Toro Sand Pro 5040 Traction Unit User manual

Brand: Toro

Model: Sand Pro 5040 Traction Unit

Type: User manual

This manual is also suitable for

Sand Pro 3040 Traction Unit

FormNo.3442-255RevC

SandPro

3040and5040Traction

Unit

ModelNo.08703—SerialNo.407600000andUp

ModelNo.08705—SerialNo.407600000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3442-255*

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheseparate

productspecicDeclarationofConformity(DOC)

sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-onpieceofutilityequipment

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesigned

forconditioningsandtrapsonwell-maintainedgolf

coursesandcommercialgrounds.Usingthisproduct

forpurposesotherthanitsintendedusecouldprove

dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial

numberdecaltoaccesswarranty,parts,andother

productinformation.

g251197

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

Setup........................................................................7

1InstallingtheSteeringWheel............................8

2InstallingtheSeat............................................8

3RemovingtheBattery......................................8

4ActivatingandChargingtheBattery.................9

5InstallingtheBattery......................................10

6InstallingFrontWeights..................................11

7ApplyingtheProductionYearDecal................11

ProductOverview...................................................12

Controls...........................................................12

Specications..................................................14

Attachments/Accessories.................................14

BeforeOperation.................................................15

BeforeOperationSafety...................................15

FillingtheFuelTank..........................................15

BeforeOperationsChecks................................16

CheckingtheInterlockSystem..........................16

DuringOperation.................................................17

GeneralSafety.................................................17

SlopeSafety.....................................................17

StartingandShuttingOfftheEngine.................18

BreakingintheMachine...................................18

BecomingFamiliarwiththeMachine.................18

AfterOperation....................................................19

AfterOperationSafety......................................19

TowingtheMachine..........................................19

HaulingtheMachine.........................................19

Maintenance...........................................................20

MaintenanceSafety..........................................20

RecommendedMaintenanceSchedule(s)...........20

DailyMaintenanceChecklist.............................21

Pre-MaintenanceProcedures..............................22

LiftingtheMachine...........................................22

Lubrication..........................................................23

GreasingtheMachine.......................................23

EngineMaintenance...........................................24

EngineSafety...................................................24

EngineOilSpecication....................................24

CheckingtheEngine-OilLevel..........................24

ChangingtheEngineOilandFilter....................24

ServicingtheAirCleaner..................................25

ReplacingtheSparkPlugs................................25

FuelSystemMaintenance...................................26

ReplacingtheFuelFilter...................................26

ChangingtheCarbon-CanisterFilter................27

ElectricalSystemMaintenance...........................28

ElectricalSystemSafety...................................28

Jump-StartingtheMachine...............................28

ReplacingFuses...............................................28

MaintainingtheBattery.....................................28

DriveSystemMaintenance..................................29

CheckingtheTirePressure...............................29

TorquingtheWheelLugNuts............................29

AdjustingtheTractionDriveforNeutral.............29

AdjustingtheTractionInterlockSwitch..............30

AdjustingtheTransportSpeed..........................30

ControlsSystemMaintenance.............................31

AdjustingtheLiftLever.....................................31

AdjustingtheEngineControls...........................31

HydraulicSystemMaintenance...........................33

HydraulicSystemSafety...................................33

CheckingtheHydraulicLinesand

Hoses............................................................33

HydraulicFluidSpecications...........................33

CheckingtheHydraulic-FluidLevel...................33

ReplacingtheHydraulicFilter...........................34

ChangingtheHydraulicFluid............................35

ChargingtheHydraulicSystem.........................36

Cleaning..............................................................37

CleaningandInspectingtheMachine...............37

CleaningtheOilCooler.....................................37

Storage...................................................................38

PreparingtheMachine......................................38

PreparingtheEngine........................................38

PreparingtheBattery........................................38

Safety

Thismachinehasbeendesignedinaccordance

withANSIB71.4-2017.However,when

attachmentsareinstalledonthemachine,

additionalweightisrequiredtocomplytothe

standards.

