Toro Sand Pro 5040 Traction Unit User manual

Type
User manual

This manual is also suitable for

FormNo.3442-255RevC
SandPro
®
3040and5040Traction
Unit
ModelNo.08703—SerialNo.407600000andUp
ModelNo.08705—SerialNo.407600000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3442-255*
ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheseparate
productspecicDeclarationofConformity(DOC)
sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-onpieceofutilityequipment
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forconditioningsandtrapsonwell-maintainedgolf
coursesandcommercialgrounds.Usingthisproduct
forpurposesotherthanitsintendedusecouldprove
dangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial
numberdecaltoaccesswarranty,parts,andother
productinformation.
g251197
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
Setup........................................................................7
1InstallingtheSteeringWheel............................8
2InstallingtheSeat............................................8
3RemovingtheBattery......................................8
4ActivatingandChargingtheBattery.................9
5InstallingtheBattery......................................10
6InstallingFrontWeights..................................11
7ApplyingtheProductionYearDecal................11
ProductOverview...................................................12
Controls...........................................................12
Specications..................................................14
Attachments/Accessories.................................14
BeforeOperation.................................................15
BeforeOperationSafety...................................15
FillingtheFuelTank..........................................15
BeforeOperationsChecks................................16
CheckingtheInterlockSystem..........................16
DuringOperation.................................................17
GeneralSafety.................................................17
SlopeSafety.....................................................17
StartingandShuttingOfftheEngine.................18
BreakingintheMachine...................................18
BecomingFamiliarwiththeMachine.................18
AfterOperation....................................................19
AfterOperationSafety......................................19
TowingtheMachine..........................................19
HaulingtheMachine.........................................19
Maintenance...........................................................20
MaintenanceSafety..........................................20
RecommendedMaintenanceSchedule(s)...........20
DailyMaintenanceChecklist.............................21
Pre-MaintenanceProcedures..............................22
LiftingtheMachine...........................................22
Lubrication..........................................................23
GreasingtheMachine.......................................23
EngineMaintenance...........................................24
EngineSafety...................................................24
EngineOilSpecication....................................24
CheckingtheEngine-OilLevel..........................24
ChangingtheEngineOilandFilter....................24
ServicingtheAirCleaner..................................25
ReplacingtheSparkPlugs................................25
FuelSystemMaintenance...................................26
ReplacingtheFuelFilter...................................26
ChangingtheCarbon-CanisterFilter................27
ElectricalSystemMaintenance...........................28
ElectricalSystemSafety...................................28
Jump-StartingtheMachine...............................28
ReplacingFuses...............................................28
MaintainingtheBattery.....................................28
DriveSystemMaintenance..................................29
CheckingtheTirePressure...............................29
TorquingtheWheelLugNuts............................29
AdjustingtheTractionDriveforNeutral.............29
AdjustingtheTractionInterlockSwitch..............30
AdjustingtheTransportSpeed..........................30
ControlsSystemMaintenance.............................31
AdjustingtheLiftLever.....................................31
AdjustingtheEngineControls...........................31
HydraulicSystemMaintenance...........................33
HydraulicSystemSafety...................................33
CheckingtheHydraulicLinesand
Hoses............................................................33
HydraulicFluidSpecications...........................33
CheckingtheHydraulic-FluidLevel...................33
ReplacingtheHydraulicFilter...........................34
ChangingtheHydraulicFluid............................35
ChargingtheHydraulicSystem.........................36
Cleaning..............................................................37
CleaningandInspectingtheMachine...............37
CleaningtheOilCooler.....................................37
Storage...................................................................38
PreparingtheMachine......................................38
PreparingtheEngine........................................38
PreparingtheBattery........................................38
3
Safety
Thismachinehasbeendesignedinaccordance
withANSIB71.4-2017.However,when
attachmentsareinstalledonthemachine,
additionalweightisrequiredtocomplytothe
standards.
GeneralSafety
Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepthemachineawayfrombystanderswhileit
ismoving.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicingorfuelingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-7272
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
decal93-9051
93-9051
1.ReadtheOperator'sManual.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
4
decal132-4429
132-4429
decal108-8484
108-8484
1.Attachmentcontrol5.Parkingbrake
2.Attachmentlowerposition
6.PTO—disengaged
3.Attachmentraiseposition
7.PTO—engaged
4.Attachment,lockedinoat
position
decal133-8062
133-8062
5
decal137-3387
137-3387
1.Lights10.Tractioncontrol—Forward,Neutral,andReverse
2.Engine—Shutoff11.Warning—readtheOperator’sManual.
