical lag shield anchor and lag
bolt.
Typical anchor stud.
To assemble the dovetail machine, attach the dust hose
to the guard, as shown in .
Dust hose attached to guard.
Attach the dust port to your dust collection system with a
4" hose, as shown in .
Do not confuse this CFM recommendation with the rating
of the dust collector. To determine the CFM at the dust
port, you must take into account many variables, includ-
ing the CFM rating of the dust collector, the length of
hose between the dust collector and the machine, the
amount of branches or Y's, and the amount of other open
lines throughout the system. Explaining this calculation
is beyond the scope of this manual. If you are unsure of
your system, consult an expert or purchase a good dust
collection "how-to" book.
Dust collection hose attached to
dust port.
-14-
W1805 Mfg. Since 6/07
The air supply unit features a regulator, a filter, and a
lubricator (). Each of these components
must be setup properly before operating the machine.
Connect your air hose to the air supply unit with a
standard
1
⁄4" NPT female quick-release coupler.
— If air leaks from the bottom of the filter, the fil-
ter drain plug may be in "drain" mode. Move the
adjustment at the bottom of the filter to the
other side to put it in "plug" mode.
Check the air pressure reading on the gauge. The
correct setting is 40 psi.
— If the setting is correct, skip to .
— If the setting is not correct, proceed to the next
step.
Pull up on the regulator knob, rotate it in the direc-
tion necessary until the gauge reads 40 psi, then
push the knob down to lock it.
Adjust the lubricator by turning the lubrication dial
clockwise until it stops, then turning it counter-
clockwise one full turn. (Further adjustments can be
made later as necessary.)
Air regulator and filter features.
Air lubricator features.
Regulator Knob
Filter
Filter Drain Plug
Lubrication
Rate Dial
Fill Plug
Lubrication
Rate
Window
-15-
W1805 Mfg. Since 6/07
Once the assembly is complete, test run your machine to
make sure it runs properly and is ready for operation.
The test run consists of verifying the following: 1) The
motor powers up and runs correctly, 2) the motor turns the
correct direction (the motor included with this machine is
bi-directional), and 3) the safety disabling mechanism on
the switch works correctly.
If, during the test run, you cannot easily locate the source
of an unusual noise or vibration, stop using the machine
immediately, then review on .
If you still cannot remedy a problem, contact our Tech
Support at (360) 734-3482 for assistance.
Make sure you have read the safety instructions at
the beginning of the manual and that the machine is
setup properly.
Make sure all tools and objects used during setup are
cleared away from the machine.
Connect the machine to the power source.
Push the stop button in, then twist it clockwise so it
pops out.
Verify that the machine is operating correctly by
turning it ON.
— When operating correctly, the machine runs
smoothly with little or no vibration or rubbing
noises.
— Investigate and correct strange or unusual noises
or vibrations before operating the machine fur-
ther. Always disconnect the machine from power
before investigating or correcting potential prob-
lems.
Turn the machine OFF.
Push the STOP button in to make sure it is NOT
popped out.
Press the green ON button.
—If the machine starts, immediately stop it.
The switch disabling feature is not
working correctly. This safety fea-
ture must work properly before
proceeding with regular operations.
Call Tech Support.
—If the machine does not start, the
switch disabling feature is working
as designed.
Verify that the cutter is turning the
correct direction by starting the
motor, then stopping the motor while
watching the cutter through the guard
window.
— If the cutter turns counterclockwise,
it is turning in the correct direction.
Proceed to .
— If the cutter turns clockwise, it
is turning in the wrong direction.
Contact our Technical Support for
help.
Test the clamps. The clamps should
clamp down when the switch is turned
ON and they should raise up when the
switch is turned OFF.
—If the clamps work as stated, no
additional adjustments are neces-
sary.
— If the clamps do not work as stat-
ed, troubleshoot and correct the
clamping system. Contact Technical
Support for help.
-16-
W1805 Mfg. Since 6/07
This machine will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed incor-
rectly.
The instructions in this section are written with the under-
standing that the operator has the necessary knowledge
and skills to operate this machine.
If you are an inexperienced operator, we strongly recom-
mend that you read books, trade articles, or seek training
from an experienced dovetail machine operator before
performing any unfamiliar operations.
OFF
Take a moment to review the dovetail terminology shown
in . These terms will be used throughout this
section and knowing their meaning is important to fully
understand the controls of the machine.
Tail
Pin
Half Pin
Socket
Drawer
Front
Drawer
Side
Dovetail terminology.
-17-
W1805 Mfg. Since 6/07
Stock preparation is one of the most important steps for
cutting dovetails. Stock must be properly squared up or
the dovetails will not fit in the sockets tightly or evenly.
With proper planning and preparation, you can achieve
perfect results.
When selecting your stock, make sure that the stock size
is within the minimum and maximum dimensions that this
machine is capable of processing (see ).
The first consideration when preparing your stock is to
determine the width (height of drawer). The dovetail
machine includes a 4-sided template with the following
sizes: 1", 1
1
⁄2", 2", and 2
1
⁄2".
To achieve perfect dovetail spacing from edge-to-edge,
the stock width should be a multiple of the template size.
For example, when using a 1
1
⁄2" template, the stock width
should divisible by 1
1
⁄2". Refer to for more
examples.
If you do not have control over the stock width,
you can still use the machine, but the half-pins on each
edge will not be the same size.
2
3
⁄8"
59"
16
1
⁄2"
Maximum
Stock Size
13
⁄32"
2
3
⁄8"
Minimum
Stock Size
7
7
⁄8"
Model W1805 stock size limits.
3" 4" 5" 6"
4
"
6"
7
"
9"
4" 6" 8" 10"
5"
7
"
10"
Common width sizes used with
the available template sizes.
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