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepthemachineawayfrombystanderswhileit

ismoving.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicingorfuelingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal93-7272

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfrom

movingparts.

decal93-9051

93-9051

1.ReadtheOperator'sManual.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal132-4429

132-4429

decal108-8484

108-8484

1.Attachmentcontrol5.Parkingbrake

2.Attachmentlowerposition

6.PTO—disengaged

3.Attachmentraiseposition

7.PTO—engaged

4.Attachment,lockedinoat

position

decal133-8062

133-8062

decal137-3387

137-3387

1.Lights10.Tractioncontrol—Forward,Neutral,andReverse

2.Engine—Shutoff11.Warning—readtheOperator’sManual.

3.Engine—Run12.Warning—donotoperatethismachineunlessyouaretrained.

4.Engine—Start

13.Warning—wearhearingprotection.

5.Choke–On14.Crushinghazard,machine—keepbystandersaway.

6.Choke—Off15.Entanglementhazard,driveshaft;hotsurface/burn

hazard—donotremovecover.

7.Fast16.Tippinghazard—donotoperateonslopes;driveslowlywhen

turning;donotturnsharplywhiletravelingfast.

8.Slow

17.Warning—donotparkthemachineonaslope;parkthe

machineonalevelsurface,shutofftheengine,andremove

thekeybeforeleavingthemachine.

9.ReadtheOperator’sManualforhydraulicuidinformation.18.Warning—readtheOperator’sManual;donottowthe

machine.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Steeringwheel

Foamcollar1

Washer1

Locknut1

Steering-wheelcover

Installthesteeringwheel.

Seat

1Installtheseat.

Nopartsrequired

–

Removethebattery.

Bulkelectrolyte,1.260specicgravity

(notincluded)

–

Activateandchargethebattery.

Bolt(1/4x5/8inch)

Locknut(1/4inch)

Installthebattery

Frontweightkit(s)asneeded

–

Installfrontweightsifneeded.

Productionyeardecal1Applytheproductionyeardecal.

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

Engineowner’smanual1

Readthemanualsbeforeoperatingthemachine.

CerticateofCompliance

ThisdocumentindicatesCEcompliance.

Key2

Starttheengine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Removeanddiscardalltheshippingbracketsandfasteners.

InstallingtheSteering

Wheel

Partsneededforthisprocedure:

Steeringwheel

1Foamcollar

1Washer

1Locknut

Steering-wheelcover

Procedure

1.Movethefrontwheelsothatitpointsstraight

ahead.

2.Slidethefoamcollar,smallendrst,ontothe

steeringshaft(Figure3).

g025723

Figure3

1.Foamcollar4.Nut

2.Steeringwheel5.Steering-wheelcover

3.Washer

3.Slidethesteeringwheelontothesteeringshaft

(Figure3).

4.Securethesteeringwheeltothesteeringshaft

withawasherandalocknut(Figure3).

5.Torquethelocknutto27to35N∙m(20to26

ft-lb).

6.Pressthesteering-wheelcoverintopositionon

thesteeringwheel(Figure3).

InstallingtheSeat

Partsneededforthisprocedure:

Seat

Procedure

1.Removeanddiscardthelagboltssecuringthe

seattothecrate.

2.Removethenutsfromtheshippingbracketand

discardthebracket.Savethenuts.

3.Securetheseattotheseatbasewiththe4

previouslyremovednuts;refertoFigure4.

g334906

Figure4

1.Seat

4.Flangenut

2.Seatswitch

5.Machinewireharness

3.Seatbolts

4.Locatethemachinewireharnessandconnect

ittotheseatswitch(Figure4).

5.Securethewireharnesstotheseatbasewith

acabletie.