3.Engine—Run12.Warning—donotoperatethismachineunlessyouaretrained.
4.Engine—Start
13.Warning—wearhearingprotection.
5.Choke–On14.Crushinghazard,machine—keepbystandersaway.
6.Choke—Off15.Entanglementhazard,driveshaft;hotsurface/burn
hazard—donotremovecover.
7.Fast16.Tippinghazard—donotoperateonslopes;driveslowlywhen
turning;donotturnsharplywhiletravelingfast.
8.Slow
17.Warning—donotparkthemachineonaslope;parkthe
machineonalevelsurface,shutofftheengine,andremove
thekeybeforeleavingthemachine.
9.ReadtheOperator’sManualforhydraulicuidinformation.18.Warning—readtheOperator’sManual;donottowthe
machine.
6
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Steeringwheel
1
Foamcollar1
Washer1
Locknut1
1
Steering-wheelcover
1
Installthesteeringwheel.
2
Seat
1Installtheseat.
3
Nopartsrequired
Removethebattery.
4
Bulkelectrolyte,1.260specicgravity
(notincluded)
Activateandchargethebattery.
Bolt(1/4x5/8inch)
2
5
Locknut(1/4inch)
2
Installthebattery
6
Frontweightkit(s)asneeded
Installfrontweightsifneeded.
7
Productionyeardecal1Applytheproductionyeardecal.
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
Engineowner’smanual1
Readthemanualsbeforeoperatingthemachine.
CerticateofCompliance
1
ThisdocumentindicatesCEcompliance.
Key2
Starttheengine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:Removeanddiscardalltheshippingbracketsandfasteners.
7
1
InstallingtheSteering
Wheel
Partsneededforthisprocedure:
1
Steeringwheel
1Foamcollar
1Washer
1Locknut
1
Steering-wheelcover
Procedure
1.Movethefrontwheelsothatitpointsstraight
ahead.
2.Slidethefoamcollar,smallendrst,ontothe
steeringshaft(Figure3).
g025723
Figure3
1.Foamcollar4.Nut
2.Steeringwheel5.Steering-wheelcover
3.Washer
3.Slidethesteeringwheelontothesteeringshaft
(Figure3).
4.Securethesteeringwheeltothesteeringshaft
withawasherandalocknut(Figure3).
5.Torquethelocknutto27to35N∙m(20to26
ft-lb).
6.Pressthesteering-wheelcoverintopositionon
thesteeringwheel(Figure3).
2
InstallingtheSeat
Partsneededforthisprocedure:
1
Seat
Procedure
1.Removeanddiscardthelagboltssecuringthe
seattothecrate.
2.Removethenutsfromtheshippingbracketand
discardthebracket.Savethenuts.
3.Securetheseattotheseatbasewiththe4
previouslyremovednuts;refertoFigure4.
g334906
Figure4
1.Seat
4.Flangenut
2.Seatswitch
5.Machinewireharness
3.Seatbolts
4.Locatethemachinewireharnessandconnect
ittotheseatswitch(Figure4).
5.Securethewireharnesstotheseatbasewith
acabletie.
8
3
RemovingtheBattery
NoPartsRequired
Procedure
Removethe2wingnutsandwasherssecuringthe
topbatteryhold-downtothesidebatteryhold-downs
(Figure5).Removethetopbatteryhold-downand
removethebattery.
g002701
Figure5
1.Battery
3.Negative(-)battery
terminal
2.Positive(+)battery
terminal
4.Topbatteryhold-down
4
ActivatingandCharging
theBattery
Partsneededforthisprocedure:
Bulkelectrolyte,1.260specicgravity(notincluded)
Procedure
Ifthebatteryisnotlledwithelectrolyteoractivated,
addelectrolytewith1.260specicgravitytothe
battery.
Note:Youcanpurchasebulkelectrolytefromalocal
batterysupplyoutlet.
DANGER
Batteryelectrolytecontainssulfuricacid,
whichisfatalifconsumedandcausessevere
burns.
Donotdrinkelectrolyteandavoidcontact
withskin,eyes,orclothing.Wearsafety
glassestoshieldyoureyesandrubber
glovestoprotectyourhands.