RemovingtheBattery

NoPartsRequired

Procedure

Removethe2wingnutsandwasherssecuringthe

topbatteryhold-downtothesidebatteryhold-downs

(Figure5).Removethetopbatteryhold-downand

removethebattery.

g002701

Figure5

1.Battery

3.Negative(-)battery

terminal

2.Positive(+)battery

terminal

4.Topbatteryhold-down

ActivatingandCharging

theBattery

Partsneededforthisprocedure:

–

Bulkelectrolyte,1.260specicgravity(notincluded)

Procedure

Ifthebatteryisnotlledwithelectrolyteoractivated,

addelectrolytewith1.260specicgravitytothe

battery.

Note:Youcanpurchasebulkelectrolytefromalocal

batterysupplyoutlet.

DANGER

Batteryelectrolytecontainssulfuricacid,

whichisfatalifconsumedandcausessevere

burns.

•Donotdrinkelectrolyteandavoidcontact

withskin,eyes,orclothing.Wearsafety

glassestoshieldyoureyesandrubber

glovestoprotectyourhands.

•Fillthebatterywherecleanwaterisalways

availableforushingtheskin.

1.Removethellercapsfromthebatteryand

slowlylleachcelluntilelectrolyteisuptothe

llline.

2.Replacethellercapsandconnecta3to4A

batterychargertothebatteryposts.Chargethe

batteryatarateof3to4Afor4to8hours.

WARNING

Chargingthebatteryproducesgasses

thatcanexplode.

Neversmokenearthebatteryandkeep

sparksandamesawayfrombattery.

3.Whenthebatteryischarged,disconnectthe

chargerfromtheelectricaloutletandbattery

posts.Allowthebatterytositfor5to10minutes.

4.Removethellercaps.

5.Slowlyaddelectrolytetoeachcelluntilthelevel

isuptothellline.

Important:Donotoverllthebattery.

Electrolytewilloverowontootherparts

ofthemachineandseverecorrosionand

deteriorationwillresult.

6.Installthellercaps.

InstallingtheBattery

Partsneededforthisprocedure:

Bolt(1/4x5/8inch)

Locknut(1/4inch)

Procedure

1.Setthebatteryinplace,withthenegative

terminalpositionedtotherearofthemachine

(Figure6).

g002701

Figure6

1.Battery

3.Negative(-)battery

terminal

2.Positive(+)battery

terminal

4.Topbatteryhold-down

WARNING

Incorrectbatterycableroutingcould

damagethemachineandcablesand

causesparks.Sparkscancausethe

batterygassestoexplode,resultingin

personalinjury.

•Alwaysdisconnectthenegative

(black)batterycablebefore

disconnectingthepositive(red)

cable.

•Alwaysconnectthepositive(red)

batterycablebeforeconnectingthe

negative(black)cable.

WARNING

Batteryterminalsormetaltools

couldshortagainstmetalmachine

components,causingsparks.Sparks

cancausethebatterygassestoexplode,

resultinginpersonalinjury.

•Whenremovingorinstallingthe

battery,donotallowthebattery

terminalstotouchanymetalpartsof

themachine.

•Donotallowmetaltoolstoshort

betweenthebatteryterminalsand

metalpartsofthemachine.

2.Securethepositivecable(red)tothepositive

(+)terminalwithabolt(1/4x5/8inch)anda

locknut(Figure7).

g004027

Figure7

1.Smallblackcable3.Negative(-)batterycable

2.Positive(+)batterycable

3.Securethesmallblackwireandthenegative

cable(black)tothenegative(-)terminalofthe

batterywithabolt(1/4x5/8inch)andlocknut

(1/4inch)(Figure7).

4.Coattheterminalsandmountingfastenerswith

petroleumjellytopreventcorrosion.

5.Slidetherubberbootoverthepositive(+)

terminaltopreventapossibleshortfrom

occurring.

6.Installthetopbatteryhold-downtotheside

batteryhold-downsandsecureitwiththe

washersandwingnuts.

InstallingFrontWeights

Partsneededforthisprocedure:

–

Frontweightkit(s)asneeded

Procedure

Thismachinehasbeendesignedinaccordancewith

ANSIB71.4-2017.However,whenattachmentsare

installedonthemachineadditionalweightmaybe

requiredtocomplytothestandards.

1.Usethechartbelowtodeterminethe

combinationsofadditionalweightrequired.

OrderpartsfromyourauthorizedTorodistributor.

AttachmentWeight

Required

WeightKit

KitQuantity

SpikerKit

Rahn

Groomer

23kg(50lb)

PartNo.100-64421

Note:ForModel08705machines,donotinstall

theweightkitifyourmachineisequippedwith

thefrontliftframekit.

2.Installtheweightkit;refertotheInstallation

Instructionsfortheweightkit.

ApplyingtheProduction

YearDecal

CEOnly

Partsneededforthisprocedure:

1Productionyeardecal

Procedure

Applytheproductionyeardecaltothemachineinthe

areashown(Figure8).

g255199

Figure8

1.Applythedecalhere.

ProductOverview

g012207

Figure9

1.Fuel-tankcap

3.Controlpanel

5.Aircleaner

7.Steeringwheel

2.Tractionandstoppingpedal4.Parkinglever6.Hydraulic-tankcap

Controls

TractionandStoppingPedal

Thetractionpedal(Figure10)has3functions:to

movethemachineforward,tomoveitbackward,and

tostopthemachine.Usingtheheelandtoeofyour

rightfoot,pressthetopofthepedaltomoveforward

andthebottomofthepedaltomovebackwardorto

assistinstoppingwhenmovingforward(Figure11).

AllowthepedaltomoveormoveittotheNEUTRAL

positiontostopthemachine.

Important:Whendrivingthemachineforward,

restyourheelonthefootrest;donotrestyour

healonthereversepadofthetractionpedal.

g002708

Figure10

1.Tractionandstoppingpedal

g002709

Figure11

Thegroundspeedisproportionatetohowfaryou

pressthetractionpedal.Formaximumgroundspeed,

pressthepedalfullywhilethethrottleisintheFAST

position.Togetmaximumpowerorwhenascending

ahill,havethethrottleintheFASTpositionwhile

pressingthepedalslightlytokeeptheenginespeed

high.Whentheenginespeedbeginstodecrease,

releasethepedalslightlytoallowthespeedto

increase.

Important:Formaximumpullingpower,move

thethrottletotheFASTpositionandlightlypress

thetractionpedal.

Important:Usethemaximumgroundspeedonly

whendrivingbetweenjobsites.

Donotusethemaximumspeedwhenusinga

mountedortowedattachment.

Important:Donotoperatethemachineinreverse

withtheattachmentinthedown(operating)

position,ortheattachmentcouldbeseverely

damaged.

IgnitionSwitch

Theignitionswitch(Figure12),usedtostartandshut

offtheengine,has3positions:OFF,RUN,andSTART.

RotatethekeyclockwisetotheSTARTpositionto

engagethestartermotor.Releasethekeywhenthe

enginestarts,andthekeymovestotheONposition.

Toshuttheengineoff,rotatethekeycounterclockwise

totheOFFposition.

g002710

Figure12

1.Ignitionkey

3.Chokecontrol

2.Throttlecontrol

ChokeControl

Tostartacoldengine,closethecarburetorchoke

bymovingthechokecontrol(Figure12)uptothe

CLOSEDposition.Aftertheenginestarts,regulatethe

choketokeeptheenginerunningsmoothly.Assoon

aspossible,openthechokebymovingitdownto

theOPENposition.Awarmenginerequireslittleor

nochoking.

ThrottleControl

Thethrottlecontrollever(Figure12)connectstoand

operatesthethrottlelinkagetothecarburetor.The

controlhas2positions:SLOWandFAST.Theengine

speedcanbevariedbetweenthe2settings.