Fillthebatterywherecleanwaterisalways
availableforushingtheskin.
1.Removethellercapsfromthebatteryand
slowlylleachcelluntilelectrolyteisuptothe
llline.
2.Replacethellercapsandconnecta3to4A
batterychargertothebatteryposts.Chargethe
batteryatarateof3to4Afor4to8hours.
WARNING
Chargingthebatteryproducesgasses
thatcanexplode.
Neversmokenearthebatteryandkeep
sparksandamesawayfrombattery.
3.Whenthebatteryischarged,disconnectthe
chargerfromtheelectricaloutletandbattery
posts.Allowthebatterytositfor5to10minutes.
4.Removethellercaps.
5.Slowlyaddelectrolytetoeachcelluntilthelevel
isuptothellline.
Important:Donotoverllthebattery.
Electrolytewilloverowontootherparts
9
ofthemachineandseverecorrosionand
deteriorationwillresult.
6.Installthellercaps.
5
InstallingtheBattery
Partsneededforthisprocedure:
2
Bolt(1/4x5/8inch)
2
Locknut(1/4inch)
Procedure
1.Setthebatteryinplace,withthenegative
terminalpositionedtotherearofthemachine
(Figure6).
g002701
Figure6
1.Battery
3.Negative(-)battery
terminal
2.Positive(+)battery
terminal
4.Topbatteryhold-down
WARNING
Incorrectbatterycableroutingcould
damagethemachineandcablesand
causesparks.Sparkscancausethe
batterygassestoexplode,resultingin
personalinjury.
Alwaysdisconnectthenegative
(black)batterycablebefore
disconnectingthepositive(red)
cable.
Alwaysconnectthepositive(red)
batterycablebeforeconnectingthe
negative(black)cable.
WARNING
Batteryterminalsormetaltools
couldshortagainstmetalmachine
components,causingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.
Whenremovingorinstallingthe
battery,donotallowthebattery
terminalstotouchanymetalpartsof
themachine.
Donotallowmetaltoolstoshort
betweenthebatteryterminalsand
metalpartsofthemachine.
2.Securethepositivecable(red)tothepositive
(+)terminalwithabolt(1/4x5/8inch)anda
locknut(Figure7).
g004027
Figure7
1.Smallblackcable3.Negative(-)batterycable
2.Positive(+)batterycable
10
3.Securethesmallblackwireandthenegative
cable(black)tothenegative(-)terminalofthe
batterywithabolt(1/4x5/8inch)andlocknut
(1/4inch)(Figure7).
4.Coattheterminalsandmountingfastenerswith
petroleumjellytopreventcorrosion.
5.Slidetherubberbootoverthepositive(+)
terminaltopreventapossibleshortfrom
occurring.
6.Installthetopbatteryhold-downtotheside
batteryhold-downsandsecureitwiththe
washersandwingnuts.
6
InstallingFrontWeights
Partsneededforthisprocedure:
Frontweightkit(s)asneeded
Procedure
Thismachinehasbeendesignedinaccordancewith
ANSIB71.4-2017.However,whenattachmentsare
installedonthemachineadditionalweightmaybe
requiredtocomplytothestandards.
1.Usethechartbelowtodeterminethe
combinationsofadditionalweightrequired.
OrderpartsfromyourauthorizedTorodistributor.
AttachmentWeight
Required
WeightKit
KitQuantity
SpikerKit
Rahn
Groomer
23kg(50lb)
PartNo.100-64421
Note:ForModel08705machines,donotinstall
theweightkitifyourmachineisequippedwith
thefrontliftframekit.
2.Installtheweightkit;refertotheInstallation
Instructionsfortheweightkit.
7
ApplyingtheProduction
YearDecal
CEOnly
Partsneededforthisprocedure:
1Productionyeardecal
Procedure
Applytheproductionyeardecaltothemachineinthe
areashown(Figure8).
g255199
Figure8
1.Applythedecalhere.
11
ProductOverview
g012207
Figure9
1.Fuel-tankcap
3.Controlpanel
5.Aircleaner
7.Steeringwheel
2.Tractionandstoppingpedal4.Parkinglever6.Hydraulic-tankcap
Controls
TractionandStoppingPedal
Thetractionpedal(Figure10)has3functions:to
movethemachineforward,tomoveitbackward,and
tostopthemachine.Usingtheheelandtoeofyour
rightfoot,pressthetopofthepedaltomoveforward
andthebottomofthepedaltomovebackwardorto
assistinstoppingwhenmovingforward(Figure11).