Note:Youcannotshutofftheenginebyusingthe

throttlecontrol.

LiftLever

Toraisetheattachment,pulltheliftlever(Figure13)

back;tolowertheattachment,pushtheleverforward.

FortheFLOATposition,movetheleverintothedetent

position.Whenyouattainthedesiredposition,release

theleveranditwillreturntoneutral.

g002711

Figure13

1.Liftlever4.Frontliftcontrol(optional)

2.Parkingbrake5.Rearremotehydraulics

control(optional)

3.Hourmeter

Note:Themachinehasadouble-actingliftcylinder.

Youcanapplydownpressuretotheattachmentfor

certainoperatingconditions.

ParkingBrake

Toengagetheparkingbrake(Figure13),pullback

ontheparking-brakelever.Todisengageit,pushthe

leverforward.

Note:Youmayhavetorotatethetractionpedal

slowlyforwardandbackwardtodisengagetheparking

brake.

HourMeter

Thehourmeter(Figure13)indicatesthetotalhoursof

machineoperation.Thehourmeterstartstofunction

wheneveryourotatethekeyswitchtotheONposition.

Seat-AdjustmentLever

Movetheleverontheleftsideoftheseat(Figure14)

forward,slidetheseattothedesiredposition,and

releasethelevertolocktheseatintoposition.

g335735

Figure14

1.Seat-adjustmentlever

Fuel-ShutoffValve

Closethefuel-shutoffvalve(Figure15)whenstoring

themachineortransportingitonatrailer.

g002713

Figure15

1.Fuel-shutoffvalve

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Widthwithoutattachment

148cm(58inches)

Widthwithrake,Model08751

191cm(75inches)

Lengthwithoutattachment

164cm(64-1/2inches)

Height

115cm(45-1/4inches)

Wheelbase

109cm(42-3/4inches)

Netweight

Model08703

452kg(996lb)

Model08705

461kg(1,017lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.Toro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Parkthemachineonalevelsurface;engagethe

parkingbrake;shutofftheengine;removethekey;

andwaitforallmovementtostopbeforeleaving

themachine.

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandenginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Beforeoperating,alwaysinspectthemachine

toensurethatthecomponentsandfasteners

areingoodworkingcondition.Replacewornor

damagedcomponentsandfasteners.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould

throw.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

FillingtheFuelTank

•Fuel-tankcapacity:25L(5-1/2USgallons).

•Recommendedfuel:

–Forbestresults,useonlyclean,fresh(less

than30daysold),unleadedgasolinewithan

octaneratingof87orhigher((R+M)/2rating

method).

–Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedfor

use.Neverusegasolinethatcontainsmore

than10%ethanolbyvolume,suchasE15

(contains15%ethanol),E20(contains20%

ethanol),orE85(containsupto85%ethanol).

Usingunapprovedgasolinemaycause

performanceproblemsand/orenginedamage

whichmaynotbecoveredunderwarranty.

–Donotusegasolinecontainingmethanol.

–Donotstorefueleitherinthefueltankor

fuelcontainersoverthewinterunlessafuel

stabilizerisused.

–Donotaddoiltogasoline.

Important:Donotusefueladditivesother

thanafuelstabilizer/conditioner.Donotuse

fuelstabilizerswithanalcoholbasesuchas

ethanol,methanol,orisopropanol.

1.Cleantheareaaroundthefuel-tankcap(Figure

16).

2.Removethefuel-tankcap.

3.Fillthetanktoabout25mm(1inch)belowthe

topofthetank(bottomofthellerneck).Donot

overll.

g027112

Figure16

1.Fuel-tankcap

4.Installthecap.

5.Wipeupanyfuelthatmayhavespilledto

preventarehazard.

Important:Neverusemethanol,gasoline

containingmethanol,orgasoholcontaining

morethan10%ethanolbecausethefuel

systemcouldbedamaged.Donotmixoil

withgasoline.

BeforeOperationsChecks

Performthefollowingdailyproceduresbefore

operatingthemachine:

•CheckingtheInterlockSystem(page16)

•CheckingtheEngine-OilLevel(page24)

•CheckingtheTirePressure(page29)

•CheckingtheHydraulicLinesandHoses(page

33)

•CheckingtheHydraulic-FluidLevel(page33)

CheckingtheInterlock

System

CAUTION

Ifsafetyinterlockswitchesaredisconnected

ordamagedthemachinecouldoperate

unexpectedlyandcausepersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

Thepurposeoftheinterlocksystemistopreventthe

enginefromcrankingorstartingunlessthetraction

pedalisintheNEUTRALposition.Also,theengine

shouldshutoffifthetractionpedalismovedeither

forwardorreversewithoutanoperatorintheseat.

1.Positionthemachineinawide-openareafreeof

debrisandbystanders.Shutofftheengine.

2.Sitontheseatandengagetheparkingbrake.

3.Pressthetractionpedalinforwardandreverse

whiletryingtostarttheengine.

Note:Iftheenginecranks,theremaybea

malfunctionintheinterlocksystem.Repairit

immediately.

Iftheenginedoesnotcrank,thesystemis

operatingcorrectly.

4.Stayseatedontheseat,withthetractionpedal

intheNEUTRALpositionandtheparkingbrake

engaged,andstarttheengine.

5.Riseofftheseatandslowlypressthetraction

pedal.

Note:Theengineshouldshutoffin1to3

seconds.Correcttheproblemifthesystem

doesnotoperateproperly.

DuringOperation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothing,includingeye

protection;slip-resistant,substantialfoot

protection;longpants;andhearingprotection.Tie

backlonghairanddonotwearloosejewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachine

duringoperation.

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Avoidoperatingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Beforeyoustarttheengine,ensurethatalldrives

areinneutral,theparkingbrakeisengaged,and

youareintheoperatingposition.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour

vision.

•Donotoperateneardrop-offs,ditches,or

embankments.Themachinecouldsuddenlyroll

overifawheelgoesovertheedgeoriftheedge

givesway.

•Stopthemachineandinspecttheattachment

afterstrikinganobjectorifthereisanabnormal

vibrationinthemachine.Makeallnecessary

repairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe

machine.Alwaysyieldtheright-of-way.

•Neverrunanengineinanareawhereexhaust

gassesareenclosed.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachinealevelsurface.

–Lowertheattachments.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Donotusethemachineasatowingvehicle.

•Whennecessary,wetsurfacespriortoconditioning

tominimizedustcreation.

•Useaccessories,attachments,andreplacement

partsapprovedbyT oroonly.

SlopeSafety

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust

includesurveyingthesitetodeterminewhich

slopesaresafeformachineoperation.Always

usecommonsenseandgoodjudgmentwhen

performingthissurvey.

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere

injuryordeath.Theoperatorisresponsiblefor

safeslopeoperation.Operatingthemachineon

anysloperequiresextracaution.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Operatingthemachineonany

sloperequiresextracaution.

•Operatethemachineatalowerspeedwhenyou

areonaslope.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,bumps,rocks,orother

hiddenobjects.Uneventerraincouldoverturnthe

machine.Tallgrasscanhideobstacles.

•Choosealowgroundspeedsoyouwillnothave

tostoporshiftwhileonaslope.

•Arollovercanoccurbeforethetireslosetraction.

•Avoidoperatingthemachineonwetgrass.Tires

maylosetraction;regardlessifthebrakesare

availableandfunctioning.

•Avoidstarting,stopping,orturningthemachine

onaslope.

•Keepallmovementonslopesslowandgradual.

Donotsuddenlychangethespeedordirectionof

themachine.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The

machinecouldsuddenlyrolloverifawheelgoes

overtheedgeortheedgecavesin.Establisha

safetyareabetweenthemachineandanyhazard

(2machinewidths).