AllowthepedaltomoveormoveittotheNEUTRAL
positiontostopthemachine.
Important:Whendrivingthemachineforward,
restyourheelonthefootrest;donotrestyour
healonthereversepadofthetractionpedal.
g002708
Figure10
1.Tractionandstoppingpedal
g002709
Figure11
Thegroundspeedisproportionatetohowfaryou
pressthetractionpedal.Formaximumgroundspeed,
pressthepedalfullywhilethethrottleisintheFAST
position.Togetmaximumpowerorwhenascending
ahill,havethethrottleintheFASTpositionwhile
pressingthepedalslightlytokeeptheenginespeed
high.Whentheenginespeedbeginstodecrease,
releasethepedalslightlytoallowthespeedto
increase.
Important:Formaximumpullingpower,move
thethrottletotheFASTpositionandlightlypress
thetractionpedal.
Important:Usethemaximumgroundspeedonly
whendrivingbetweenjobsites.
12
Donotusethemaximumspeedwhenusinga
mountedortowedattachment.
Important:Donotoperatethemachineinreverse
withtheattachmentinthedown(operating)
position,ortheattachmentcouldbeseverely
damaged.
IgnitionSwitch
Theignitionswitch(Figure12),usedtostartandshut
offtheengine,has3positions:OFF,RUN,andSTART.
RotatethekeyclockwisetotheSTARTpositionto
engagethestartermotor.Releasethekeywhenthe
enginestarts,andthekeymovestotheONposition.
Toshuttheengineoff,rotatethekeycounterclockwise
totheOFFposition.
g002710
Figure12
1.Ignitionkey
3.Chokecontrol
2.Throttlecontrol
ChokeControl
Tostartacoldengine,closethecarburetorchoke
bymovingthechokecontrol(Figure12)uptothe
CLOSEDposition.Aftertheenginestarts,regulatethe
choketokeeptheenginerunningsmoothly.Assoon
aspossible,openthechokebymovingitdownto
theOPENposition.Awarmenginerequireslittleor
nochoking.
ThrottleControl
Thethrottlecontrollever(Figure12)connectstoand
operatesthethrottlelinkagetothecarburetor.The
controlhas2positions:SLOWandFAST.Theengine
speedcanbevariedbetweenthe2settings.
Note:Youcannotshutofftheenginebyusingthe
throttlecontrol.
LiftLever
Toraisetheattachment,pulltheliftlever(Figure13)
back;tolowertheattachment,pushtheleverforward.
FortheFLOATposition,movetheleverintothedetent
position.Whenyouattainthedesiredposition,release
theleveranditwillreturntoneutral.
g002711
Figure13
1.Liftlever4.Frontliftcontrol(optional)
2.Parkingbrake5.Rearremotehydraulics
control(optional)
3.Hourmeter
Note:Themachinehasadouble-actingliftcylinder.
Youcanapplydownpressuretotheattachmentfor
certainoperatingconditions.
ParkingBrake
Toengagetheparkingbrake(Figure13),pullback
ontheparking-brakelever.Todisengageit,pushthe
leverforward.
Note:Youmayhavetorotatethetractionpedal
slowlyforwardandbackwardtodisengagetheparking
brake.
HourMeter
Thehourmeter(Figure13)indicatesthetotalhoursof
machineoperation.Thehourmeterstartstofunction
wheneveryourotatethekeyswitchtotheONposition.
13
Seat-AdjustmentLever
Movetheleverontheleftsideoftheseat(Figure14)
forward,slidetheseattothedesiredposition,and
releasethelevertolocktheseatintoposition.
g335735
Figure14
1.Seat-adjustmentlever
Fuel-ShutoffValve
Closethefuel-shutoffvalve(Figure15)whenstoring
themachineortransportingitonatrailer.
g002713
Figure15
1.Fuel-shutoffvalve
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Widthwithoutattachment
148cm(58inches)
Widthwithrake,Model08751
191cm(75inches)
Lengthwithoutattachment
164cm(64-1/2inches)
Height
115cm(45-1/4inches)
Wheelbase
109cm(42-3/4inches)
Netweight
Model08703
452kg(996lb)
Model08705
461kg(1,017lb)
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.Toro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
14
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
Parkthemachineonalevelsurface;engagethe
parkingbrake;shutofftheengine;removethekey;
andwaitforallmovementtostopbeforeleaving
themachine.