StartingandShuttingOff

theEngine

1.Removeyourfootfromthetractionpedal,

ensurethatthepedalisintheNEUTRALposition,

andengagetheparkingbrake.

2.PushthechokeleverforwardtotheONposition

(whenstartingacoldengine)andthethrottle

levertotheSLOWposition.

Important:Whenoperatingthemachinein

temperatureslessthan0°C(32°F)allowthe

machinetimetowarmupbeforeusingit.

Thispreventsdamagetothehydrostatand

thetractionloop.

3.Insertthekeyintotheignitionswitchandrotate

itclockwisetostarttheengine.Releasethekey

whentheenginestarts.

Note:Regulatethechoketokeeptheengine

runningsmoothly.

Important:Topreventoverheatingthe

startermotor,donotengagethestarter

longerthan10seconds.After10secondsof

continuouscranking,wait60secondsbefore

engagingthestartermotoragain.

4.Toshutofftheengine,movethethrottlecontrol

totheSLOWpositionandrotatetheignitionkey

toOFF.

Note:Removethekeyfromtheswitchto

preventaccidentalstarting.

5.Closethefuel-shutoffvalvebeforestoringthe

machine.

CAUTION

Inspectingthemachinewhiletheengine

isrunningcouldresultininjury.

Shuttheengineoffandwaitforall

movingpartstostopbeforechecking

foroilleaks,looseparts,andother

malfunctions.

BreakingintheMachine

Newenginestaketimetodevelopfullpower.Drive

systemshavemorefrictionwhentheyarenew,

placingadditionalloadontheengine.

Allowtherst8hoursofoperatingtimeforthe

break-inperiod.

Sincethersthoursofoperationarecriticaltofuture

dependabilityofthemachine,monitorthefunctions

andperformancecloselysothatyoucannoticeand

correctminordifculties,whichcouldleadtomajor

problems.Inspectthemachinefrequentlyduring

thebreak-inperiod,forsignsofoilleakage,loose

fasteners,oranyothermalfunction.

BecomingFamiliarwiththe

Machine

RefertotheattachmentOperator'sManualforspecic

operatinginstructionsfortheattachment.

Practicedrivingthemachine,becauseitsoperating

characteristicsaredifferentthansomeutilityvehicles.

2pointstoconsiderwhenoperatingthevehicleare

transmissionspeedandenginespeed.

Tomaintainconstantenginespeed,pressthetraction

pedalslowly.Thisallowstheenginetokeepup

withthegroundspeedofthevehicle.Bycontrast,

pushingdownquicklyonthetractionpedalreduces

theenginespeed;asaresult,therewillnotbeenough

torque-powertomovethevehicle.Therefore,to

transfermaximumpowertothewheels,movethe

throttletoFASTandslightlypressthetractionpedal.

Bycomparison,maximumgroundspeedwithnoload

resultswhenthethrottleisintheFASTpositionandthe

tractionpedalisslowlybutfullypressed.Alwayskeep

theenginespeedhighenoughtodelivermaximum

torque-powertothewheels.

CAUTION

Operatingthemachinedemandsattentionto

preventtippingorlossofcontrol.

•Usecarewhenenteringandleavingsand

traps.

•Useextremecautionaroundditches,

creeks,orotherhazards.

•Usecautionwhenoperatingthemachine

onasteepslope.

•Reduceyourspeedwhenmakingsharp

turnsorwhenturningonhillsides.

•Avoidsuddenstopsandstarts.

•Donotgofromreversetofullforward

withoutrstcomingtoacompletestop.

Note:Iftheattachmentadapterbecomesstucktothe

tractionunitadapter,insertaprybarorascrewdriver

intothepryslottodisengagetheparts(Figure17).

g003783

Figure17

1.Pryslot

AfterOperation

AfterOperationSafety

•Parkthemachineonalevelsurface;engagethe

parkingbrake;shutofftheengine;removethekey;

andwaitforallmovementtostopbeforeleaving

themachine.