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandenginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Beforeoperating,alwaysinspectthemachine
toensurethatthecomponentsandfasteners
areingoodworkingcondition.Replacewornor
damagedcomponentsandfasteners.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
FuelSafety
Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
FillingtheFuelTank
Fuel-tankcapacity:25L(5-1/2USgallons).
Recommendedfuel:
Forbestresults,useonlyclean,fresh(less
than30daysold),unleadedgasolinewithan
octaneratingof87orhigher((R+M)/2rating
method).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedfor
use.Neverusegasolinethatcontainsmore
than10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%
ethanol),orE85(containsupto85%ethanol).
Usingunapprovedgasolinemaycause
performanceproblemsand/orenginedamage
whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankor
fuelcontainersoverthewinterunlessafuel
stabilizerisused.
Donotaddoiltogasoline.
Important:Donotusefueladditivesother
thanafuelstabilizer/conditioner.Donotuse
fuelstabilizerswithanalcoholbasesuchas
ethanol,methanol,orisopropanol.
1.Cleantheareaaroundthefuel-tankcap(Figure
16).
2.Removethefuel-tankcap.
3.Fillthetanktoabout25mm(1inch)belowthe
topofthetank(bottomofthellerneck).Donot
overll.
g027112
Figure16
1.Fuel-tankcap
4.Installthecap.
5.Wipeupanyfuelthatmayhavespilledto
preventarehazard.
15
Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontaining
morethan10%ethanolbecausethefuel
systemcouldbedamaged.Donotmixoil
withgasoline.
BeforeOperationsChecks
Performthefollowingdailyproceduresbefore
operatingthemachine:
CheckingtheInterlockSystem(page16)
CheckingtheEngine-OilLevel(page24)
CheckingtheTirePressure(page29)
CheckingtheHydraulicLinesandHoses(page
33)
CheckingtheHydraulic-FluidLevel(page33)
CheckingtheInterlock
System
CAUTION
Ifsafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlyandcausepersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Thepurposeoftheinterlocksystemistopreventthe
enginefromcrankingorstartingunlessthetraction
pedalisintheNEUTRALposition.Also,theengine
shouldshutoffifthetractionpedalismovedeither
forwardorreversewithoutanoperatorintheseat.
1.Positionthemachineinawide-openareafreeof
debrisandbystanders.Shutofftheengine.
2.Sitontheseatandengagetheparkingbrake.
3.Pressthetractionpedalinforwardandreverse
whiletryingtostarttheengine.
Note:Iftheenginecranks,theremaybea
malfunctionintheinterlocksystem.Repairit
immediately.
Iftheenginedoesnotcrank,thesystemis
operatingcorrectly.
4.Stayseatedontheseat,withthetractionpedal
intheNEUTRALpositionandtheparkingbrake
engaged,andstarttheengine.
5.Riseofftheseatandslowlypressthetraction
pedal.
Note:Theengineshouldshutoffin1to3
seconds.Correcttheproblemifthesystem
doesnotoperateproperly.
16
DuringOperation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
GeneralSafety
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfoot
protection;longpants;andhearingprotection.Tie
backlonghairanddonotwearloosejewelry.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine
duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Avoidoperatingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Beforeyoustarttheengine,ensurethatalldrives
areinneutral,theparkingbrakeisengaged,and
youareintheoperatingposition.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour
vision.
Donotoperateneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll
overifawheelgoesovertheedgeoriftheedge
givesway.
Stopthemachineandinspecttheattachment
afterstrikinganobjectorifthereisanabnormal
vibrationinthemachine.Makeallnecessary
repairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe
machine.Alwaysyieldtheright-of-way.
Neverrunanengineinanareawhereexhaust
gassesareenclosed.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition,dothe
following:
Parkthemachinealevelsurface.
Lowertheattachments.
Engagetheparkingbrake.
Shutofftheengineandremovethekey.
Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicle.
Whennecessary,wetsurfacespriortoconditioning
tominimizedustcreation.
Useaccessories,attachments,andreplacement
partsapprovedbyT oroonly.
SlopeSafety
Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
usecommonsenseandgoodjudgmentwhen
performingthissurvey.
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
injuryordeath.Theoperatorisresponsiblefor
safeslopeoperation.Operatingthemachineon
anysloperequiresextracaution.