•Cleangrassanddebrisfromthemuferand

enginecompartmenttohelppreventres.Clean

upoilorfuelspills.

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Shutoffthefuelbeforestoringortransportingthe

machine.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheateroronotherappliances.

•Keepallpartsofthemachineingoodworking

conditionandallhardwaretightened.

•Replaceallworn,damaged,ormissingdecals.

TowingtheMachine

Incaseofemergency,youcantowthemachinefora

shortdistance.However,wedonotrecommendthis

asastandardprocedure.

Important:Donottowthemachinefasterthan1.6

km/h(1mph),becausedrivesystemdamagemay

occur.Ifyoumustmovethemachinemorethan

50m(55yd),transportitonatruckoratrailer.

Thetiresmaylockupifyoutowthemachinetoo

fast.Ifthisoccurs,stoptowingthemachineand

waitforthetractioncircuitpressuretostabilize

beforeresumingtowingataslowerspeed.

HaulingtheMachine

•Usefull-widthrampsforloadingthemachineonto

atrailerortruck.

•Tiethemachinedownsecurely.

Maintenance

Note:Toobtainanelectricalschematicorahydraulicschematicforyourmachine,visitwww.T oro.com.

MaintenanceSafety

•Beforeadjusting,cleaning,repairing,orleaving

themachine,dothefollowing:

–Parkthemachineonalevelsurface.

–Movethethrottleswitchtothelow-idleposition.

–Lowertheattachment.

–Ensurethatthetractionisinneutral.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

–Allowmachinecomponentstocoolbefore

performingmaintenance.

•Ifpossible,donotperformmaintenancewhilethe

engineisrunning.Keepawayfrommovingparts.

•Usejackstandstosupportthemachineor

componentswhenrequired.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst8hours

•Torquethewheellugnuts.

Beforeeachuseordaily

•Checkthesafetyinterlocksystem.

•Checktheengine-oillevel.

•Checkthetirepressure.

•Checktheconditionofthehydrauliclinesandhoses.

•Checkthehydraulic-uidlevel.

Aftereachuse

•Cleanandinspectthemachine.

Every25hours

•Checkthecableconnectionsandthelevelofthebatteryuid.

Every100hours

•Greasethemachine.

•Changetheengineoilandlter(moreofteninextremelydirtyordustyconditions).

•Replacethesparkplugs.

•Torquethewheellugnuts.

Every200hours

•Servicetheaircleaner(earlierinextremelydusty,dirtyconditions).

•Replacetheairlter.

Every500hours

•Replacethefuellter.

•Changethecarbon-canisterlter.

•Cleantheoilcooler.

•Checktheenginespeed(atidleandfullthrottle).ContactyourauthorizedToro

distributorforservice.

Every800hours

•Ifyouarenotusingtherecommendedhydraulicuidorhaveeverlledthereservoir

withanalternativeuid,replacethehydrauliclter.

•Ifyouarenotusingtherecommendedhydraulicuidorhaveeverlledthereservoir

withanalternativeuid,changethehydraulicuid.

•De-carbonthecombustionchamber.ContactyourauthorizedTorodistributorfor

service.

•Adjustthevalvesandtorqueheadbolts.ContactyourauthorizedTorodistributorfor

service.

•Drainandcleanthefueltank.

Every1,000hours

•Ifyouareusingtherecommendedhydraulicuid,replacethehydrauliclter.

Every1,500hours

•Replacemovinghoses.

•Replacetheneutralandseatinterlockswitches.

Every2,000hours

•Ifyouareusingtherecommendedhydraulicuid,changethehydraulicuid.

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Toro Sand Pro 5040 Traction Unit User manual

Brand: Toro

Model: Sand Pro 5040 Traction Unit

Type: User manual

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Sand Pro 3040 Traction Unit

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Toro Sand Pro 5040 Traction Unit User manual

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