Slopesareamajorfactorrelatedtoloss-of-control
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
sloperequiresextracaution.
Operatethemachineatalowerspeedwhenyou
areonaslope.
Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
Watchforholes,ruts,bumps,rocks,orother
hiddenobjects.Uneventerraincouldoverturnthe
machine.Tallgrasscanhideobstacles.
Choosealowgroundspeedsoyouwillnothave
tostoporshiftwhileonaslope.
Arollovercanoccurbeforethetireslosetraction.
Avoidoperatingthemachineonwetgrass.Tires
maylosetraction;regardlessifthebrakesare
availableandfunctioning.
Avoidstarting,stopping,orturningthemachine
onaslope.
Keepallmovementonslopesslowandgradual.
Donotsuddenlychangethespeedordirectionof
themachine.
Donotoperatethemachineneardrop-offs,
ditches,embankments,orbodiesofwater.The
machinecouldsuddenlyrolloverifawheelgoes
overtheedgeortheedgecavesin.Establisha
safetyareabetweenthemachineandanyhazard
(2machinewidths).
17
StartingandShuttingOff
theEngine
1.Removeyourfootfromthetractionpedal,
ensurethatthepedalisintheNEUTRALposition,
andengagetheparkingbrake.
2.PushthechokeleverforwardtotheONposition
(whenstartingacoldengine)andthethrottle
levertotheSLOWposition.
Important:Whenoperatingthemachinein
temperatureslessthan0°C(32°F)allowthe
machinetimetowarmupbeforeusingit.
Thispreventsdamagetothehydrostatand
thetractionloop.
3.Insertthekeyintotheignitionswitchandrotate
itclockwisetostarttheengine.Releasethekey
whentheenginestarts.
Note:Regulatethechoketokeeptheengine
runningsmoothly.
Important:Topreventoverheatingthe
startermotor,donotengagethestarter
longerthan10seconds.After10secondsof
continuouscranking,wait60secondsbefore
engagingthestartermotoragain.
4.Toshutofftheengine,movethethrottlecontrol
totheSLOWpositionandrotatetheignitionkey
toOFF.
Note:Removethekeyfromtheswitchto
preventaccidentalstarting.
5.Closethefuel-shutoffvalvebeforestoringthe
machine.
CAUTION
Inspectingthemachinewhiletheengine
isrunningcouldresultininjury.
Shuttheengineoffandwaitforall
movingpartstostopbeforechecking
foroilleaks,looseparts,andother
malfunctions.
BreakingintheMachine
Newenginestaketimetodevelopfullpower.Drive
systemshavemorefrictionwhentheyarenew,
placingadditionalloadontheengine.
Allowtherst8hoursofoperatingtimeforthe
break-inperiod.
Sincethersthoursofoperationarecriticaltofuture
dependabilityofthemachine,monitorthefunctions
andperformancecloselysothatyoucannoticeand
correctminordifculties,whichcouldleadtomajor
problems.Inspectthemachinefrequentlyduring
thebreak-inperiod,forsignsofoilleakage,loose
fasteners,oranyothermalfunction.
BecomingFamiliarwiththe
Machine
RefertotheattachmentOperator'sManualforspecic
operatinginstructionsfortheattachment.
Practicedrivingthemachine,becauseitsoperating
characteristicsaredifferentthansomeutilityvehicles.
2pointstoconsiderwhenoperatingthevehicleare
transmissionspeedandenginespeed.
Tomaintainconstantenginespeed,pressthetraction
pedalslowly.Thisallowstheenginetokeepup
withthegroundspeedofthevehicle.Bycontrast,
pushingdownquicklyonthetractionpedalreduces
theenginespeed;asaresult,therewillnotbeenough
torque-powertomovethevehicle.Therefore,to
transfermaximumpowertothewheels,movethe
throttletoFASTandslightlypressthetractionpedal.
Bycomparison,maximumgroundspeedwithnoload
resultswhenthethrottleisintheFASTpositionandthe
tractionpedalisslowlybutfullypressed.Alwayskeep
theenginespeedhighenoughtodelivermaximum
torque-powertothewheels.
CAUTION
Operatingthemachinedemandsattentionto
preventtippingorlossofcontrol.
Usecarewhenenteringandleavingsand
traps.
Useextremecautionaroundditches,
creeks,orotherhazards.
Usecautionwhenoperatingthemachine
onasteepslope.
Reduceyourspeedwhenmakingsharp
turnsorwhenturningonhillsides.
Avoidsuddenstopsandstarts.
Donotgofromreversetofullforward
withoutrstcomingtoacompletestop.
18
Note:Iftheattachmentadapterbecomesstucktothe
tractionunitadapter,insertaprybarorascrewdriver
intothepryslottodisengagetheparts(Figure17).
g003783
Figure17
1.Pryslot
AfterOperation
AfterOperationSafety
Parkthemachineonalevelsurface;engagethe
parkingbrake;shutofftheengine;removethekey;
andwaitforallmovementtostopbeforeleaving
themachine.
Cleangrassanddebrisfromthemuferand
enginecompartmenttohelppreventres.Clean
upoilorfuelspills.
Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
Shutoffthefuelbeforestoringortransportingthe
machine.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Keepallpartsofthemachineingoodworking
conditionandallhardwaretightened.
Replaceallworn,damaged,ormissingdecals.
TowingtheMachine
Incaseofemergency,youcantowthemachinefora
shortdistance.However,wedonotrecommendthis
asastandardprocedure.
Important:Donottowthemachinefasterthan1.6
km/h(1mph),becausedrivesystemdamagemay
occur.Ifyoumustmovethemachinemorethan
50m(55yd),transportitonatruckoratrailer.
Thetiresmaylockupifyoutowthemachinetoo
fast.Ifthisoccurs,stoptowingthemachineand
waitforthetractioncircuitpressuretostabilize
beforeresumingtowingataslowerspeed.
HaulingtheMachine
Usefull-widthrampsforloadingthemachineonto
atrailerortruck.
Tiethemachinedownsecurely.
19
Maintenance
Note:Toobtainanelectricalschematicorahydraulicschematicforyourmachine,visitwww.T oro.com.
MaintenanceSafety
Beforeadjusting,cleaning,repairing,orleaving
themachine,dothefollowing:
Parkthemachineonalevelsurface.
Movethethrottleswitchtothelow-idleposition.
Lowertheattachment.
Ensurethatthetractionisinneutral.
Engagetheparkingbrake.
Shutofftheengineandremovethekey.
Waitforallmovingpartstostop.
Allowmachinecomponentstocoolbefore
performingmaintenance.
Ifpossible,donotperformmaintenancewhilethe
engineisrunning.Keepawayfrommovingparts.
Usejackstandstosupportthemachineor
componentswhenrequired.
Carefullyreleasepressurefromcomponentswith
storedenergy.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
Torquethewheellugnuts.
Beforeeachuseordaily
Checkthesafetyinterlocksystem.
Checktheengine-oillevel.
Checkthetirepressure.
Checktheconditionofthehydrauliclinesandhoses.
Checkthehydraulic-uidlevel.
Aftereachuse
Cleanandinspectthemachine.
Every25hours
Checkthecableconnectionsandthelevelofthebatteryuid.
Every100hours
Greasethemachine.
Changetheengineoilandlter(moreofteninextremelydirtyordustyconditions).
Replacethesparkplugs.
Torquethewheellugnuts.
Every200hours
Servicetheaircleaner(earlierinextremelydusty,dirtyconditions).
Replacetheairlter.
Every500hours
Replacethefuellter.
Changethecarbon-canisterlter.
Cleantheoilcooler.
Checktheenginespeed(atidleandfullthrottle).ContactyourauthorizedToro
distributorforservice.
Every800hours
Ifyouarenotusingtherecommendedhydraulicuidorhaveeverlledthereservoir
withanalternativeuid,replacethehydrauliclter.
Ifyouarenotusingtherecommendedhydraulicuidorhaveeverlledthereservoir
withanalternativeuid,changethehydraulicuid.
De-carbonthecombustionchamber.ContactyourauthorizedTorodistributorfor
service.
Adjustthevalvesandtorqueheadbolts.ContactyourauthorizedTorodistributorfor
service.
Drainandcleanthefueltank.
Every1,000hours
Ifyouareusingtherecommendedhydraulicuid,replacethehydrauliclter.
Every1,500hours
Replacemovinghoses.
Replacetheneutralandseatinterlockswitches.
Every2,000hours
Ifyouareusingtherecommendedhydraulicuid,changethehydraulicuid.
20
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Toro Sand Pro 5040 Traction Unit User manual

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